CN107177125A - Aero-Space high temperature-resistant cable insulating composite material and preparation method thereof - Google Patents

Aero-Space high temperature-resistant cable insulating composite material and preparation method thereof Download PDF

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Publication number
CN107177125A
CN107177125A CN201710430891.8A CN201710430891A CN107177125A CN 107177125 A CN107177125 A CN 107177125A CN 201710430891 A CN201710430891 A CN 201710430891A CN 107177125 A CN107177125 A CN 107177125A
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weight
parts
consumption
preparation
high temperature
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Inventor
赵明哲
代少侠
朱桂宝
黄树敏
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Wuhu Spaceflight Special Cable Factory Co Ltd
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Wuhu Spaceflight Special Cable Factory Co Ltd
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Priority to CN201710430891.8A priority Critical patent/CN107177125A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/443Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses a kind of Aero-Space high temperature-resistant cable insulating composite material and preparation method thereof, the preparation method includes:1) sodium hydroxide, sodium metasilicate and water are mixed to form high aqueous slkali, then attapulgite, flyash, carbon fiber is added in high aqueous slkali and is stirred, filters to take filter cake to obtain modified coal ash;2) PVC, ABA, Arabic gum, dimethyl silicone polymer, glycerine, o-phthalic acid dibutyl ester, methylcellulose, nano-glass slag and modified coal ash are kneaded that Aero-Space high temperature-resistant cable insulating composite material is made.The composite has excellent insulating properties and high temperature resistant, and the preparation method process is simple, raw material is easy to get.

Description

Aero-Space high temperature-resistant cable insulating composite material and preparation method thereof
Technical field
The present invention relates to cable material, in particular it relates to Aero-Space high temperature-resistant cable insulating composite material and its system Preparation Method.
Background technology
Cable is mainly made up of following four part.Conductor wire core:It is made of high conductivity material (copper or aluminium).According to laying Requirement of the use condition to cable softness, every core may be formed by solid conductor or multiple conducting wires are stranded;Insulating barrier: Insulating materials as cable should have high insulaion resistance, high breakdown field strength, low dielectric loss and low Jie Electric constant.Sealing sheath:Insulated wire cores are protected from the damage of machinery, moisture, moisture, chemical substance, light etc..For moisture-sensitive Insulation, it is general to use lead or aluminium extrusion sealing sheath;Protect coating:To protect sealing sheath from mechanical damage.
Although existing insulating layer material disclosure satisfy that existing demand, but partial cables need the ring in higher temperature Worked in border, and then cause its mechanical property produces larger change and even produces to ftracture to make the work that it is difficult to play protection With.
The content of the invention
, should it is an object of the invention to provide a kind of Aero-Space high temperature-resistant cable insulating composite material and preparation method thereof Composite has excellent insulating properties and resistance to elevated temperatures, and the preparation method process is simple, raw material is easy to get.
To achieve these goals, the invention provides a kind of system of Aero-Space with high temperature-resistant cable insulating composite material Preparation Method, including:
1) sodium hydroxide, sodium metasilicate and water are mixed to form high aqueous slkali, then by attapulgite, flyash, carbon fiber Add in high aqueous slkali and be stirred, filter to take filter cake to obtain modified coal ash;
2) by PVC (polyvinyl chloride), ABA (acrylonitrile-butadiene-acrylate copolymer), Arabic gum, poly dimethyl Siloxanes, glycerine, o-phthalic acid dibutyl ester, methylcellulose, nano-glass slag and modified coal ash are kneaded to be made Aero-Space high temperature-resistant cable insulating composite material.
Present invention also offers a kind of Aero-Space high temperature-resistant cable insulating composite material, the Aero-Space high temperature resistant Cable insulation composite is prepared by above-mentioned preparation method.
By above-mentioned technical proposal, the present invention is obtained multiple by causing under the synergy of each component and each step Condensation material has excellent insulating properties and resistance to elevated temperatures, and the preparation method process is simple, raw material is easy to get.
Other features and advantages of the present invention will be described in detail in subsequent embodiment part.
Embodiment
The embodiment to the present invention is described in detail below.It should be appreciated that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to limit the invention.
The end points and any value of disclosed scope are not limited to the accurate scope or value herein, these scopes or Value should be understood to comprising the value close to these scopes or value.For number range, between the endpoint value of each scope, respectively It can be combined with each other between the endpoint value of individual scope and single point value, and individually between point value and obtain one or more New number range, these number ranges should be considered as specific open herein.
The invention provides a kind of preparation method of Aero-Space with high temperature-resistant cable insulating composite material, including:
1) sodium hydroxide, sodium metasilicate and water are mixed to form high aqueous slkali, then by attapulgite, flyash, carbon fiber Add in high aqueous slkali and be stirred, filter to take filter cake to obtain modified coal ash;
2) by PVC, ABA, Arabic gum, dimethyl silicone polymer, glycerine, o-phthalic acid dibutyl ester, methylcellulose, Nano-glass slag is kneaded that Aero-Space high temperature-resistant cable insulating composite material is made with modified coal ash.
In the step 1 of above-mentioned preparation method) in, the consumption of each material can be selected in wide scope, but in order that Obtained composite has excellent insulating properties and resistance to elevated temperatures, it is preferable that in step 1) in, relative to The flyash of 100 parts by weight, the consumption of sodium hydroxide is 23-57 parts by weight, and the consumption of sodium metasilicate is 5-10 parts by weight, the use of water Measure as 170-200 parts by weight, the consumption of attapulgite is 18-26 parts by weight, and the consumption of carbon fiber is 5-8 parts by weight.
In the step 1 of above-mentioned preparation method) in, the actual conditions of stirring can be selected in wide scope, but in order to Make obtained composite that there are excellent insulating properties and resistance to elevated temperatures, it is preferable that in step 1) in, stirring is extremely Following condition is met less:Whipping temp is 65-80 DEG C, mixing time 5-8h.
In the step 1 of above-mentioned preparation method) in, the actual conditions of mixing can be selected in wide scope, but in order to Make obtained obtained composite that there are excellent insulating properties and resistance to elevated temperatures, it is preferable that in step 1) in, mix to Following condition is met less:Mixing temperature is 15-35 DEG C, incorporation time 3-5h.
Meanwhile, in the step 2 of above-mentioned preparation method) in, the consumption of each material can be selected in wide scope, but be Make obtained composite that there are excellent insulating properties and resistance to elevated temperatures, it is preferable that in step 2) in, relatively In the PVC relative to 100 parts by weight, ABA consumption is 60-71 parts by weight, and the consumption of Arabic gum is 41-46 parts by weight, is gathered The consumption of dimethyl siloxane is 14-17 parts by weight, and the consumption of glycerine is 41-55 parts by weight, the use of o-phthalic acid dibutyl ester Measure as 65-77 parts by weight, the consumption of methylcellulose is 9-17 parts by weight, and the consumption of nano-glass slag is 3-5 parts by weight, modified The consumption of flyash is 25-36 parts by weight.
In the step 2 of above-mentioned preparation method) in, the actual conditions of mixing can be selected in wide scope, but in order to Make obtained composite that there are excellent insulating properties and resistance to elevated temperatures, it is preferable that in step 2) in, mixing is extremely Following condition is met less:Melting temperature is 215-220 DEG C, mixing time 4-6h.
In the step 2 of above-mentioned preparation method) in, PVC and ABA molecular weight can be selected in wide scope, but be Make obtained composite that there are excellent insulating properties and resistance to elevated temperatures, it is preferable that PVC weight average molecular weight For 6000-8000, ABA weight average molecular weight is 2000-4000.
Present invention also offers a kind of Aero-Space high temperature-resistant cable insulating composite material, the Aero-Space high temperature resistant Cable insulation composite is prepared by above-mentioned preparation method.
The present invention will be described in detail by way of examples below.
Embodiment 1
1) sodium hydroxide, sodium metasilicate and water are formed into high aqueous slkali in mixing 1.5h at 25 DEG C, then by attapulgite, powder Coal ash, carbon fiber add in high aqueous slkali and in stirred at 70 DEG C 6h, filter to take filter cake with obtain modified coal ash (flyash, Sodium hydroxide, sodium metasilicate and water, attapulgite, the weight ratio of carbon fiber are 100:25:8:190:22:7);
2) by PVC (weight average molecular weight is 6000-8000), ABA (weight average molecular weight is 2000-4000), Arabic gum, poly- Dimethyl siloxane, glycerine, o-phthalic acid dibutyl ester, methylcellulose, nano-glass slag and modified coal ash are according to 100: 65:45:16:50:70:15:4:30 weight ratio is insulated again in kneading 5h at 218 DEG C so that Aero-Space high temperature-resistant cable is made Condensation material A1.
Embodiment 2
1) sodium hydroxide, sodium metasilicate and water are formed into high aqueous slkali in mixing 1h at 15 DEG C, then by attapulgite, fine coal Ash, carbon fiber are added in high aqueous slkali and in stirring 5h at 65 DEG C, filter to take filter cake to obtain modified coal ash (flyash, hydrogen Sodium oxide molybdena, sodium metasilicate and water, attapulgite, the weight ratio of carbon fiber are 100:21:5:170:18:5);
2) by PVC (weight average molecular weight is 6000-8000), ABA (weight average molecular weight is 2000-4000), Arabic gum, poly- Dimethyl siloxane, glycerine, o-phthalic acid dibutyl ester, methylcellulose, nano-glass slag and modified coal ash are according to 100: 60:41:14:41:65:9:3:25 weight ratio is insulated again in kneading 4h at 215 DEG C so that Aero-Space high temperature-resistant cable is made Condensation material A2.
Embodiment 3
1) sodium hydroxide, sodium metasilicate and water are formed into high aqueous slkali in mixing 2h at 35 DEG C, then by attapulgite, fine coal Ash, carbon fiber are added in high aqueous slkali and in stirring 8h at 80 DEG C, filter to take filter cake to obtain modified coal ash (flyash, hydrogen Sodium oxide molybdena, sodium metasilicate and water, attapulgite, the weight ratio of carbon fiber are 100:27:10:200:26:8);
2) by PVC (weight average molecular weight is 6000-8000), ABA (weight average molecular weight is 2000-4000), Arabic gum, poly- Dimethyl siloxane, glycerine, o-phthalic acid dibutyl ester, methylcellulose, nano-glass slag and modified coal ash are according to 100: 71:46:17:55:77:17:5:36 weight ratio is insulated again in kneading 6h at 220 DEG C so that Aero-Space high temperature-resistant cable is made Condensation material A3.
Comparative example 1
Method according to embodiment 1 carries out that composite B1 is made, unlike, step 1) in flyash is not used.
Comparative example 2
Method according to embodiment 1 carries out that composite B2 is made, unlike, step 1) in attapulgite is not used.
Comparative example 3
Method according to embodiment 1 carries out that composite B3 is made, unlike, step 1) in carbon fiber is not used.
Comparative example 4
Method according to embodiment 1 carries out that composite B4 is made, unlike, step 1) in flyash is not used and recessed Convex rod soil.
Comparative example 5
Method according to embodiment 1 carries out that composite B4 is made, unlike, step 1) in carbon fiber and powder is not used Coal ash.
Comparative example 6
Method according to embodiment 1 carries out that composite B4 is made, unlike, step 2) in modified fine coal is not used Ash.
Detect example 1
Detect the specific insulation (R/ Ω m) of above-mentioned composite and detect its high temperature deformation temperature (DEG C), with multiple On the basis of compression strength during 25 DEG C of condensation material, its compression strength then is detected in hot conditions, once the change of compression strength Change difference and reach that 10% temperature then now is high temperature deformation temperature (DEG C).
Table 1
R(1014Ω·m) High temperature deformation temperature (DEG C)
A1 6.45 262
A2 6.38 258
A3 6.46 254
B1 5.67 238
B2 5.58 236
B3 4.67 178
B4 4.22 156
B5 4.26 145
B6 3.78 138
By above-described embodiment, comparative example and detection example, the composite that the present invention is provided has excellent insulation Performance and resistance to elevated temperatures.
The preferred embodiment of the present invention described in detail above, still, the present invention are not limited in above-mentioned embodiment Detail, in the range of the technology design of the present invention, a variety of simple variants can be carried out to technical scheme, this A little simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned embodiment, in not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should equally be considered as content disclosed in this invention.

Claims (8)

1. a kind of Aero-Space preparation method of high temperature-resistant cable insulating composite material, it is characterised in that including:
1) sodium hydroxide, sodium metasilicate and water are mixed to form high aqueous slkali, then added attapulgite, flyash, carbon fiber In the high aqueous slkali and it is stirred, filters to take filter cake to obtain modified coal ash;
2) by PVC, ABA, Arabic gum, dimethyl silicone polymer, glycerine, o-phthalic acid dibutyl ester, methylcellulose, nanometer Glass dregs are kneaded that the Aero-Space high temperature-resistant cable insulating composite material is made with the modified coal ash.
2. preparation method according to claim 1, wherein, in step 1) in, relative to the fine coal of 100 parts by weight Ash, the consumption of the sodium hydroxide is 23-57 parts by weight, and the consumption of the sodium metasilicate is 5-10 parts by weight, the consumption of the water For 170-200 parts by weight, the consumption of the attapulgite is 18-26 parts by weight, and the consumption of the carbon fiber is 5-8 parts by weight.
3. preparation method according to claim 2, wherein, in step 1) in, the stirring at least meets following condition:Stir It is 65-80 DEG C, mixing time 5-8h to mix temperature.
4. preparation method according to claim 2, wherein, in step 1) in, the mixing at least meets following condition:It is mixed It is 15-35 DEG C, incorporation time 3-5h to close temperature.
5. the preparation method according to claim 1-4, wherein, in step 2) in, relative to the institute relative to 100 parts by weight PVC is stated, the consumption of the ABA is 60-71 parts by weight, and the consumption of the Arabic gum is 41-46 parts by weight, the poly dimethyl The consumption of siloxanes is 14-17 parts by weight, and the consumption of the glycerine is 41-55 parts by weight, the o-phthalic acid dibutyl ester Consumption is 65-77 parts by weight, and the consumption of the methylcellulose is 9-17 parts by weight, and the consumption of the nano-glass slag is 3-5 Parts by weight, the consumption of the modified coal ash is 25-36 parts by weight.
6. preparation method according to claim 5, wherein, in step 2) in, the mixing at least meets following condition:It is mixed It is 215-220 DEG C, mixing time 4-6h to refine temperature.
7. the preparation method according to claim 5 or 6, wherein, the weight average molecular weight of the PVC is 6000-8000, described ABA weight average molecular weight is 2000-4000.
8. a kind of Aero-Space high temperature-resistant cable insulating composite material, it is characterised in that Aero-Space high temperature resistant electricity Cable insulating composite material is prepared by the preparation method described in any one in claim 1-7.
CN201710430891.8A 2017-06-09 2017-06-09 Aero-Space high temperature-resistant cable insulating composite material and preparation method thereof Pending CN107177125A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108003643A (en) * 2017-11-28 2018-05-08 安徽华源电缆集团有限公司 A kind of high-strength tensile layer cable material
CN109825006A (en) * 2019-03-05 2019-05-31 广东南缆电缆有限公司 A kind of aerospace high temperature-resistant cable insulating composite material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102911453A (en) * 2012-09-24 2013-02-06 冠益实业股份有限公司 High-impact PVC (polyvinyl chloride)/ABS (poly(acrylonitrile butadiene styrene)) tubing and preparation method thereof
CN102993523A (en) * 2012-11-13 2013-03-27 安徽文峰电子科技集团有限公司 Buoy communication cable sheath insulating material for ships and preparation method thereof
CN105504429A (en) * 2016-03-01 2016-04-20 苏州科茂电子材料科技有限公司 Insulated highly-fire-retardant cable sheath material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102911453A (en) * 2012-09-24 2013-02-06 冠益实业股份有限公司 High-impact PVC (polyvinyl chloride)/ABS (poly(acrylonitrile butadiene styrene)) tubing and preparation method thereof
CN102993523A (en) * 2012-11-13 2013-03-27 安徽文峰电子科技集团有限公司 Buoy communication cable sheath insulating material for ships and preparation method thereof
CN105504429A (en) * 2016-03-01 2016-04-20 苏州科茂电子材料科技有限公司 Insulated highly-fire-retardant cable sheath material and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108003643A (en) * 2017-11-28 2018-05-08 安徽华源电缆集团有限公司 A kind of high-strength tensile layer cable material
CN109825006A (en) * 2019-03-05 2019-05-31 广东南缆电缆有限公司 A kind of aerospace high temperature-resistant cable insulating composite material and preparation method thereof

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Application publication date: 20170919