CN107176500A - A kind of intelligent spooling equipment of wireless induction - Google Patents
A kind of intelligent spooling equipment of wireless induction Download PDFInfo
- Publication number
- CN107176500A CN107176500A CN201710570544.5A CN201710570544A CN107176500A CN 107176500 A CN107176500 A CN 107176500A CN 201710570544 A CN201710570544 A CN 201710570544A CN 107176500 A CN107176500 A CN 107176500A
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- China
- Prior art keywords
- instruction
- winding tube
- wire winding
- controller
- wireless communication
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4481—Arrangements or adaptations for driving the reel or the material
- B65H75/4484—Electronic arrangements or adaptations for controlling the winding or unwinding process, e.g. with sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/48—Automatic re-storing devices
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- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
The invention discloses a kind of intelligent spooling equipment of wireless induction, including frame, a wire winding tube is provided with frame, the rotating shaft of the wire winding tube is connected with motor, also include controller, data memory module, angular-rate sensor, wireless communication module, the angular-rate sensor is arranged on wire winding tube, and the wireless communication module is connected with mobile phone A PP, wherein:Mobile phone A PP:Send unwrapping wire instruction or wireless communication module is arrived in take-up instruction;Wireless communication module:Unwrapping wire instruction or take-up instruction that mobile phone A PP is sent are received, and unwrapping wire instruction or take-up instruction are transferred to controller;Angular-rate sensor:The angular velocity information of wire winding tube is gathered, and angular velocity information is transferred to controller;Controller:The unwrapping wire instruction or take-up instruction of wireless communication module transmission are received, driving instruction is sent to motor.The present invention realizes a kind of purpose for the spooler for automatically controlling unwrapping wire length.
Description
Technical field
The present invention relates to a kind of spooler, and in particular to a kind of intelligent spooling equipment of wireless induction.
Background technology
Power failure be in real life it is relatively common, along with repairing work be then electric power safeguard core,
During conventional repairing, the selected wire of breakdown of conducting wires processing is 50mm and following insulated conductor, for the ease of
The transport of wire generally require coil of wire is bundled, due to the heavier mass of such a wire, during bundled, operation extremely
Inconvenience, and bundled rear carrying is also inconvenient, so devising a kind of spooler in the prior art, is readily transported storage electricity
Cable.
But existing spooler unwrapping wire typically uses manually unwrapping wire take-up, whole process wastes time and energy.In some rings
In border, in addition it is also necessary to which unwrapping wire length is controlled, main by the way of measurement is manually estimated in the prior art, this causes unwrapping wire
Workload increase.
The content of the invention
It is an object of the invention to overcome problem above there is provided a kind of intelligent spooling equipment of wireless induction, realize that one kind can
Automatically control the purpose of the spooler of unwrapping wire length.
The present invention is achieved through the following technical solutions:
A kind of intelligent spooling equipment of wireless induction, including frame, are provided with a wire winding tube, the wire winding tube in frame
Rotating shaft be connected with motor, in addition to controller, data memory module, angular-rate sensor, wireless communication module are described
Angular-rate sensor is arranged on wire winding tube, and the wireless communication module is connected with mobile phone A PP, wherein:
Mobile phone A PP:Send unwrapping wire instruction or wireless communication module is arrived in take-up instruction;
Wireless communication module:Unwrapping wire instruction or take-up instruction that mobile phone A PP is sent are received, and unwrapping wire instruction or take-up are referred to
Order is transferred to controller;
Angular-rate sensor:The angular velocity information of wire winding tube is gathered, and angular velocity information is transferred to controller;
Controller:The unwrapping wire instruction or take-up instruction of wireless communication module transmission are received, driving instruction is sent to driving electricity
Machine;The angular velocity information of angular-rate sensor transmission is received, transmission transfers instruction and arrives data memory module;Receive data storage mould
Diameter data and the calculating of the wire winding tube and cable of block transmission, when unwrapping wire length reaches preset length value, transmission is stopped
Instruct motor;
Data memory module:Receive that controller sends transfers instruction, sends the diameter data of wire winding tube and cable to controlling
Device processed;
Motor:The driving instruction that controller is sent is received, drive shaft is rotated, receive the stopping work that controller is sent
Instruct, be stopped.Further, the present invention is improved to existing spooler, and angular speed is installed on wire winding tube and is passed
Sensor, the rotating speed of wire winding tube is gathered using angular-rate sensor, the preset length value of unwrapping wire in need is set in controller, number
According to the diameter data of be stored with memory module wire winding tube and cable;Cable often winds one layer around wire winding tube, its circle formed
All certain ratio of long-press gradually increases, that is, the diameter for surrounding the cable of the circle increases by a certain percentage, data memory module storage
The diameter data of cable include often winding the length data of the circle that a layer line cable is formed;Controller receives angular-rate sensor
After the angular velocity information of transmission, then the diameter data of wire winding tube and cable in called data memory module utilizes angular speed
Rotating speed n is calculated with the π n of the formula ω of rotating speed=2, the unit interval T that axis of rotation one is enclosed is fixed, can so be calculated
The number of turns N of axis of rotation, it is every that controller calculates cable according to the diameter data of wire winding tube and cable using girth formula C=π d
The length needed for one layer is wound around wire winding tube, the numerical value of the girth C corresponding to each circles of number of turns N is different, according to the circle of rotation
Count to determine the C values transferred, so total unwrapping wire length L=C1+C2+C3+C4 ... C1, C2, C3, C4 numerical value are gradually reduced,
When unwrapping wire length L reaches preset length value, motor is stopped, and spooler is automatically stopped unwrapping wire, can both can so protect
The length accuracy of each unwrapping wire is demonstrate,proved, without manual measurement unwrapping wire, is more facilitated.The present invention is led to using mobile phone A PP with spooler
Wireless Network Communication is crossed, workmen need to only operate operating handset to can control spooler and proceed by unwrapping wire and take-up work.
The circumferential direction of the wire winding tube is provided with least two cable necks, and the size of the cable neck is different.
Further, cable neck can be easy to fixed or change the cable being wrapped on spooler, and the size of cable neck is different, then right
Answer the specification of reelable cable different.Compared with prior art, cable head fixed form is simpler by the present invention, changes also more
It is convenient, the cable of plurality of specifications is applicable to, it has been widened and has used scope.
The cable neck is included inside the first notch and the second notch, first notch and the second notch and wire winding tube
Cavity is communicated and the vertical range between the first notch and the second notch is 0.8~1.5cm.Further, by cable head successively
Through the first notch and the second notch, then wire winding tube is in rotation process, and cable is just autostable to be wrapped on wire winding tube.
A shrouding is additionally provided with frame top, an arc groove, the motor part are provided with shrouding
Surface is embedded in arc groove, and the center of gravity of motor is located on the center line of frame.Further, the present invention will driving electricity
Machine is placed on the top of frame, and its center of gravity is located on the center line of frame, so when motor works, whole frame
Suffered shock load is smaller and more uniform so that the concussion that the wire winding tube in the middle of frame is subject to is also smaller, compared to existing
There is the mode of one side that motor is arranged on to wire winding tube in technology, carry and more facilitate so that the concussion that wire winding tube is subject to
Involve power is more uniform, can extend its service life.
It is preferred that, also uniformly post cushion pad on arc groove inwall.Further, the setting of cushion pad can be to driving
Shrouding on motor and frame is protected.
The present invention compared with prior art, has the following advantages and advantages:
Spooler, is changed into by a kind of intelligent spooling equipment of wireless induction of the present invention using existing electronic equipment from manual work
Electronic work, it is more laborsaving;Diameter data, the angular-rate sensor collection receipts of wire winding tube and cable are stored using data memory module
The angular velocity information of spool, is then calculated by controller, the number of turns that final accurate control wire winding tube is rotated, and is realized to unwrapping wire
Automatic, the accurate control of length;It is artificial only to need operating handset App to control spooler to carry out take-up work or setting-out work i.e.
Can, it is very convenient, substantial amounts of labour is saved, the efficiency of retractable cable is improved.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the embodiment of the present invention, constitutes one of the application
Point, do not constitute the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the structural representation of cable neck of the present invention;
Fig. 3 is Electronic Control structural representation of the present invention.
Mark and corresponding parts title in accompanying drawing:
1- frames, 2- wire winding tubes, 3- motors, 4- cable necks, 5- shroudings, 6- arc grooves, the notches of 401- first,
The notches of 402- second.
Embodiment
For the object, technical solutions and advantages of the present invention are more clearly understood, with reference to embodiment and accompanying drawing, to this
Invention is described in further detail, and exemplary embodiment and its explanation of the invention is only used for explaining the present invention, does not make
For limitation of the invention.
Embodiment 1
As shown in Figures 1 to 3, a kind of intelligent spooling equipment of wireless induction of the invention, including frame 1, is provided with frame 1
One wire winding tube 2, the rotating shaft of the wire winding tube 2 is connected with motor 3, in addition to controller, data memory module, angular speed
Sensor, wireless communication module, the angular-rate sensor are arranged on wire winding tube 2, the wireless communication module and mobile phone A PP
Connection, wherein:
Mobile phone A PP:Send unwrapping wire instruction or wireless communication module is arrived in take-up instruction;
Wireless communication module:Unwrapping wire instruction or take-up instruction that mobile phone A PP is sent are received, and unwrapping wire instruction or take-up are referred to
Order is transferred to controller;
Angular-rate sensor:The angular velocity information of wire winding tube 2 is gathered, and angular velocity information is transferred to controller;
Controller:The unwrapping wire instruction or take-up instruction of wireless communication module transmission are received, driving instruction is sent to driving electricity
Machine 3;The angular velocity information of angular-rate sensor transmission is received, transmission transfers instruction and arrives data memory module;Receive data storage
Diameter data and the calculating of the wire winding tube 2 and cable of module transfer, when unwrapping wire length reaches preset length value, send and stop work
Make instruction and arrive motor 3;
Data memory module:Receive that controller sends transfers instruction, sends the diameter data of wire winding tube 2 and cable to controlling
Device processed;
Motor 3:The driving instruction that controller is sent is received, drive shaft is rotated, receive the stopping that controller is sent
Work order, is stopped.The circumferential direction of the wire winding tube 2 is provided with 3 cable necks 4, the size of three cable necks 4
It is adapted to a diameter of 0.2cm, 0.3cm, 0.5cm cable respectively.The cable neck 4 includes the first notch 401 and the second notch
402, the notch 402 of the first notch 401 and second is communicated and the first notch 401 and the second notch with the internal cavities of wire winding tube 2
Vertical range between 402 is 1cm.A shrouding 5 is additionally provided with the top of frame 1, an arc groove is provided with shrouding 5
6, the part surface of motor 3 is embedded in arc groove 6, and the center of gravity of motor 3 is located on the center line of frame 1.
Cushion pad is also uniformly posted on the inwall of arc groove 6, the cushion pad is made of rubber, can to improve its ventilative thermal diffusivity
Some apertures are opened on the cushion pad of arc groove 6.
Embodiment 2
As shown in Figures 1 to 3, the intelligent spooling equipment of a kind of wireless induction of the invention, on the basis of embodiment 1, wire winding tube
On the preset length value that is wound with a diameter of 0.5cm cable, controller be 8m, cable often winds one layer around wire winding tube, its
The certain ratio of all long-press of the circle of formation gradually increases, and controller is received after the angular velocity information of angular-rate sensor transmission, adjusts
The diameter data for taking the wire winding tube in data memory module and cable is respectively 0.8m, 0.7m, 0.6m, 0.5m ... .., Ran Houli
It is 3r/min to calculate rotating speed n with the π n of the formula ω of angular speed and rotating speed=2, and the number of turns N of axis of rotation is gone out according to duration calculation
For 4 circles, controller calculates cable using girth formula C=π d according to the diameter data of wire winding tube and cable and often twined around wire winding tube
Length needed for one layer, the numerical value of the girth C corresponding to each circles of number of turns N is different, so total unwrapping wire length L=C1+C2+
The π ≈ 8.16m of+0.6 π of+0.7 π of C3+C4=0.8 π+0.5, now unwrapping wire length L reach preset length value, motor stops work
Make, spooler is automatically stopped unwrapping wire, so can both ensure the length accuracy of each unwrapping wire, without manual measurement unwrapping wire, more
Plus conveniently.
Above-described embodiment, has been carried out further to the purpose of the present invention, technical scheme and beneficial effect
Describe in detail, should be understood that the embodiment that the foregoing is only the present invention, be not intended to limit the present invention
Protection domain, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc. all should be included
Within protection scope of the present invention.
Claims (5)
1. a kind of intelligent spooling equipment of wireless induction, including frame (1), a wire winding tube (2) is provided with frame (1), its
It is characterised by, the rotating shaft of the wire winding tube (2) is connected with motor (3), in addition to controller, data memory module, angle speed
Sensor, wireless communication module are spent, the angular-rate sensor is arranged on wire winding tube (2), the wireless communication module and hand
Machine APP connections, wherein:
Mobile phone A PP:Send unwrapping wire instruction or wireless communication module is arrived in take-up instruction;
Wireless communication module:Unwrapping wire instruction or take-up instruction that mobile phone A PP is sent are received, and unwrapping wire instruction or take-up instruction are passed
It is defeated by controller;
Angular-rate sensor:The angular velocity information of wire winding tube (2) is gathered, and angular velocity information is transferred to controller;
Controller:The unwrapping wire instruction or take-up instruction of wireless communication module transmission are received, driving instruction is sent to motor
(3);The angular velocity information of angular-rate sensor transmission is received, transmission transfers instruction and arrives data memory module;Receive data storage
The wire winding tube (2) of module transfer and diameter data and the calculating of cable, when unwrapping wire length reaches preset length value, send and stop
Work order is to motor (3);
Data memory module:Receive that controller sends transfers instruction, sends the diameter data of wire winding tube (2) and cable to controlling
Device;
Motor (3):The driving instruction that controller is sent is received, drive shaft is rotated, receive the stopping work that controller is sent
Instruct, be stopped.
2. the intelligent spooling equipment of a kind of wireless induction according to claim 1, it is characterised in that the wire winding tube (2)
Circumferential direction is provided with least two cable necks (4), and the size of the cable neck (4) is different.
3. a kind of intelligent spooling equipment of wireless induction according to claim 2, it is characterised in that the cable neck (4)
Including the first notch (401) and the second notch (402), first notch (401) and the second notch (402) and wire winding tube (2)
Internal cavities are communicated and the vertical range between the first notch (401) and the second notch (402) is 0.8~1.5cm.
4. the intelligent spooling equipment of a kind of wireless induction according to claim 1, it is characterised in that at the top of frame (1) also
A shrouding (5) is provided with, an arc groove (6) is provided with shrouding (5), motor (3) part surface is embedded in
In arc groove (6), and the center of gravity of motor (3) is located on the center line of frame (1).
5. the intelligent spooling equipment of a kind of wireless induction according to claim 4, it is characterised in that in arc groove (6)
Cushion pad is also uniformly posted on wall.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710570544.5A CN107176500A (en) | 2017-07-13 | 2017-07-13 | A kind of intelligent spooling equipment of wireless induction |
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CN201710570544.5A CN107176500A (en) | 2017-07-13 | 2017-07-13 | A kind of intelligent spooling equipment of wireless induction |
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CN107176500A true CN107176500A (en) | 2017-09-19 |
Family
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CN201710570544.5A Pending CN107176500A (en) | 2017-07-13 | 2017-07-13 | A kind of intelligent spooling equipment of wireless induction |
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Cited By (3)
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CN112478958A (en) * | 2020-12-04 | 2021-03-12 | 苏州浪潮智能科技有限公司 | Whole cabinet server and automatic take-up mechanism thereof |
CN116281455A (en) * | 2023-04-25 | 2023-06-23 | 中交一公局集团有限公司 | Quick steel strand system of putting |
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CN207030644U (en) * | 2017-07-13 | 2018-02-23 | 广汉川亿石油科技有限公司 | Automated wireless senses spooling equipment |
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CN203294937U (en) * | 2013-05-07 | 2013-11-20 | 宁波日月电线电缆制造有限公司 | Cable winding device capable of metering length |
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CN116281455A (en) * | 2023-04-25 | 2023-06-23 | 中交一公局集团有限公司 | Quick steel strand system of putting |
CN116281455B (en) * | 2023-04-25 | 2024-01-23 | 中交一公局集团有限公司 | Quick steel strand system of putting |
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Application publication date: 20170919 |