CN107176486A - A kind of material coil diameter detector - Google Patents
A kind of material coil diameter detector Download PDFInfo
- Publication number
- CN107176486A CN107176486A CN201710474043.7A CN201710474043A CN107176486A CN 107176486 A CN107176486 A CN 107176486A CN 201710474043 A CN201710474043 A CN 201710474043A CN 107176486 A CN107176486 A CN 107176486A
- Authority
- CN
- China
- Prior art keywords
- chip microcomputer
- measuring sensor
- ultrasonic distance
- communication module
- coil diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/14—Diameter, e.g. of roll or package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/10—Speed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/30—Sensing or detecting means using acoustic or ultrasonic elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2557/00—Means for control not provided for in groups B65H2551/00 - B65H2555/00
- B65H2557/20—Calculating means; Controlling methods
- B65H2557/25—Modular control, i.e. systems which work independently or partially dependently on other systems
Landscapes
- Length Measuring Devices Characterised By Use Of Acoustic Means (AREA)
Abstract
The present invention relates to amenities production equipment, a kind of material coil diameter detector is provided, including single-chip microcomputer, at least one ultrasonic range finder sensor and ethernet communication module, the side that each described ultrasonic distance-measuring sensor is respectively arranged on each material volume is used to detect each material coil coil-diameter and each ultrasonic distance-measuring sensor output end is connected with single-chip microcomputer input, the coil diameter change for the material volume that the single-chip microcomputer output is detected each ultrasonic distance-measuring sensor through ethernet communication module and the communication connection of the PLC of production line is transmitted to PLC after arranging calculating, the ultrasonic distance-measuring sensor is HC SR04 chip modules, the ethernet communication module is W5100 chip modules.It is of the invention to solve the problem of current material volume detects not accurate, utilization rate reduction, increase production cost to material conveying capacity when conveying material.
Description
Technical field
The present invention relates to amenities production equipment, more particularly to a kind of material coil diameter detector.
Background technology
At present in urine pants, health is in production line equipment, and material uses center uncoiling transportation scheme.During material uncoiling
The rotating speed of material shaft is given according to material diameter and the linear velocity of product.Traditional design is according to an installation position
Put the tension rail of sensor to ensure that the material linear velocity that unreels out and product linear velocity moment are consistent, further according to product
Linear velocity/unreel rotating speed to determine the rotating speed of material.When product linear velocity and inconsistent material linear velocity, it is possible to be by
Unreeled when storing before material stretching, high speed splicing caused by acceleration, be generally all that material linear velocity is more than product linear velocity,
Now its material diameter calculated and real diameter just have deviation, and then the utilization rate of final material volume is reduced,
Increase production cost.
The content of the invention
Therefore, for it is above-mentioned the problem of, the present invention propose a kind of test material coil diameter more precisely, improve material volume and utilize
Rate, the material coil diameter detector for reducing production cost.
To solve this technical problem, the present invention takes following scheme：A kind of material coil diameter detector, including single-chip microcomputer, extremely
A few ultrasonic range finder sensor and ethernet communication module, each described ultrasonic distance-measuring sensor are respectively arranged on each material
The side of volume is used to detect each material coil coil-diameter and each ultrasonic distance-measuring sensor output end is connected with single-chip microcomputer input
Connect, the single-chip microcomputer output is connected each ultrasound through ethernet communication module and the communication of the PLC of production line
The coil diameter change of the material volume detected away from sensor is transmitted to PLC after arranging calculating, the ultrasonic ranging sensing
Device is HC-SR04 chip modules, and the ethernet communication module is W5100 chip modules.
Further, the single-chip microcomputer is the single-chip microcomputer of arduino uno R3 models.
By using preceding solution, the beneficial effects of the invention are as follows：Utilized by using ultrasonic distance-measuring sensor
The aerial spread speed of sound carrys out detecting distance, in a small range error calculated value very little, indoors working effect
It is stable, so that the measurement to material coil diameter, overcomes the shortcoming of traditional calculations material diameter scheme, improve measurement of film reel diameter essence
Degree, is conducive to improving stock utilization, cost-effective, while reducing the difficulty of traditional material diameter calculation and programming, reduces parameter,
Make the meaning of the more intuitive comprehension parameter of operating personnel, add an ethernet communication module to transmit using a single-chip microcomputer many
The range data of individual ultrasonic distance-measuring sensor detection is to the PLC on production line, in the case where ensureing communication speed,
Cheaper, just can directly be used after hardware-software shaping without excessive debugging, and ethernet communication module extends
Get up easily, as long as an interchanger can just extend many modules and be applied, and then effectively improve test material
Precision, raising material volume utilization rate, the reduction production cost of coil coil-diameter, can wide popularization and application.
Brief description of the drawings
Fig. 1 is the cross section structure schematic diagram of the embodiment of the present invention.
Embodiment
In conjunction with the drawings and specific embodiments, the present invention is further described.
With reference to Fig. 1, material coil diameter detector of the invention preferably, including single-chip microcomputer 1, two ultrasonic range finder sensors 2
With ethernet communication module 3, the side that each described ultrasonic distance-measuring sensor 2 is respectively arranged on each material volume is used to detect each
Individual material coil coil-diameter and each output end of ultrasonic distance-measuring sensor 2 is connected with the input of single-chip microcomputer 1, the single-chip microcomputer 1 is defeated
Go out to hold to be connected with the communication of PLC 4 of production line through ethernet communication module 3 and examined each ultrasonic distance-measuring sensor 2
The coil diameter change of the material volume of survey, which is arranged, to be transmitted after calculating to PLC 4, and the ultrasonic distance-measuring sensor 2 is HC-SR04
Chip module, the ethernet communication module 3 is W5100 chip modules, and the single-chip microcomputer 1 is arduino uno R3 models
Single-chip microcomputer.
The quantity of ultrasonic distance-measuring sensor can be fitted according to the quantity for the material volume that detection is needed on production line in the present invention
Answering property is set, and single-chip microcomputer can also use the single-chip microcomputer of other models of the application that the technical program low cost can be achieved.
The present invention by using ultrasonic distance-measuring sensor using the aerial spread speed of sound come detecting distance,
A small range error calculated value very little, working effect is stable indoors, so that the measurement to material coil diameter, overcomes biography
Statistics calculates the shortcoming of material diameter scheme, improves measurement of film reel diameter precision, is conducive to improving stock utilization, cost-effective, simultaneously
The difficulty of traditional material diameter calculation and programming is reduced, parameter is reduced, makes the meaning of the more intuitive comprehension parameter of operating personnel, is used
One single-chip microcomputer adds an ethernet communication module to transmit the range data of multiple ultrasonic distance-measuring sensor detections to life
PLC in producing line, in the case where ensureing communication speed, cheaper, without excessive after hardware-software shaping
Debugging just can be used directly, and the extension of ethernet communication module is got up easily, as long as an interchanger can just extend
Many modules are applied, and then the effective precision for improving test material coil coil-diameter, raising material volume utilization rate, reduction
Production cost, can wide popularization and application.
Although specifically showing and describing the present invention with reference to preferred embodiment, those skilled in the art should be bright
In vain, do not departing from the spirit and scope of the present invention that appended claims are limited, in the form and details can be right
The present invention makes a variety of changes, and is protection scope of the present invention.
Claims (2)
1. a kind of material coil diameter detector, including single-chip microcomputer, at least one ultrasonic range finder sensor and ethernet communication module, its
It is characterised by：The side that each described ultrasonic distance-measuring sensor is respectively arranged on each material volume is used to detect that each material volume is rolled up
Footpath and each ultrasonic distance-measuring sensor output end is connected with single-chip microcomputer input, the single-chip microcomputer output is through ether Netcom
The coil diameter for the material volume that news module and the communication connection of the PLC of production line are detected each ultrasonic distance-measuring sensor becomes
Change and transmitted after arranging calculating to PLC, the ultrasonic distance-measuring sensor is HC-SR04 chip modules, the Ethernet
Communication module is W5100 chip modules.
2. material coil diameter detector according to claim 1, it is characterised in that：The single-chip microcomputer is arduino uno R3
The single-chip microcomputer of model.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710474043.7A CN107176486A (en) | 2017-06-21 | 2017-06-21 | A kind of material coil diameter detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710474043.7A CN107176486A (en) | 2017-06-21 | 2017-06-21 | A kind of material coil diameter detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107176486A true CN107176486A (en) | 2017-09-19 |
Family
ID=59845362
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710474043.7A Pending CN107176486A (en) | 2017-06-21 | 2017-06-21 | A kind of material coil diameter detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107176486A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110498277A (en) * | 2019-08-08 | 2019-11-26 | 天津力神电池股份有限公司 | A kind of pressure arm mechanism of cutter |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010184772A (en) * | 2009-02-12 | 2010-08-26 | Toyo Electric Mfg Co Ltd | Automatic arithmetic operation method of initial winding diameter in winding device |
| CN102081377A (en) * | 2010-11-25 | 2011-06-01 | 电子科技大学 | Thermal error compensation device on basis of numerical control workbench |
| CN203726617U (en) * | 2014-02-21 | 2014-07-23 | 泰山石膏股份有限公司 | Large-sized gypsum plasterboard production line with 60,000,000m<2> yearly output |
| CN203745849U (en) * | 2013-12-31 | 2014-07-30 | 广州宝力特液压密封有限公司 | High-frequency electro-hydraulic servo oscillation system used in automobile testing industry |
| CN204823411U (en) * | 2015-08-10 | 2015-12-02 | 常州骏嘉纺织染整有限公司 | Roll up footpath and detect formula tension controller |
-
2017
- 2017-06-21 CN CN201710474043.7A patent/CN107176486A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010184772A (en) * | 2009-02-12 | 2010-08-26 | Toyo Electric Mfg Co Ltd | Automatic arithmetic operation method of initial winding diameter in winding device |
| CN102081377A (en) * | 2010-11-25 | 2011-06-01 | 电子科技大学 | Thermal error compensation device on basis of numerical control workbench |
| CN203745849U (en) * | 2013-12-31 | 2014-07-30 | 广州宝力特液压密封有限公司 | High-frequency electro-hydraulic servo oscillation system used in automobile testing industry |
| CN203726617U (en) * | 2014-02-21 | 2014-07-23 | 泰山石膏股份有限公司 | Large-sized gypsum plasterboard production line with 60,000,000m<2> yearly output |
| CN204823411U (en) * | 2015-08-10 | 2015-12-02 | 常州骏嘉纺织染整有限公司 | Roll up footpath and detect formula tension controller |
Non-Patent Citations (1)
| Title |
|---|
| 申燕光: "浅析超声波传感器的实际应用", 《科技展望》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110498277A (en) * | 2019-08-08 | 2019-11-26 | 天津力神电池股份有限公司 | A kind of pressure arm mechanism of cutter |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170919 |
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| RJ01 | Rejection of invention patent application after publication |