The content of the invention
In order to solve the above technical problems, good, reasonable in design compact, complete it is an object of the invention to provide a kind of cleaning performance
The system and method for the plastic bottle recycling of automation mechanized operation.
To achieve these goals, the embodiment of the invention discloses following technical scheme:
The invention provides a kind of system of plastic bottle recycling, including de- device for mark (100), the color being sequentially connected
Screening device (200), breaker (300), wash mill (400) and drying device (500);The color sorting device (200) includes
Color selector (210), the color selector (210) is provided with infrared scanner (211) and airduct (212), for from through de- device for mark
(100) take off and PET bottle is recognized and selected in the plastic bottle after mark;The wash mill (400) is used to wash through breaker
(300) plastic sheet that the PET bottle after crushing is obtained, and the plastic sheet after washing is supplied to drying device (500);It is described
Wash mill (400) includes thermal cleaning unit (410) and rinse unit (420), and the thermal cleaning unit (410) includes:First
Friction cleaning machine (411), for removing the impurity in the plastic sheet, Hot-cleaning machine (412), for melting in the plastic sheet
Label binding agent;The rinse unit (420) includes:Second friction cleaning machine (421), for removing through Hot-cleaning machine
(412) debris and residual label in plastic sheet after handling, potcher (422) are clear through the second friction for further removing
The debris and bottle cap in plastic sheet after washing machine (421) processing.
In certain embodiments, first friction cleaning machine (411) and second friction cleaning machine (421), which are tilted, sets
Put, central shaft is provided with rotary screw, the rotary screw is provided with dihedral vane;The Hot-cleaning machine (412) is provided with heat-insulation layer
And rabbling mechanism, it is connected to the first friction cleaning machine (411);The potcher (422) is connected to the second friction cleaning machine
(421)。
In certain embodiments, the first spiral shell is also included between the thermal cleaning unit (410) and the rinse unit (420)
Revolve conveyer (430).
In certain embodiments, the de- device for mark (100) includes bale breaker (110) and label removing machine (120), the de- mark
Machine (120) is provided with main shaft and blade, and the main shaft is connected with the blade, and the blade is provided with angled blade
In certain embodiments, the de- device for mark (100) also includes induced-draught fan (130), with label removing machine (120) discharging opening
It is connected
In certain embodiments, the color sorting device (200) also includes belt conveyor (220), goes out with label removing machine (120)
Material mouth is connected.
In certain embodiments, the drying device (500) includes centrifugal dehydrator (510) and drying machine (520), described
Drying machine (520) includes tube drier (521), and described tube drier (521) one end adds provided with charging aperture, air blower and electricity
Hot device, the other end is provided with material collector.
In certain embodiments, the wash mill (400) also includes the second auger conveyor (440), second spiral shell
Rotation conveyer (440) is obliquely installed, and low side sets charging aperture, and high-end setting water filling port is connected to rinse unit (420).
In certain embodiments, the system also includes baling press (600), is connected to drying device (500).
Present invention also offers a kind of method of plastic bottle recycling, including:
Recognized from plastic bottle and select PET bottle;
Break process is carried out to PET bottle and obtains plastic sheet,
Carry out the first friction cleaning, thermal cleaning, the second friction cleaning successively to the plastic sheet and rinse, to remove
State the impurity in plastic sheet.
The beneficial effect of the embodiment of the present invention is:In the case of being different from prior art, provided in an embodiment of the present invention one
The system for planting plastic bottle recycling.De- device for mark that the system includes being sequentially connected, color sorting device, breaker, wash
Device and drying device are washed, wherein, the wash mill includes thermal cleaning unit and rinse unit, passes through the of thermal cleaning unit
Impurity, the Hot-cleaning machine that one friction cleaning machine is removed in the plastic sheet melt the label binding agent in the plastic sheet, then,
Debris and residual label, the drift in the plastic sheet after being handled through Hot-cleaning machine are removed by the second friction cleaning machine of rinse unit
Washing trough further removes the debris and bottle cap in the plastic sheet after being handled through the second friction cleaning machine.The cleaning systems effect
It is good, it is reasonable in design compact, full-automatic operation is realized, material impurities removing efficiency is not only increased, operating efficiency is also improved.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
As long as in addition, technical characteristic involved in each embodiment of invention described below is each other not
Constituting conflict can just be mutually combined.
Referring to Fig. 1, the structural representation of the system for plastic bottle recycling provided in an embodiment of the present invention, this is
System is including the de- device for mark (100) being sequentially connected, color sorting device (200), breaker (300), wash mill (400) and dries
Device (500).
The de- device for mark (100) is used to separate plastic bottle body with label.
The color sorting device (200) includes color selector (210), the color selector (210) provided with infrared scanner (211) and
Airduct (212), the infrared scanner (211) is arranged above color selector (210), for from through the de- mark of de- device for mark (100)
PET bottle is recognized in plastic bottle afterwards;The airduct (212) provides source of the gas by emptying press, is arranged at color selector (210) and goes out
Below material mouth, for selecting PET bottle from the plastic bottle after color selector (210) color sorting.
The breaker (400) is connected to color sorting device (200) discharging opening, for PET bottle in color sorting device
(200) after picking out, fragmentated into breaker (400) is broken, chip size is generally 10-15mm, in some implementations
In example, fragment can also be arranged as required to different sizes.
The wash mill (400) is used to wash the plastics obtained through PET bottle of the breaker (300) after broken
Piece, and the plastic sheet after washing is supplied to drying device (500);The wash mill (400) includes thermal cleaning unit (410)
With rinse unit (420), the thermal cleaning unit (410) includes:The first friction for removing the impurity in the plastic sheet
Cleaning machine (411) and the Hot-cleaning machine (412) for melting the label binding agent in the plastic sheet, plastic sheet rub into first
Wipe after cleaning machine (411) tentatively removes the impurity in the plastic sheet and enter Hot-cleaning machine (412), then Hot-cleaning machine (412)
By melting the label binding agent in the plastic sheet, remove residual label;The rinse unit (420) includes:For except
Go through Hot-cleaning machine (412) handle after plastic sheet in debris and residual label the second friction cleaning machine (421) and be used for
The potcher (422) of the debris and bottle cap in the plastic sheet after being handled through the second friction cleaning machine (421) is further removed, heat is clear
The plastic sheet that washing machine (412) processing is completed, the debris washed off during thermal cleaning is removed by the second friction cleaning machine (421)
With residual label, debris and bottle cap are then further removed in potcher (322).
The drying device (500) is used for the moisture for removing plastics bottle surface, the aridity of discharging is met deep processing
It is required that.
In certain embodiments, the system also includes baling press (450), is connected to drying device (500) discharging opening, uses
The plastic sheet completed in packing cleaning, completes the process that whole plastic bottle is reclaimed.
It is the structural representation of the system of plastic bottle recycling provided in an embodiment of the present invention referring again to Fig. 1.
In the present embodiment, the de- device for mark (100) includes the bale breaker (110) and label removing machine (120) set gradually, bale breaker
(110) discharging opening is connected with the charging aperture of label removing machine (120).Plastic bottle enters bale breaker (110) by conveyer belt first,
Dismantle packing material, feeding label removing machine (120).Label removing machine (120) the substantially cylindrical structure, in certain embodiments, institute
Other shapes, such as cuboid or other shapes can also be arranged as required into by stating the shape of label removing machine (120).The de- mark
Machine (120) is provided with main shaft and blade, and the main shaft is connected with the blade, and the blade is provided with angled blade, for passing through
Main axis drives plastic bottle to travel forward, and the angled blade on blade cuts open the label of plastic bottle body, makes label and bottle
Status is from while the rotation of blade can also be such that bottle cap is separated with body.
In certain embodiments, the de- device for mark (100) also includes induced-draught fan (130), and induced-draught fan (130) are entered
Air port is connected with the discharging opening of label removing machine (120), and the wind direction and label removing machine (120) of the air inlet of induced-draught fan (130)
The conveying direction of discharging opening is perpendicular to be set, for by, in air inlet formation negative pressure, making removing during induced-draught fan (130) air-breathing
Label is sucked out.
Referring to Fig. 2, being the structural representation of color sorting device provided in an embodiment of the present invention.In the present embodiment, it is described
Color sorting device (200) also includes belt conveyor (220), is connected with label removing machine (120) discharging opening, for through de- device for mark
(100) take off mark after plastic bottle from label removing machine (120) discharging opening come out when, by the belt conveyor (220) of high-speed drive, make
Plastic bottle is spread out by scattered, and color sorting is carried out into color selector (210).Color selector (210) top is provided with infrared scanner (211),
After taking off the plastic bottle after device for mark (100) takes off mark by infrared scanner (211), PET bottle is identified, Ran Houshe
The electromagnetic valve on airduct (212) below color selector (210) discharging opening is opened, and air-flow blows out the PET chosen bottle
Come.
Referring to Fig. 3, being the structural representation of wash mill provided in an embodiment of the present invention.In the present embodiment, it is described
Wash mill (400) includes thermal cleaning unit (410) and the rinse unit (420) being sequentially connected;
The thermal cleaning unit includes the first friction cleaning machine (411) and Hot-cleaning machine (412) that are sequentially connected, and described the
One friction cleaning machine (411) is obliquely installed, and makes that charging aperture is low, discharging opening is high, and rinse water is imported from discharging opening, charging aperture row
Go out, central shaft is provided with the rotary screw of waterproof, the rotary screw is provided with dihedral vane, makes plastic sheet in the rotation of rotary screw
Turn under the washing away with rinse water, constantly travel forward and throw away the impurity on surface;Plastic sheet enters the first friction cleaning machine (411)
Tentatively remove and enter Hot-cleaning machine (412) after the impurity in the plastic sheet, the Hot-cleaning machine (412) is provided with heat-insulation layer and stirs
Mechanism is mixed, generally vertical to place, top sets feeding mouth, lower section to set discharging opening, and the rabbling mechanism is arranged at thermal cleaning
Above machine (412), make plastic sheet during thermal cleaning, in rabbling mechanism whipping process due to bottle cap material and plastic sheet
Matter is different, and bottle cap is bubbled through the water column and is separated, plastic sheet be then sunken to water and from the discharge hole for discharge below Hot-cleaning machine (412),
Simultaneously by melting the label binding agent in the plastic sheet, remove residual label;
The rinse unit (420) includes the second friction cleaning machine (421) and potcher (422) being sequentially connected, described
Second friction cleaning machine (421) is obliquely installed, and makes that charging aperture is low, discharging opening is high, and rinse water is imported from discharging opening, charging aperture
Discharge, central shaft is provided with the rotary screw of waterproof, and the rotary screw is provided with dihedral vane, makes plastic sheet in rotary screw
Under the washing away of rotation and rinse water, the impurity on surface is constantly travelled forward and thrown away, makes the modeling after being handled through Hot-cleaning machine (412)
Debris and residual label in tablet are removed in the second friction cleaning process;The potcher is further by density variation
Remove debris, bottle cap and other impurities;
In certain embodiments, the first spiral shell is also included between the thermal cleaning unit (410) and the rinse unit (420)
Conveyer (430) is revolved, the plastic sheet for thermal cleaning to be completed delivers to rinse unit.
In certain embodiments, the wash mill (400) also includes the second auger conveyor (440), second spiral shell
Rotation conveyer (440) is connected to rinse unit (420), is obliquely installed, and low side sets charging aperture, and high-end setting water filling port is used for
While the plastic sheet is moved from below to up, the second auger conveyor (440) carries out clear water spray irrigation to plastic sheet again, so
After deliver to drying device (500).
It is the structural representation of the system of plastic bottle recycling provided in an embodiment of the present invention referring again to Fig. 1.
In the present embodiment, the drying device (500) includes centrifugal dehydrator (510) and drying machine (520), the drying machine (520)
Including tube drier (521), the tube drier (521) is the pipeline of bending deflection, and one end is provided with charging aperture, air blower
And electric heater, the other end is provided with material collector.Plastic sheet is from the throat-fed of tube drier (521) one end, air blast
Machine is while from the blowing of electric heater direction, be heated wind, heated wind blows plastic sheet, so that plastic sheet is inside pipeline
Constantly reversion advances to discharge outlet.The moisture of plastic sheet is by hot blast drying in pipeline, and the aridity of discharging meets deep processing
Requirement.
According to the above-mentioned technical solution, the beneficial effect of the embodiment of the present invention is:In the case of being different from prior art,
A kind of system of plastic bottle recycling provided in an embodiment of the present invention.The system include be sequentially connected de- device for mark,
Color sorting device, breaker, wash mill and drying device, wherein, the wash mill includes thermal cleaning unit and rinsing is single
Member, the impurity in the plastic sheet, Hot-cleaning machine are removed by the first friction cleaning machine of thermal cleaning unit and melts the plastics
Label binding agent in piece, then, the plastics after being handled through Hot-cleaning machine is removed by the second friction cleaning machine of rinse unit
Debris in piece and residual label, potcher further remove debris in the plastic sheet after being handled through the second friction cleaning machine and
Bottle cap.The cleaning systems effect is good, reasonable in design compact, realizes full-automatic operation, not only increases material impurities removing efficiency,
Also improve operating efficiency.
Referring to Fig. 4, the schematic flow sheet of the method for plastic bottle recycling provided in an embodiment of the present invention.As schemed
Shown in 4, this method includes:
110th, recognized from plastic bottle and select PET bottle.
In embodiments of the present invention, described " plastic bottle " is the waste plastic bottle without color sorting, predominantly PET bottle
With the plastic bottle of a small amount of PP, PE, PVC material;" the PET bottle " includes bottle, the bottle of PE or PP materials of PET materials
Aluminium film sealing of lid, the label of PVC or PP materials and partly plastic bottle bottleneck etc..
Therefore, in certain embodiments, the embodiment for being recognized from plastic bottle and selecting PET bottle can be with
It is:Waste plastic bottle enters bale breaker by conveyer belt first, and label removing machine is sent into after packing material of dismantling;By de- in label removing machine
Mark machine main axis plastic bottle travels forward, and the angled blade on blade cuts open the label of plastic bottle body, makes label and bottle
Status from;By the induced-draught fan being connected with label removing machine discharging opening, the label of removing is suctioned out;Then by with label removing machine discharging opening
The belt conveyor being connected, makes the plastic bottle after taking off the de- mark of device for mark be spread out by scattered, into color selector;De- device for mark takes off
Plastic bottle after mark is after the infrared scanner located at color selector top, and PET bottle is identified, then by being located at color
The airduct below machine discharging opening is selected to be blown out the PET chosen bottle.
120th, break process is carried out to PET bottle and obtains plastic sheet.
In embodiments of the present invention, described " plastic sheet " is the plastic sheet of the PET materials Jing Guo break process, its size symbol
The requirement of plastic bottle recycling deep processing is closed, chip size is generally 10-15mm, and fragment can also be arranged as required to not
Same size.Therefore, in certain embodiments, the specific implementation that break process obtains plastic sheet is carried out to PET bottle
Mode can be:Recognize and selected after PET bottle from plastic bottle, PET bottle fragmentates into breaker is broken, obtains
Washed to plastic sheet.
130th, the first friction cleaning, thermal cleaning, the second friction cleaning are carried out successively to the plastic sheet and is rinsed, to go
Except the impurity in the plastic sheet.
In embodiments of the present invention, described " the first friction cleaning " tentatively removes for plastic sheet into the first friction cleaning machine
Impurity in the plastic sheet;" thermal cleaning " is the whipping process of rabbling mechanism of the plastic sheet in Hot-cleaning machine due to bottle cap
Material is different from plastic sheet material, bottle cap is bubbled through the water column and is separated, and plastic sheet is then sunken to water, while making in the plastic sheet
Label binding agent melt, make residual label remove;The plastics of " the second friction cleaning " to remove after being handled through thermal cleaning
Debris and residual label in piece;" rinsing " is that debris, bottle cap and other impurities are further removed by density variation.
Wherein, can also be by the first auger conveyor by thermal cleaning between the first friction cleaning, thermal cleaning and the second friction cleaning, rinsing
The plastic sheet of completion is delivered to rinse unit.Wherein, successively carry out first rub cleaning, thermal cleaning, second friction clean and
Clear water spray irrigation can also be carried out to plastic sheet again by the second auger conveyor after rinsing, be then sent to drying device.
Therefore, in certain embodiments, the first friction cleaning, thermal cleaning, the second friction are carried out successively to the plastic sheet
Cleaning and rinsing, can be with the embodiment for removing the impurity in the plastic sheet:Recognize and select from plastic bottle
Go out PET bottle, carrying out break process to PET bottle obtains after plastic sheet, and plastic sheet enters the first friction cleaning machine
The first friction cleaning is carried out, the impurity in the plastic sheet is tentatively removed;Subsequently enter Hot-cleaning machine and carry out thermal cleaning, make bottle cap
Bubble through the water column and be separated, plastic sheet is then sunken to water, while melting the label binding agent in the plastic sheet, make residual label
Removing;Then the second friction that the plastic sheet that thermal cleaning is completed is delivered to rinse unit is cleaned by the first auger conveyor
Machine;Plastic bottle enters the friction cleaning of the second friction cleaning machine row second, removes the debris in the plastic sheet after being handled through thermal cleaning
With residual label;Enter back into potcher to be rinsed, debris, bottle cap and other impurities are further removed by density variation;
Eventually pass the second auger conveyor and clear water spray irrigation is carried out to plastic sheet again, deliver to drying device.Wherein, in some realities
Apply in example, the centrifugal dehydrator that the plastic bottle after the completion of washing enters drying device carries out preliminarily dried;Subsequently into duct type
Drier, plastic sheet enters from the charging aperture of duct type drier one end, and air blower is while from the blowing of electric heater direction, make wind quilt
Heating, heated wind blows plastic sheet, so that constantly reversion advances to the material receipts of discharging opening to plastic sheet inside pipeline
At storage, the moisture of plastic sheet is by hot blast drying in pipeline, and the aridity of discharging meets the requirement of deep processing;Last plastic sheet
Packing is collected at the baling press that the material collector with duct type drier connects, the process of whole removal of impurities cleaning is completed.
According to the above-mentioned technical solution, the beneficial effect of the embodiment of the present invention is:In the case of being different from prior art,
A kind of system of plastic bottle recycling provided in an embodiment of the present invention.The system include be sequentially connected de- device for mark,
Color sorting device, breaker, wash mill and drying device, wherein, the wash mill includes thermal cleaning unit and rinsing is single
Member, the impurity in the plastic sheet, Hot-cleaning machine are removed by the first friction cleaning machine of thermal cleaning unit and melts the plastics
Label binding agent in piece, then, the plastics after being handled through Hot-cleaning machine is removed by the second friction cleaning machine of rinse unit
Debris in piece and residual label, potcher further remove debris in the plastic sheet after being handled through the second friction cleaning machine and
Bottle cap.The cleaning systems effect is good, reasonable in design compact, realizes full-automatic operation, not only increases material impurities removing efficiency,
Also improve operating efficiency.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;At this
Under the thinking of invention, it can also be combined between the technical characteristic in above example or non-be the same as Example, step can be with
Realized with random order, and there are many other changes of the different aspect of the present invention as described above, for simplicity, they do not have
Have and provided in details;Although the present invention is described in detail with reference to the foregoing embodiments, the ordinary skill people of this area
Member should be understood:It can still modify to the technical scheme described in foregoing embodiments, or to which part skill
Art feature carries out equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from each reality of the invention
Apply the scope of a technical scheme.