CN107175389A - Welding system and welding parameter acquisition method - Google Patents
Welding system and welding parameter acquisition method Download PDFInfo
- Publication number
- CN107175389A CN107175389A CN201710364774.6A CN201710364774A CN107175389A CN 107175389 A CN107175389 A CN 107175389A CN 201710364774 A CN201710364774 A CN 201710364774A CN 107175389 A CN107175389 A CN 107175389A
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- China
- Prior art keywords
- welding
- parameter
- parameter acquisition
- acquisition portion
- welder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Arc Welding Control (AREA)
Abstract
The invention discloses a kind of welding system and welding parameter acquisition method.The welding system includes welder, parameter acquisition portion and handheld unit, and the welder is provided with detection components, and the detection components are used to detect a part of welding parameter, and send data to the parameter acquisition portion；Another part welding parameter can be inputted by the handheld unit, the handheld unit is used to transmit another part welding parameter of input to the parameter acquisition portion；The parameter acquisition portion is handled and stored to the welding parameter of reception.The welding system that the present invention is provided can be gathered and recorded in real time to each welding parameter in welding process by detection components, handheld unit and parameter acquisition portion.Manual record is instead of, the problems such as manual record easily mistake occurs is solved, moreover, it is also possible to reduce cost of labor.
Description
Technical field
The present invention relates to welding equipment correlative technology field, particularly a kind of welding system and welding parameter acquisition method.
Background technology
Active demand with the high speed development of national economy to energy strategy, leads for ocean engineering and nuclear power engineering etc.
The requirement of the construction requirement of domain large scale equipment also in terms of more and more higher, especially welding, and welding condition welding quality
Influence be huge, therefore the collection of weld seam welding parameter has very important significance in installation process.At present, for weldering
In termination process there is precision in the collection of welding parameter mainly or based on manual record using the welding parameter of manual record
Difference, the shortcomings of human cost is high.
The content of the invention
In view of this, the present invention is provided a kind of automatic data collection and can record the welding system of technological parameter in welding process
System and welding parameter acquisition method.
There is provided a kind of welding system, including welder, parameter acquisition portion and handheld unit, the welding for first aspect
Device is provided with detection components, and the detection components are used to detect a part of welding parameter, and send data to the parameter
Collection portion；Another part welding parameter can be inputted by the handheld unit, the handheld unit is used for described in input
Another part welding parameter is transmitted to the parameter acquisition portion；The parameter acquisition portion is handled simultaneously the welding parameter of reception
Storage.
Preferably, the parameter acquisition portion includes signal receiver board, master controller and display module；Wherein,
The signal receiver board, for receiving the data of the detection components transmission, and sends data to the master control
Machine processed；
The master controller, is transmitted after being handled for the data to reception to the display module；
The display module, the data for showing the master controller transmission.
Preferably, the display module includes input block and/or storage element；It can be inputted by the input block
Weldment information, the storage element is used for the data for storing the master controller transmission received.
Preferably, the handheld unit is connected with the input of the master controller.
Preferably, in addition to computer, the computer is connected with the output end of the display module, the display module
The data transfer that to receive is additionally operable to the computer.
Preferably, the detection part includes Current Voltage detection means, air flow detecting device, displacement detector
And/or speed detector.
Preferably, the welder includes power supply, wire feed portion, gas supply part, workbench and welding gun, and the power supply is used
Powered in for the wire feed portion, workbench and welding gun, the wire feed portion is used to convey welding wire for the welding gun, and the gas supply part is used
Gas is protected in being provided for the welding gun.
Preferably, the welder also includes control device, the running parameter for controlling the welder.
Second aspect there is provided a kind of method of above-mentioned welding system acquisition of welding parameters in welding process, including：
Connect the welder power supply and set the running parameter of the welder；
Open the parameter acquisition portion；
Weldment is installed, then starts the welder, meanwhile, the detection components are started working, detection part weldering
Parameter is connect, and sends data to the parameter acquisition portion；
After welding terminates, another part welding parameter is inputted by the handheld unit, and by another portion of input
Point welding parameter is sent to the parameter acquisition portion；
The welding parameter of reception is handled and stored by the parameter acquisition portion.
Preferably, the display module includes input block, and weldment information can be inputted by the input block, in peace
Between welding equipment part, weldment information is inputted by the input block, after welding terminates, the parameter acquisition portion is by the weldering of receiving
Connect parameter and the weldment information is handled and stored.
The welding system that the present invention is provided can be by detection components, handheld unit and parameter acquisition portion to welding process
In each welding parameter gathered and recorded in real time.Manual record is instead of, manual record is solved and mistake etc. easily occurs
Problem, moreover, it is also possible to reduce cost of labor.
Brief description of the drawings
By description referring to the drawings to the embodiment of the present invention, above-mentioned and other purpose of the invention, feature and
Advantage will be apparent from, in the accompanying drawings：
Fig. 1 shows welding system structured flowchart of the present invention；
Fig. 2 shows handheld unit structural representation.
Embodiment
Below based on embodiment, present invention is described, but the present invention is not restricted to these embodiments.Under
Text is detailed to describe some specific detail sections in the detailed description of the present invention.Do not have for a person skilled in the art
The description of these detail sections can also understand the present invention completely.In order to avoid obscuring the essence of the present invention, known method, mistake
Journey, flow, element do not have detailed narration.
In addition, it should be understood by one skilled in the art that provided herein accompanying drawing be provided to explanation purpose, and
What accompanying drawing was not necessarily drawn to scale.
Unless the context clearly requires otherwise, otherwise entire disclosure is similar with the " comprising " in claims, "comprising" etc.
Word should be construed to the implication included rather than exclusive or exhaustive implication；That is, being containing for " including but is not limited to "
Justice.
In the description of the invention, it is to be understood that term " first ", " second " etc. be only used for describe purpose, without
It is understood that to indicate or imply relative importance.In addition, in the description of the invention, unless otherwise indicated, the implication of " multiple "
It is two or more.
The welding system that the present invention is provided includes welder, parameter acquisition portion and handheld unit, in the welder
Upper setting detection components, welding parameter is detected by detection components, and detection data are sent into the parameter acquisition portion, is passed through
The welding parameter that the handheld unit does not detect the detection part inputs the parameter acquisition portion, the parameter acquisition portion pair
The welding parameter (including the detection components welding parameter detected and the welding parameter inputted by handheld unit) of reception is carried out
Processing and record.The welding system that the present invention is provided can be applied to a variety of different types of welding, such as gas-operated (gas metal
Arc-welding (GMAW)) or without gas operation (protection metal arc welding (SMAW)), or any do not include the welding operation of wire feed technique.Enter one
Step ground, the present invention can be additionally used in Metallic Inert Gas (MIG) welding, tungsten inert gas (TIG) welding, or welding rod welding.
The welding system that the present invention is provided is introduced by taking gas metal-arc welding welding system as an example below：
As shown in figure 1, in the welding system that provides of the present invention, welder include power supply 1, wire feed portion 3, gas supply part 4,
Workbench 5, welding gun 6 and control unit 8, the detection components include the voltage and current detecting device being arranged on the power supply 1
13rd, the speed detector 33 being arranged in the wire feed portion 3, the air flow detecting device 42 being arranged on the gas supply part 4
With the displacement detector 51 being arranged on workbench 5.Welding system also includes parameter acquisition portion 2 and handheld unit 7.It is described to supply
Electric portion 1 is that the parameter acquisition portion 2, wire feed portion 3, gas supply part 4, workbench 5 and welding gun 6 are powered, and the parameter acquisition portion 2 is used for
Gather the welding parameter of power supply 1 described in welding process, wire feed portion 3, gas supply part 4 and welding gun 6.The control unit 8 is used to control
Make the power supply 1, wire feed portion 3, gas supply part 4, workbench 5 and welding gun 6.The wire feed portion 3, which is used to convey to the welding gun 6, welds
Silk, the gas supply part 4 is used to provide protective gas to the welding gun 6, and the workbench 5 is used to carry weldment.The hand-held list
Member 7 is used into the parameter acquisition portion 2 inputting the welding parameter that can not gather in welding process, such as station, layer, road number,
Interlayer temperature, inside/outside side, bottoming/filling/capping etc..
The control unit 8, which includes operation interface 81, control circuit 82, the operation interface 81, may include guidance panel, institute
The running parameter that guidance panel is used in welder's control welding process is stated, welding electricity can be such as inputted on the guidance panel
The parameters such as stream, weldingvoltage, speed of welding, wire feed rate, protection air-flow amount.The work ginseng inputted in the operation interface 81
Number is transmitted to the control circuit 82, and the control circuit 82 is controlled to each several part.
The power supply 1 includes main power source 10 and power-switching circuit 14, the main power source 10 and power-switching circuit 14
It is connected, the power-switching circuit 14 is by the voltage conversion of the main power source 10 into suitable for the parameter acquisition portion 2, wire feed portion
3rd, gas supply part 4, the voltage of workbench 5 and welding gun 6 and for its power supply.Meanwhile, the power-switching circuit 14 and voltage electricity
Flow detection device 13 is connected, and the detection of voltage and current detecting device 13 power-switching circuit 14 is exported to workbench 5 and welding gun 6
Electric current and voltage, the voltage and current detecting device 13 is connected with the parameter acquisition portion 2, and by the electric current detected and electricity
Pressure value is transmitted to the parameter acquisition portion 2.Wherein, voltage and current detecting device 13 can with but be not limited to include voltage sensor
And current sensor, as long as the value of voltage and current can be detected.
The wire feed portion 3 includes feeding motor 34, wire feeding disc 35 and godet roller 36, and the rotating speed of the feeding motor 34 is by institute
State control circuit 82 to control, the speed detector 33 is used for the actual speed for detecting the feeding motor 34.The wire feed
Disk 35 is used for the welding wire that is loaded, and welding wire is sent out by the wire feeding disc 35.The godet roller 36 is engaged with the feeding motor 34, described
Feeding motor 34 drives the godet roller 36 to rotate, and drives welding wire to move by the rotation of the godet roller 36, so that will weldering
Used in the silk feeding welding gun 6 for welding.In alternate embodiments, the rotating speed of feeding motor 34 is not by control circuit 82
Control, but single wire feed operation interface 31 and wire-feeding control circuit 32 are set in the wire feed portion 3, the wire feed operates boundary
Face 31 is connected with wire-feeding control circuit 32, and the wire-feeding control circuit 32 is connected with the feeding motor 34.The feeding motor
34 running parameter can be inputted in the wire feed operation interface 31, then by entering described in 32 pairs of the wire-feeding control circuit
Rotating speed to motor 34 is controlled.Wherein, speed detector 33 can with but be not limited to be speed probe.
The gas supply part 4 includes protection gas bottle 41, and the air flow detecting device 42 is arranged on the protection gas bottle
At 41 gas outlet, the throughput of the outlet for detecting the protection gas bottle 41.The gas outlet of the protection gas bottle 41
Place is provided with control valve, and the air demand and flow velocity of the protection gas bottle 41 control the regulating valve by the control circuit 82
Door realizes that the gas supply part 4 connects the welding gun 6, and protective gas is provided to the welding gun 6.Wherein, air flow detecting device
42 can with but be not limited to be mass-air-flow sensor.
The workbench 5 is used to carry to be provided with displacement detector 51 on weldment, and the workbench 5, the displacement
Detection means 51 detects displacement of the welding gun 6 in welding process.Displacement detector 51 can with but be not limited to be displacement
Sensor.
The parameter acquisition portion 2 includes signal receiver board 21, master controller 22 and display module 23, the signal receiver board
21 examine with the throughput of the voltage and current detecting device 13 of the power supply 1, the speed detector 33 in wire feed portion 3, gas supply part 4
The displacement detector 51 surveyed on device 42 and workbench 5 is connected, and the signal receiver board 21 receives the power supply 1, wire feed
The technological parameter signal that portion 3, gas supply part 4 and workbench 5 are transmitted.The signal receiver board 21 is connected with the master controller 22,
The signal receiver board 21 transmits the welding parameter signal received to the master controller 22, and master controller 22 enters to data
Row processing.The master controller 22 is connected with the display module 23, and the display module 23 receives and shows the main control
The data that machine 22 is transmitted, the display module 23 also includes storage element, and the storage element is used to store data.Together
When, the display module 23 can also send data to computer and carry out data storage, output or further processing.It is preferred that
Ground, display module 23 includes input block, weldment information can be inputted by input block, it is further preferred that display module
23 be touch display screen, can input weldment information, such as welder's code name, wlding diameter, wlding batch number by touch display screen.
The handheld unit 7 is connected with the master controller 22, and the handheld unit 7 is used for the parameter acquisition portion 2
The interior inconvenient parameter obtained by automatic detection of input, such as station, layer, road number, interlayer temperature, inside/outside side, bottoming/
The weld informations such as filling/capping, observation or the auxiliary detection of other detection devices that above-mentioned parameter can be by operating personnel
Obtain.As shown in Fig. 2 the handheld unit 7 includes selection key 71, add key 72, Substract key 73 and send key 74, the selection
Key 71 can carry out the switching of the weld informations such as station, layer, road number, interlayer temperature, inside/outside side, bottoming/filling/capping.Institute
Add key 72, Substract key 73 are stated, station, layer, road number, interlayer temperature, inside/outside side, bottoming/filling/capping etc. can be carried out
The specific setting of weld information, the send key 74, by station, layer, road number, interlayer temperature, inside/outside side, bottoming/filling/
The weld informations such as capping are sent to the master controller 22, and in the master controller 22, welding system is automatically detected
The parameter that welding parameter is inputted with the handheld unit 7 and the relevant information through the display module 23 input are integrated,
And shown the welding parameter information transfer of integration to the display module 23, the welding parameter information of integration can also be through aobvious
Show that module 23 is transmitted into computer.
The welding system that the present invention is provided is used and the method for acquisition of welding parameters is：
Open the power supply 1 to be powered, and welding parameter is set by the powered operation interface 81；Open institute
The power switch of parameter acquisition portion 2 is stated, welder's code name, wlding diameter, wlding stove are inputted on the display module 23 in parameter acquisition portion 2
Relevant information needed for the welding record such as lot number；Welding parameter record form is made on computer or other equipment, then will
Weld record form and import the parameter acquisition portion 2, preparation is completed.
The protection gas bottle 41 and feeding motor 34 on test piece for welding clamping to the workbench 5, will be opened, starts weldering
Connect；Meanwhile, the voltage and current detecting device 13, speed detector 33, air flow detecting device 42 and displacement detector
51 by the signal receiver board 21 of the data transfer detected in welding process to the parameter acquisition portion 2, the signal receiver board
21 by the data transfer received to the master controller 22.
Current welding bead terminates, and passes through the selection key 71 and add key 72 on the handheld unit 7,73 pairs of welderings of Substract key
The weld information such as station, layer, road number, interlayer temperature, inside/outside side, bottoming/filling/capping enters edlin belonging to seam, has edited
Welding parameter is sent to the master controller 22 in the parameter acquisition portion 2 into the send key 74, the master controller 22 is docked
The data progress processing of receipts is then transmit to the display module 23.After welding terminates, the display module 23 is by welding parameter
Send to computer.
Preferably, the display module 23 is directly connected with computer by the way of wired or wireless, and is mutually transmitted
Data, or the display module 23 are not connected to computer, and data transfer is carried out by other storage devices, and the storage is set
For including USB flash disk etc..
The welding system that the present invention is provided can be gathered and recorded in real time to each welding parameter in welding process,
Manual record is instead of, the problems such as manual record easily mistake occurs is solved, moreover, it is also possible to reduce cost of labor.
Those skilled in the art is it is easily understood that on the premise of not conflicting, above-mentioned each preferred scheme can be free
Ground combination, superposition.
It should be appreciated that above-mentioned embodiment is only illustrative, and not restrictive, without departing from the basic of the present invention
In the case of principle, various obvious or equivalent modification or replace that those skilled in the art can make for above-mentioned details
Change, be all included in scope of the presently claimed invention.
Claims (10)
1. a kind of welding system, it is characterised in that including welder, parameter acquisition portion and handheld unit, the welder
Detection components are provided with, the detection components are used to detect a part of welding parameter, and send data to the parameter acquisition
Portion；Another part welding parameter can be inputted by the handheld unit, the handheld unit is used for the described another of input
Part welding parameter is transmitted to the parameter acquisition portion；The parameter acquisition portion is handled and stored up to the welding parameter of reception
Deposit.
2. welding system according to claim 1, it is characterised in that the parameter acquisition portion includes signal receiver board, master
Control machine and display module；Wherein,
The signal receiver board, for receiving the data of the detection components transmission, and sends data to the master controller；
The master controller, is transmitted after being handled for the data to reception to the display module；
The display module, the data for showing the master controller transmission.
3. welding system according to claim 2, it is characterised in that the display module includes input block and/or storage
Deposit element；Weldment information can be inputted by the input block, the storage element is used to store the main control received
The data of machine transmission.
4. welding system according to claim 2, it is characterised in that the input of the handheld unit and the master controller
End is connected.
5. welding system according to claim 2, it is characterised in that also including computer, the computer shows with described
Show that the output end of module is connected, the display module is additionally operable to the data transfer that will receive to the computer.
6. welding system according to claim 1, it is characterised in that the detection part includes Current Voltage and detects dress
Put, air flow detecting device, displacement detector and/or speed detector.
7. welding system according to claim 1, it is characterised in that the welder includes power supply, wire feed portion, supplied
Gas portion, workbench and welding gun, the power supply are used to power for the wire feed portion, workbench and welding gun, and the wire feed portion is used for
Welding wire is conveyed for the welding gun, the gas supply part is used to provide protection gas for the welding gun.
8. welding system according to claim 1, it is characterised in that the welder also includes control device, is used for
Control the running parameter of the welder.
9. a kind of method of welding system acquisition of welding parameters in welding process any one of claim 1-8, its
It is characterised by, including：
Connect the welder power supply and set the running parameter of the welder；
Open the parameter acquisition portion；
Weldment is installed, then starts the welder, meanwhile, the detection components are started working, detection part welding ginseng
Number, and send data to the parameter acquisition portion；
After welding terminates, another part welding parameter is inputted by the handheld unit, and described another part of input is welded
Parameter is connect to send to the parameter acquisition portion；
The welding parameter of reception is handled and stored by the parameter acquisition portion.
10. the method for acquisition of welding parameters according to claim 9, it is characterised in that the display module includes input
Unit, weldment information can be inputted by the input block, between weldment is installed, and weldment is inputted by the input block
Information, after welding terminates, the welding parameter of receiving and the weldment information are handled and stored up by the parameter acquisition portion
Deposit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710364774.6A CN107175389A (en) | 2017-05-22 | 2017-05-22 | Welding system and welding parameter acquisition method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710364774.6A CN107175389A (en) | 2017-05-22 | 2017-05-22 | Welding system and welding parameter acquisition method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107175389A true CN107175389A (en) | 2017-09-19 |
Family
ID=59832303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710364774.6A Pending CN107175389A (en) | 2017-05-22 | 2017-05-22 | Welding system and welding parameter acquisition method |
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| CN110091029A (en) * | 2019-06-06 | 2019-08-06 | 成都熊谷加世电器有限公司 | Double-torch Intelligent welding system |
| CN111496429A (en) * | 2020-04-20 | 2020-08-07 | 唐山松下产业机器有限公司 | Welding system and welding data processing method |
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Application publication date: 20170919 |