CN107164593A - A kind of networking furnace melting management system based on PLC - Google Patents

A kind of networking furnace melting management system based on PLC Download PDF

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Publication number
CN107164593A
CN107164593A CN201710310837.XA CN201710310837A CN107164593A CN 107164593 A CN107164593 A CN 107164593A CN 201710310837 A CN201710310837 A CN 201710310837A CN 107164593 A CN107164593 A CN 107164593A
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CN
China
Prior art keywords
plc
furnace
furnace melting
control panel
molten iron
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710310837.XA
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Chinese (zh)
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CN107164593B (en
Inventor
陈允中
苏中德
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Inductotherm Shanghai Co Ltd
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Inductotherm Shanghai Co Ltd
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Filing date
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Priority to CN201710310837.XA priority Critical patent/CN107164593B/en
Publication of CN107164593A publication Critical patent/CN107164593A/en
Application granted granted Critical
Publication of CN107164593B publication Critical patent/CN107164593B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B11/00Making pig-iron other than in blast furnaces
    • C21B11/10Making pig-iron other than in blast furnaces in electric furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • F27D21/0014Devices for monitoring temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • F27D21/02Observation or illuminating devices
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0003Monitoring the temperature or a characteristic of the charge and using it as a controlling value
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0087Automatisation of the whole plant or activity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • F27D21/02Observation or illuminating devices
    • F27D2021/026Observation or illuminating devices using a video installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/13Smelting

Abstract

The invention discloses a kind of networking furnace melting management system based on PLC, including HMI device, PLC, remote IO station, molten iron temperature measuring equipment, big screen display device, remote control panel, furnace melting control panel, Ethernet switch and client's communication switcher.The molten iron temperature measuring equipment, big screen display device and furnace melting control panel are each configured with ethernet module;The HMI device, pass through the Ethernet switch and the PLC and carry out network connection;The remote IO station, molten iron temperature measuring equipment, big screen display device, remote control panel, furnace melting control panel carry out network connection by the Ethernet switch and the PLC respectively;The PLC carries out data interaction by the MES system of client's communication switcher and client.The networking furnace melting management system based on PLC of the present invention, can improve the working condition of industrial furnace.

Description

A kind of networking furnace melting management system based on PLC
Technical field
The present invention relates to a kind of networking furnace melting management system based on PLC.
Background technology
It is prevailing with logistics net, and industry 4.0 propulsion, the monitoring into real time to equipment by way of networking For possibility.Highly integrated, the continuous popularizations of networking of all trades and professions automated procedures, MES system is gradually improved, therefore, Almost there is a demand monitored in real time to the working condition of work in-plant equipment in most enterprise, administrative staff want to and When understanding equipment operation condition and the history data of equipment can be analyzed.At present, the networking of many industries It is quite perfect, still, due to the working condition rather harsh of industrial furnace, integral level be not it is very high, but, nearly 2 years All there is certain development in each electric furnace producer in this respect, just in gradual perfection.
The content of the invention
The purpose of the present invention is that the defect for overcoming prior art is managed there is provided a kind of networking furnace melting based on PLC System, electric furnace can be carried out by the management system normal melt, furnace lining sinter automatically, cold start-up and kilowatt hour melting etc. Operation, improves the working condition of industrial furnace, and equipment connection and reasonable arrangement is connected using the networking of ether net mode, simplifies cloth Line, and ethernet communication is more reliable and more stable.
Realizing the technical scheme of above-mentioned purpose is:A kind of networking furnace melting management system based on PLC, including HMI Equipment, PLC, remote IO station, molten iron temperature measuring equipment, big screen display device, remote control panel, furnace melting control Plate, Ethernet switch and client's communication switcher, wherein:
The molten iron temperature measuring equipment, big screen display device and furnace melting control panel are each configured with ethernet module;
The HMI device carries out network connection by the Ethernet switch and the PLC;
The remote IO station carries out network connection by the Ethernet switch and the PLC;
The molten iron temperature measuring equipment carries out network connection by the Ethernet switch and the PLC;
The big screen display device carries out network connection by the Ethernet switch and the PLC;
The remote control panel carries out network connection by the Ethernet switch and the PLC;
The furnace melting control panel carries out network connection by the Ethernet switch and the PLC;
Client's communication switcher is connected with the Ethernet switch;
The PLC by the MES system of client's communication switcher and client, (hold by manufacturing enterprise's production process Row management system) carry out data interaction.
A kind of above-mentioned networking furnace melting management system based on PLC, wherein:
The HMI device, the parameter for setting furnace equipment, power of the parameter including electric furnace of the furnace equipment, Electric current, hold pressure, the information for the furnace lining material that furnace pressure, GLD and frequency information, the specification of electric furnace and electric furnace are used and melt The information of material is solved, according to the difference of the parameter of the furnace equipment, the furnace melting management system uses different models Calculate the temperature of molten iron discharging;
The PLC, respectively with the HMI device, remote IO station, molten iron temperature measuring equipment, big screen display device, remote Process control panel, furnace melting control panel enter row information by network and exchanged, and the various information being collected into are melted in the electric furnace Change management system to show, and recorded and alarmed according to actual production situation, at the same according to the various information being collected into and The demand of client sends commands to the furnace melting control panel in real time, and furnace melting process is controlled;
The remote IO station, the water route temperature information for gathering electric furnace weight information, electric furnace positional information, cooling system And flow information, and by network by the various information transfers collected to the PLC, the remote IO station is additionally operable to The buzzing alarm of electric furnace failure is exported, operating personnel are reminded;
The molten iron temperature measuring equipment, is transferred to the PLC, to furnace melting by the molten iron temperature detected in real time Molten iron temperature in management system is modified;
The big screen display device, the power of display fusing in real time, body of heater weight and molten iron temperature, for pointing out operator Member's electric furnace information;
The furnace melting control panel carries out data interaction, the furnace melting control with the PLC by network Making sheet receives the order from the PLC, and furnace melting process is controlled.
A kind of above-mentioned networking furnace melting management system based on PLC, wherein, the furnace melting management system is also Including fusing policer operation room, VIP power cabinets and buzzer siren, wherein:
The PLC, Ethernet switch and client's communication switcher are arranged in the fusing policer operation room;
The molten iron temperature measuring equipment configuration is beside electric furnace;
The big screen display device is arranged on the position that operating personnel easily observe;
The furnace melting control panel is arranged in the VIP power cabinets;
The remote IO station is arranged on below electric furnace;
The remote control panel is installed according to customer demand;
The buzzer siren is arranged on the roof of in fusing policer operation room or fusing policer operation room;
A kind of above-mentioned networking furnace melting management system based on PLC, wherein, the furnace melting management system is used When multiple electric furnaces are managed, each electric furnace is each equipped with the remote IO station, furnace melting control panel and molten iron temperature measuring equipment.
A kind of above-mentioned networking furnace melting management system based on PLC, wherein, the remote IO station is adopted by temperature Collect the water route temperature information that module gathers cooling system.
The networking furnace melting management system based on PLC of the present invention, can be carried out by the management system to electric furnace The operations such as normal melt, furnace lining are sintered automatically, cold start-up and kilowatt hour melting, improve the working condition of industrial furnace, and existing Having technology to compare has advantages below:
(1) the fusing management system is based on the newest operating systems of Windows, using industrial configuration software, operation interface letter It is single, left-hand seat is very easy to for operating personnel, using technical grade touch-screen, more facilitates operation;
(2) the fusing management system provides more accurate, reliable and completely programmable control mode, molten for sensing The safety and efficiency for refining equipment serve great effect;
(3) the fusing management system is to design completion, the powerful number of configuration feature based on PLC and around EPA According to storehouse, it is possible to achieve be supplied to client to monitor and control whole fusion process, from the possibility for being fed to cast;
(4) the fusing management system provides the functions such as diagnostic alarms, facilitates client to carry out record queries tracking.Can also Interacted, be managed collectively with the Management System Data of client by the reserved network switch.
Brief description of the drawings
Fig. 1 is the structure chart of the networking furnace melting management system based on PLC of the present invention;
Fig. 2 is the device distribution figure of the networking furnace melting management system based on PLC of the present invention.
Embodiment
In order that those skilled in the art are better understood when technical scheme, it is right below in conjunction with the accompanying drawings Its embodiment is described in detail:
Refer to Fig. 1 and Fig. 2, highly preferred embodiment of the present invention, a kind of networking furnace melting management system based on PLC System, including HMI device 1, PLC 2, remote IO station 3, molten iron temperature measuring equipment 4, big screen display device 5, remote control panel 6th, furnace melting control panel 7, Ethernet switch 8 and client's communication switcher 9.
Molten iron temperature measuring equipment 4, big screen display device 5 and furnace melting control panel 7 are each configured with ethernet module;HMI Equipment 1 carries out network connection by Ethernet switch 8 and PLC 2;Remote IO station 3 by Ethernet switch 8 with PLC 2 carries out network connection;Molten iron temperature measuring equipment 4 carries out network company by Ethernet switch 8 and PLC 2 Connect;Big screen display device 5 carries out network connection by Ethernet switch 8 and PLC 2;Remote control panel 6 by with Too network switch 8 carries out network connection with PLC 2;Furnace melting control panel 7 is controlled by Ethernet switch 8 and PLC Device 2 carries out network connection;Client's communication switcher 9 is connected with Ethernet switch 8;PLC 2 passes through client's communications exchange Machine 9 and the MES system of client carry out data interaction, reach the systematic unity management of the even full factory of whole production line.
A kind of networking furnace melting management system based on PLC of the present invention, during work:
(1) HMI device 1, the parameter for setting furnace equipment, the parameter of furnace equipment include the power of electric furnace, electric current, The information and melting material for the furnace lining material that appearance pressure, furnace pressure, GLD and frequency information, the specification of electric furnace and electric furnace are used The information of material, according to the difference of the parameter of furnace equipment, furnace melting management system calculates molten iron discharging using different models Temperature;Set to calculate in different parameters, system and can use different models, more accurate model calculates the temperature of molten iron discharging Also can be more accurate;
(2) PLC 2, as the whole core for melting management system, are responsible for the communication with other equipment in system, And whole management system data management and the function such as calculate;PLC 2 respectively with HMI device 1, remote IO station 3, iron Water temperature measuring equipment 4, big screen display device 5, remote control panel 6, furnace melting control panel 7 enter row information by network and exchanged, The various information being collected into are shown in furnace melting management system, and is recorded and is alarmed according to actual production situation, together When send commands to furnace melting control panel 7 in real time according to the various information and the demand of client that are collected into, to furnace melting Process is controlled;
(3) remote IO station 3, the water route temperature information for gathering electric furnace weight information, electric furnace positional information, cooling system And flow information, and by network by the various information transfers collected to PLC 2, remote IO station 3 is additionally operable to output electricity The buzzing alarm of stove failure, reminds operating personnel;Remote IO station 3 gathers the water route temperature of cooling system by temperature collect module 12 Spend information;
(4) molten iron temperature measuring equipment 4, is transferred to PLC 2 by the molten iron temperature detected in real time, to furnace melting pipe Molten iron temperature in reason system is modified;
(5) big screen display device 5, the power of display fusing in real time, body of heater weight and molten iron temperature, for pointing out operator Member's electric furnace information;
(6) furnace melting control panel 7 carries out data interaction with PLC 2 by network, and furnace melting control panel 7 connects The order from PLC 2 is received, furnace melting process is controlled.
Furnace melting management system also includes fusing policer operation room 10, VIP power cabinets 11 and buzzer siren, each equipment Arrangement typically by it is following carry out:PLC 2, Ethernet switch 8 and client's communication switcher 9 are arranged on fusing and monitored In operating room 10;Molten iron temperature measuring equipment 4 is configured beside electric furnace, is easy to measure the position of molten iron;Big screen display device 5 is arranged on The position that operating personnel easily observe, for pointing out operating personnel electric furnace information;Furnace melting control panel 7 is arranged on VIP power cabinets In 11;Remote IO station 3 is arranged on below electric furnace, is easy to unwrapping wire and wiring, and the protection to casing;Remote control panel 6 according to Installed according to customer demand;Buzzer siren is arranged on the roof of in fusing policer operation room or fusing policer operation room;
When managing multiple electric furnaces using the furnace melting management system of the present invention, each electric furnace is each equipped with remote IO station 3rd, furnace melting control panel 7 and molten iron temperature measuring equipment 4.
The present invention the networking furnace melting management system based on PLC, when in use, unified distribution IP address of equipment with And the parameter such as port numbers, after distributing IP address and port numbers, all devices are included PLC 2, mixed-media network modules mixed-media, Remote IO station 3, molten iron temperature measuring equipment 4, big screen display device 5, furnace melting control panel 7, HMI device 1, remote control panel 6 Deng the setting for carrying out IP address and port numbers, set up after IP address and port numbers, equipment is completed in PLC 2 Communication work.Ensure all devices communication after normal, it is necessary to set the information parameter of equipment.According to the specific of customer equipment Parameter is configured in HMI device 1, such as the power of electric furnace, electric current, appearance pressure, furnace pressure, GLD and frequency information, is also had The specification of electric furnace is purchased, the information of the furnace lining material used, information of molten materials etc..Different parameters, system are set Middle calculating can use different models, more accurate model, and the temperature for calculating molten iron discharging also can be more accurate.Furnace melting management system After system all configuration completions, operating personnel just can normally use, and electric furnace can normally be melted by the management system Change, furnace lining is sintered automatically, the operation such as cold start-up and kilowatt hour melting.
Normal smelting can pass through slider bar using automatically and manually pattern, the control of manual mode watt level by operative employee It is controlled, automatic mode can carry out automatically controlling for power according to the weight and current temperature of the iron block in burner hearth, Molten iron temperature sampling is carried out when reaching sample temperature and having buzzing prompting operative employee, and temperature is corrected, the coolant-temperature gage that taps a blast furnace is to also Buzzing is alarmed, and points out operating personnel's molten iron discharging.A kind of function of automatic melting is reached.
Furnace lining sinters function automatically, is that operating personnel are melting the sintering of management system according to the sintering curre of furnace lining material Interface sets corresponding pre-programmed curve, then only needs to click and starts, and the fusing management system can carry out furnace lining automatically Sintering, it is convenient and safe.
In summary, the networking furnace melting management system of the invention based on PLC, can pass through the management system pair Electric furnace carry out normal melt, furnace lining sinter automatically, the operation such as cold start-up and kilowatt hour melting, improve the operating mode bar of industrial furnace Part, equipment connection and reasonable arrangement is connected using the networking of ether net mode, simplifies wiring, and ethernet communication is more stablized Reliably.
Those of ordinary skill in the art it should be appreciated that the embodiment of the above be intended merely to explanation the present invention, And be not used as limitation of the invention, as long as in the spirit of the present invention, the change to embodiment described above Change, modification will all fall in the range of claims of the present invention.

Claims (5)

1. a kind of networking furnace melting management system based on PLC, it is characterised in that including HMI device, PLC, remote Journey IO stations, molten iron temperature measuring equipment, big screen display device, remote control panel, furnace melting control panel, Ethernet switch and visitor Family communication switcher, wherein:
The molten iron temperature measuring equipment, big screen display device and furnace melting control panel are each configured with ethernet module;
The HMI device carries out network connection by the Ethernet switch and the PLC;
The remote IO station carries out network connection by the Ethernet switch and the PLC;
The molten iron temperature measuring equipment carries out network connection by the Ethernet switch and the PLC;
The big screen display device carries out network connection by the Ethernet switch and the PLC;
The remote control panel carries out network connection by the Ethernet switch and the PLC;
The furnace melting control panel carries out network connection by the Ethernet switch and the PLC;
Client's communication switcher is connected with the Ethernet switch;
The PLC carries out data interaction by the MES system of client's communication switcher and client.
2. a kind of networking furnace melting management system based on PLC according to claim 1, it is characterised in that:
The HMI device, the parameter for setting furnace equipment, the parameter of the furnace equipment include the power of electric furnace, electric current, The information and melting material for the furnace lining material that appearance pressure, furnace pressure, GLD and frequency information, the specification of electric furnace and electric furnace are used The information of material, according to the difference of the parameter of the furnace equipment, the furnace melting management system is calculated using different models The temperature of molten iron discharging;
The PLC, respectively with the HMI device, remote IO station, molten iron temperature measuring equipment, big screen display device, long-range control Panel processed, furnace melting control panel enter row information by network and exchanged, by the various information being collected into the furnace melting pipe Reason system is shown, and is recorded and alarmed according to actual production situation, while according to the various information being collected into and client Demand send commands to the furnace melting control panel in real time, furnace melting process is controlled;
The remote IO station, water route temperature information and stream for gathering electric furnace weight information, electric furnace positional information, cooling system Information is measured, and by network by the various information transfers collected to the PLC, the remote IO station is additionally operable to output The buzzing alarm of electric furnace failure, reminds operating personnel;
The molten iron temperature measuring equipment, is transferred to the PLC by the molten iron temperature detected in real time, and furnace melting is managed Molten iron temperature in system is modified;
The big screen display device, the power of display fusing in real time, body of heater weight and molten iron temperature, for pointing out operating personnel electricity Stove information;
The furnace melting control panel carries out data interaction, the furnace melting control panel with the PLC by network The order from the PLC is received, furnace melting process is controlled.
3. a kind of networking furnace melting management system based on PLC according to claim 1, it is characterised in that described Furnace melting management system also includes fusing policer operation room, VIP power cabinets and buzzer siren, wherein:
The PLC, Ethernet switch and client's communication switcher are arranged in the fusing policer operation room;
The molten iron temperature measuring equipment configuration is beside electric furnace;
The big screen display device is arranged on the position that operating personnel easily observe;
The furnace melting control panel is arranged in the VIP power cabinets;
The remote IO station is arranged on below electric furnace;
The remote control panel is installed according to customer demand;
The buzzer siren is arranged on the roof of in fusing policer operation room or fusing policer operation room.
4. a kind of networking furnace melting management system based on PLC according to claim 3, it is characterised in that described When furnace melting management system is used to manage multiple electric furnaces, each electric furnace is each equipped with the remote IO station, furnace melting control Plate and molten iron temperature measuring equipment.
5. a kind of networking furnace melting management system based on PLC according to claim 3, it is characterised in that described Remote IO station gathers the water route temperature information of cooling system by temperature collect module.
CN201710310837.XA 2017-05-05 2017-05-05 A kind of networking furnace melting management system based on PLC Active CN107164593B (en)

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Application Number Priority Date Filing Date Title
CN201710310837.XA CN107164593B (en) 2017-05-05 2017-05-05 A kind of networking furnace melting management system based on PLC

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Application Number Priority Date Filing Date Title
CN201710310837.XA CN107164593B (en) 2017-05-05 2017-05-05 A kind of networking furnace melting management system based on PLC

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CN107164593B CN107164593B (en) 2019-03-08

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108981387A (en) * 2018-06-06 2018-12-11 无锡应达工业有限公司 A kind of intelligence medium-frequency induction furnace melting management system
CN110425876A (en) * 2019-08-09 2019-11-08 美利林科技有限公司 A kind of middle frequency furnace operational monitoring platform
CN113667787A (en) * 2021-08-31 2021-11-19 烟台盛利达工程技术有限公司 Electric furnace operation combined robot system and operation method

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CN101782321A (en) * 2010-01-27 2010-07-21 上海金自天正信息技术有限公司 Automatic regulating device of DC electric arc furnace electrode and control method thereof
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CN203720635U (en) * 2014-02-24 2014-07-16 山东煤机装备集团有限公司 Vertical automatic filter press control system
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108981387A (en) * 2018-06-06 2018-12-11 无锡应达工业有限公司 A kind of intelligence medium-frequency induction furnace melting management system
CN110425876A (en) * 2019-08-09 2019-11-08 美利林科技有限公司 A kind of middle frequency furnace operational monitoring platform
CN113667787A (en) * 2021-08-31 2021-11-19 烟台盛利达工程技术有限公司 Electric furnace operation combined robot system and operation method

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