CN107160087A - A kind of method that the weldering of module steel frame group is carried out using rotating device - Google Patents

A kind of method that the weldering of module steel frame group is carried out using rotating device Download PDF

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Publication number
CN107160087A
CN107160087A CN201710347976.XA CN201710347976A CN107160087A CN 107160087 A CN107160087 A CN 107160087A CN 201710347976 A CN201710347976 A CN 201710347976A CN 107160087 A CN107160087 A CN 107160087A
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CN
China
Prior art keywords
steel frame
module
weldering
rotating device
group
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710347976.XA
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Chinese (zh)
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CN107160087B (en
Inventor
李显峰
林会明
张健
高春生
王延臣
高振旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MCC Tiangong Group Corp Ltd
MCC Tiangong Tianjin Equipment Manufacturing Co Ltd
Original Assignee
MCC Tiangong Group Corp Ltd
MCC Tiangong Tianjin Equipment Manufacturing Co Ltd
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Priority to CN201710347976.XA priority Critical patent/CN107160087B/en
Publication of CN107160087A publication Critical patent/CN107160087A/en
Application granted granted Critical
Publication of CN107160087B publication Critical patent/CN107160087B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps

Abstract

A kind of method that the weldering of module steel frame group is carried out using rotating device, is comprised the following steps:1. two sets of rotating devices are respectively placed in the corresponding two ends of module steel frame length direction;The rotating device is by lateral support frame part, electric roller frame part and is fixedly connected with abutment portion and constitutes;2. the lifting of module steel frame is connected on rotating device, and the module corner fittings at rotating device and module steel frame two ends is attached fixation;3. after the completion of module beam-to-column connection, active roller is driven to be rotated together with round roller track and module steel frame by motor and driving member, by module steel frame in diverse location implementation group weldering after a group component for weldering rotates to operative position;4. after the completion of component all organizes weldering, the module steel frame that group is soldered is separated with rotating device, the weldering of module steel frame group is completed.Operating process of the present invention is simple, efficiency is welded with higher group, various operational risks are reduced, it is ensured that group weldering quality.

Description

A kind of method that the weldering of module steel frame group is carried out using rotating device
Technical field:
The invention belongs to steel structure modularization technical field of buildings, it is related to one kind and utilizes rotating device to carry out module steel frame The method of group weldering.
Background technology:
Steel structure modularization building is a kind of highly integrated assembled architecture, supporting generally by steel structure frame and with it Three plate body systems add decorations to constitute.Wherein steel structure frame is generally the box type that the weldering of the component groups such as square steel, H profile steel is constituted Space structure, is welded using manual electric arc welding mode group generally on factory lines and made, but due to the characteristic of its space structure, Group weldering needs to aid in scaffold, split heads or group weldering platform etc. as shown in Figure 1 along with component upset could complete different portions often Position weld seam welding (high position can be welded using the device high-rise working such as scaffold and platform, lower position by workman's standing ground group, Weld after upper side weld seam, downside weld seam is switched to upper side by flip component to be continued to weld, to ensure downhand welding operation).
Existing apparatus technology has the disadvantage that:
1st, group weldering efficiency is low:Auxiliary is needed to set up and movable Scaffold or operating platform during group weldering, in addition it is also necessary to coordinate and carry out Steel frame lifting upset;
2nd, security is low:Ascend a height operation and lifting upset are needed, increase is dangerous;
3rd, quality is difficult to ensure:High-rise working inconvenience control, multi-faceted welding quality it is difficult to ensure that;
4th, economy is low:Because inefficiency and quality inconvenience control cause added cost;
5th, workman's operating environment is poor, climbs low.
The content of the invention:
It is an object of the invention to provide a kind of method that the weldering of module steel frame group is carried out using rotating device, existing skill is solved Need to set up present in art and movable Scaffold and platform, the group weldering efficiency for needing steel frame lifting upset etc. to bring is low, behaviour Make the problems such as potential safety hazard is big, group weldering quality control is difficult, cost is high.
As above conceive, the technical scheme is that:A kind of method that the weldering of module steel frame group is carried out using rotating device, It is characterized in that:Comprise the following steps:
1. two sets of rotating devices are respectively placed in the corresponding two ends of module steel frame length direction;The rotating device is by lateral Supporting frame part, electric roller frame part and be fixedly connected abutment portion composition;
The electric roller frame part includes motor and driving member, active roller fixed frame, active roller, active Formula roller supporting support body and scroll wheel positions adjusting screw, connecting bolt is by active roller supporting support body and lateral support frame part The plate that is connected be connected, active roller supporting support body two ends are symmetrically installed two active roller fixed frames and master Dynamic formula roller, motor and driving member are connected with active roller, are arranged on the scroll wheel positions regulation between the active roller in two ends Leading screw adjusts the distance of the active roller in two ends;
The abutment portion that is fixedly connected includes round roller track and connection framework, round roller track and connection framework Affixed, round roller track is placed on the active roller of electric roller frame part;
The lateral support frame part is made up of two sets of support meanss connections, often covers support meanss including vertically disposed Support, the base being connected with support level, the support bar being connected between passive type roller and base, passive type roller is in support Rolling support is in round roller track two sides in the presence of bar, and rack surface is provided with the plate that is connected, two sets of support meanss Support between connect;
2. the lifting of module steel frame is connected on rotating device, and by the module at rotating device and module steel frame two ends Corner fittings is attached fixation;
3. after the completion of module beam-to-column connection, active roller is driven together with round roller track by motor and driving member With module steel frame rotation, by module steel frame diverse location after group weldering a component rotate to operative position after implementation group Weldering;Meanwhile, passive type roller rolling support under the effect of its support bar, in roller track side, forms overturn-preventing construction;
4. after the completion of component all organizes weldering, the module steel frame that group is soldered is separated with rotating device, module steel is completed Frame set is welded.
The top of above-mentioned round roller track and the crossbeam of bottom and connection framework are affixed by fixed square steel.
The left and right ends of above-mentioned round roller track are affixed by the longeron of arc plate and connection framework.
The joining of above-mentioned round roller track and the crossbeam of connection framework installs " L " shape plate.
It is connected with set square, set square equipped with fastening bolt and matches somebody with somebody with it between the crossbeam and longeron of above-mentioned connection framework The Long Circle clamp nut of set.
Connected between the support of above-mentioned two sets of support meanss by channel-section steel bearing diagonal.
Diagonal brace is connected between the crossbeam and longeron of above-mentioned connection framework.
2. middle rotating device and the module corner fittings at module steel frame two ends are attached fixed concrete operations to above-mentioned steps It is:The Long Circle clamp nut supporting with fastening bolt is vertically penetrated in the vertical hole of module corner fittings first, length is afterwards turned over Circular clamp nut is to be stuck in the madial wall of module corner fittings after transverse direction, and mesh is fastenedly connected finally by tightening fastening bolt and reaching 's.
The present invention has the advantage that and good effect:
1st, the present invention carries out steel member after module steel frame to be rotated to the convenient location of operative using rotating device Group weldering, operating process is simple, efficiency is welded with higher group, various operational risks are reduced, it is ensured that group weldering quality.
2nd, the electric roller frame part of rotating device of the present invention and be fixedly connected abutment portion drive module steel frame surround Shaft core position rotates, it would be desirable to which the component of group weldering operation turns to workman and is easy to job position, i.e. workman only need to be in ground location Flat operation can complete the weldering of counterpart member group, eliminate original personnel and asked with the member position series that low operation brings of climbing Topic.
3rd, the danger of toppling when module steel frame rotates has been evaded in the lateral support frame part of rotating device of the present invention.
4th, round roller track is placed in constitute on the active roller of electric roller frame part and revolved by rotating device of the present invention Turn connection, during work, only connection framework need to be passed through fastening bolt and Long Circle clamp nut and the mould at module steel frame two ends Block corner fittings fix, therefore can realize module steel frame it is steady, safely rotate, with meet component groups weldering diverse location need Ask.
Brief description of the drawings:
Fig. 1 is schematic diagram of the existing module steel frame using the carry out group weldering such as platform, scaffold;
Fig. 2 is the structural representation of the present invention;
Fig. 3 is Fig. 2 right view;
Fig. 4 is the structural representation of lateral support frame part;
Fig. 5 is Fig. 4 right view;
Fig. 6 is the structural representation that electric roller frame is partly installed in lateral support frame part;
Fig. 7 is Fig. 6 right view;
Fig. 8 is the structural representation for being fixedly connected with bearing;
Fig. 9 is Fig. 8 right view;
Figure 10 is the structural representation for being fixedly connected with abutment portion on electric roller frame;
Figure 11 is Figure 10 right view;
Figure 12 is that module steel frame is lifted to the schematic diagram for being connected to rotating device;
Figure 13 is Figure 12 right view;
Figure 14 is the schematic diagram that Long Circle clamp nut vertically penetrates module corner fittings;
Figure 15 is to overturn Long Circle clamp nut to be stuck in the schematic diagram of module corner fittings madial wall after transverse direction.
In figure:1-module steel frame;2-scaffold, split heads or group weldering platform;3-upper side weld seam is welded;4-need The downside weld seam welded after steel frame upset;5-I-shaped steel base;6-passive type roller;7-rectangular steel pipe support bar; 8-be connected plate;9-connecting bolt;10-H profile steel support;11-channel-section steel bearing diagonal;12-fixator pins;13-connection Otic placode;14-fix square steel;15-round roller track;Horizontal, the longitudinal square steel beam of 16-1-connection framework;16-2-square steel is oblique Support;17-L-type plate;18-set square;19-fastening bolt;20-circle cushion block;21-Long Circle clamp nut;22-circular arc Plate;23-motor and driving member;24-active roller fixed frame;25-active roller;26-active roller supporting Support body;27-scroll wheel positions adjusting screw;28-leading screw rotates handwheel;29- module steel frame corner fittings.
Embodiment:
A kind of method that the weldering of module steel frame group is carried out using rotating device, is comprised the following steps:
1st, rotating device is made:As shown in Figure 2,3:The rotating device is by lateral support frame part, electric roller frame part And it is fixedly connected with abutment portion composition.
1. as shown in Figure 4,5:Lateral support frame part is made up of two sets of support meanss, and often covering support meanss is included vertically The H profile steel support 10 of setting, the I-shaped steel base 5 being connected with H profile steel support level, in passive type roller 6 and I-shaped steel base 5 Between be connected with rectangular steel pipe support bar 7, and the support bar is solid by fixator pins 12 and I-shaped steel base and passive type roller Connect, the rolling support in the presence of rectangular steel pipe support bar 7 of passive type roller 6, in the two sides of round roller track 15, is prevented Sideways when steel frame rotates.H profile steel rack surface is provided with the plate 8 that is connected, the H profile steel supports of two sets of support meanss it Between connected by channel-section steel bearing diagonal 11.
When making lateral support frame part it is noted that size L and round roller track 15 are matched, it is noted that warranty element Fixator pins 12 are connected firmly, noted the level of I-shaped steel base 5 and the bottom of H profile steel support 10 and both sides passive type roller 6 It is highly consistent.
2. as shown in Figure 6,7:Electric roller frame part include motor and driving member 23, active roller fixed frame 24, Active roller 25, active roller supporting support body 26 and scroll wheel positions adjusting screw 27, connecting bolt 9 is by active roller branch Support body 26 and the plate 8 that is connected of lateral support frame part are connected, and active roller supporting support body two ends are symmetrically installed Two active roller fixed frames 24 and active roller 25, motor and driving member 23 are connected with active roller 25, passed through It is active to adjust two ends that the scroll wheel positions adjusting screw 27 and leading screw being arranged between the active roller in two ends rotate the first run 28 The distance of roller is to adapt to the module steel frame of different dimensions;
Electric roller frame part is lifted on lateral support frame part, i.e., the active company of being positioned over of roller supporting support body 26 Connect in fixed plate 8 and to be connected by connecting bolt 9, it should be noted that two active level heights of roller 25 of adjustment are consistent.
3. as shown in Figure 8,9:Being fixedly connected with abutment portion includes round roller track 15, the top of the round roller track Horizontal square steel beam 16-1 with bottom and connection framework is by fixing affixed square steel 14, left and right ends and the longitudinal direction side of connection framework Girder steel 16-1 is affixed by arc plate 22, and round roller track 15 is placed on the active roller 25 of electric roller frame part and constituted Rotatable connection.
The joining of above-mentioned round roller track and the horizontal square steel beam of connection framework installs " L " shape plate 17.
Set square 18, the transverse direction of connection framework are connected between the horizontal square steel beam of above-mentioned connection framework and longitudinal square steel beam Connection square steel diagonal brace 16-2 between square steel beam and longitudinal square steel beam.Equipped with fastening bolt 19, circular cushion block 20 and length on set square Circular clamp nut 21.
When making rotating device it is noted that between regulation passive type roller 6, round roller track 15, active roller 25 Contact linking situation, the regulation of handwheel 28 scroll wheel positions adjusting screw 27 is rotated as necessary by leading screw, to adjust active rolling Distance between wheel 25, and then reach the purpose for realizing that roller is in close contact with track.
2nd, two sets of rotating devices are respectively placed in the corresponding two ends of module steel frame length direction, and module steel frame is hung Load is connected on rotating device, will be fixedly connected with abutment portion and round roller track 15 is placed in into 5 active rollings by lifting On wheel 25, meanwhile, passive type roller 6 is supported in the integral-rotation dress that the both sides of round roller track 15 form the weldering of module steel frame group Put.As shown in figures 10-13:
Only connection framework need to be passed through fastening bolt 19, circular cushion block 20 and Long Circle clamp nut 21 and module during work The module corner fittings 29 at steel frame two ends carries out bolt and is fastenedly connected.During concrete operations, first as Figure 14 left figures will and be fastened The supporting Long Circle clamp nut 21 of bolt 19 is vertically penetrated in the vertical hole of module corner fittings 29, then as Figure 15 right figures overturn length Circular clamp nut 21 reaches that fastening connects to be stuck in the madial wall of module corner fittings 29 after transverse direction finally by fastening bolt 19 is tightened Connect purpose.
4th, after the completion of module beam-to-column connection, crawl synchronous motor and driving member 23 drive the examination rotation of module steel frame, inspection Confiscate it is problematic after, opened according to motor --- component is rotated in place --- motor closing --- group weldering implement order it is complete one by one Into the weldering of all component groups.
5th, after the completion of component all organizes weldering, hanging --- fastening bolt 19 is unclamped --- in advance according to module steel frame, Long Circle is tight Gu the upset abjection of nut 21 --- the order that module steel frame is hung separates the module steel frame that group is soldered with rotating device, Complete the weldering of module steel frame group.
The present invention is that the optimum position rotation group weldering of each component of module steel frame is realized using rotating device, so as to reach Efficiency is improved, improves workman's operating environment, ensure quality and reduces the purpose of operational risk.Its feature shows as rotating device Synchronous motor and driving member 23 drive the at the uniform velocity rotation of module steel frame 1 (1-1,1-2), treat that a group weldering component rotates to suitable workman After operating position implementation group weldering operation, after the completion of continue rotating frame to newly treat that group welding position is operated, circulated according to this Group into whole all components of module steel frame welds flat Job Operations.

Claims (8)

1. a kind of method that the weldering of module steel frame group is carried out using rotating device, it is characterised in that:Comprise the following steps:
1. two sets of rotating devices are respectively placed in the corresponding two ends of module steel frame length direction;The rotating device is by lateral support Frame part, electric roller frame part and be fixedly connected abutment portion composition;
The electric roller frame part includes motor and driving member, active roller fixed frame, active roller, active rolling Wheeling supporting frame body and scroll wheel positions adjusting screw, connecting bolt is by the company of active roller supporting support body and lateral support frame part Connect fixed plate to be connected, active roller supporting support body two ends are symmetrically installed two active roller fixed frames and active Roller, motor and driving member are connected with active roller, are arranged on the scroll wheel positions adjusting screw between the active roller in two ends To adjust the distance of the active roller in two ends;
The abutment portion that is fixedly connected includes round roller track and connection framework, and round roller track is consolidated with connection framework Connect, round roller track is placed on the active roller of electric roller frame part;
The lateral support frame part is made up of two sets of support meanss connections, and often covering support meanss includes vertically disposed branch Frame, the base being connected with support level, the support bar being connected between passive type roller and base, passive type roller is in support bar In the presence of rolling support in round roller track two sides, rack surface is provided with the plate that is connected, two sets of support meanss Connected between support;
2. the lifting of module steel frame is connected on rotating device, and by the module corner fittings at rotating device and module steel frame two ends It is attached fixation;
3. after the completion of module beam-to-column connection, active roller is driven together with round roller track and mould by motor and driving member Block steel frame rotates, by module steel frame in diverse location implementation group weldering after a group component for weldering rotates to operative position; Meanwhile, passive type roller rolling support under the effect of its support bar, in roller track side, forms overturn-preventing construction;
4. after the completion of component all organizes weldering, the module steel frame that group is soldered is separated with rotating device, module steel frame is completed Group weldering.
2. a kind of method that the weldering of module steel frame group is carried out using rotating device according to claim 1, it is characterised in that: The top of above-mentioned round roller track and the crossbeam of bottom and connection framework are affixed by fixed square steel.
3. a kind of method that the weldering of module steel frame group is carried out using rotating device according to claim 1, it is characterised in that: The left and right ends of above-mentioned round roller track are affixed by the longeron of arc plate and connection framework.
4. a kind of method that the weldering of module steel frame group is carried out using rotating device according to claim 1, it is characterised in that: The joining of above-mentioned round roller track and the crossbeam of connection framework installs " L " shape plate.
5. a kind of method that the weldering of module steel frame group is carried out using rotating device according to claim 1, it is characterised in that: It is connected between the crossbeam and longeron of above-mentioned connection framework on set square, set square equipped with fastening bolt and supporting with it oval Shape clamp nut.
6. a kind of method that the weldering of module steel frame group is carried out using rotating device according to claim 1, it is characterised in that: Connected between the support of above-mentioned two sets of support meanss by channel-section steel bearing diagonal.
7. a kind of method that the weldering of module steel frame group is carried out using rotating device according to claim 1, it is characterised in that: Diagonal brace is connected between the crossbeam and longeron of above-mentioned connection framework.
8. a kind of method that the weldering of module steel frame group is carried out using rotating device according to claim 1, it is characterised in that: 2. middle rotating device and the module corner fittings at module steel frame two ends are attached fixed concrete operations and are above-mentioned steps:First will Supporting Long Circle clamp nut is vertically penetrated in the vertical hole of module corner fittings with fastening bolt, afterwards turns over Long Circle fastening spiral shell Mother is to be stuck in the madial wall of module corner fittings after transverse direction, and purpose is fastenedly connected finally by tightening fastening bolt and reaching.
CN201710347976.XA 2017-05-17 2017-05-17 A method of module steel frame group, which is carried out, using rotating device welds Active CN107160087B (en)

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CN201710347976.XA CN107160087B (en) 2017-05-17 2017-05-17 A method of module steel frame group, which is carried out, using rotating device welds

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CN201710347976.XA CN107160087B (en) 2017-05-17 2017-05-17 A method of module steel frame group, which is carried out, using rotating device welds

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61283496A (en) * 1985-06-10 1986-12-13 Morita Tokushu Kiko Kk Device for assembling front load box of dust collecting car
EP1331059A2 (en) * 2002-01-24 2003-07-30 Hans Funk GmbH Stahl-und Metallbau Fastening device for containers
CN101700609A (en) * 2009-11-13 2010-05-05 天津振汉机械装备有限公司 Rotator for welding box-shaped structural member
CN203171189U (en) * 2013-04-16 2013-09-04 南车眉山车辆有限公司 Annular turnover device used on chassis of freight car
CN203679635U (en) * 2014-01-25 2014-07-02 西玛(常州)通用设备有限公司 Cylinder workpiece longitudinal seam splicing device
CN203779058U (en) * 2014-03-31 2014-08-20 新疆石油工程建设有限责任公司 Integrally controlled sunk structure welding roller frame device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61283496A (en) * 1985-06-10 1986-12-13 Morita Tokushu Kiko Kk Device for assembling front load box of dust collecting car
EP1331059A2 (en) * 2002-01-24 2003-07-30 Hans Funk GmbH Stahl-und Metallbau Fastening device for containers
CN101700609A (en) * 2009-11-13 2010-05-05 天津振汉机械装备有限公司 Rotator for welding box-shaped structural member
CN203171189U (en) * 2013-04-16 2013-09-04 南车眉山车辆有限公司 Annular turnover device used on chassis of freight car
CN203679635U (en) * 2014-01-25 2014-07-02 西玛(常州)通用设备有限公司 Cylinder workpiece longitudinal seam splicing device
CN203779058U (en) * 2014-03-31 2014-08-20 新疆石油工程建设有限责任公司 Integrally controlled sunk structure welding roller frame device

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