CN107152496B - One kind exempting from lubricating chain roller - Google Patents

One kind exempting from lubricating chain roller Download PDF

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Publication number
CN107152496B
CN107152496B CN201710349687.3A CN201710349687A CN107152496B CN 107152496 B CN107152496 B CN 107152496B CN 201710349687 A CN201710349687 A CN 201710349687A CN 107152496 B CN107152496 B CN 107152496B
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China
Prior art keywords
graphite
copper
wall
roller
ring
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CN201710349687.3A
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CN107152496A (en
Inventor
傅近江
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Hangzhou Xiaoshan Bandung Chain Manufacturing Co., Ltd.
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HANGZHOU XIAOSHAN WANLONG MACHINE CO Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G13/00Chains
    • F16G13/02Driving-chains

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Lubricants (AREA)

Abstract

The present invention relates to one kind to exempt from lubricating chain roller, solves existing roller and reduces by way of adding industrial lubricant the frictional resistance of roller, reduce the abrasion of roller, it be easy to cause lubricating oil to overflow and pollutes the defect of roller and periphery article, including steel housing and embedded in the copper inner sleeve of outer casing inner wall, the graphite mounting portion of connection copper inner sleeve inner wall is provided in copper inner sleeve, and graphite is embedded in graphite mounting portion, graphite has the lubricated surface that matches with copper content inner surface, Jin Xiyou food-grade oil under stress inside graphite.Jin Xiyou food-grade oil under stress inside graphite, can guarantee has enough lubricities between roller and sleeve, reduce rollers wear, improves roller and rotates happy property, it is also avoided that the article of lubricating oil exudation pollution roller and periphery simultaneously, exempts from lubrication system to be formed.

Description

One kind exempting from lubricating chain roller
Technical field
The present invention relates to a kind of chain roller, especially one kind to exempt from lubricating chain roller.
Background technique
Chain conveyer is that the movement of the drive sprocket with special tooth profile and power are transmitted to special tooth by chain A kind of kind of drive of the driven sprocket of shape.Chain conveyer has many advantages, and compared with V belt translation, nonelastic sliding and skidding are existing As average ratios are accurate, reliable operation, high-efficient;Transmitting power is big, and overload capacity is strong, the transmission size under identical operating condition It is small;Required tensile force is small, and the pressure acted on axis is small;Can in high temperature, humidity, more dirt, have pollution etc. and work in adverse circumstances.
But chaindriven disadvantage is also obvious, and especially transmission stability is poor, and the precision of transmission is low, and it is at high cost, easily Abrasion easily extends, and when operating can generate additional dynamic load, vibration, impact and noise.Therefore chain at work, needs The position addition that roller and sleeve produce relative rotation is lubricated, reduces abrasion, reduces noise, while can also extend using the longevity Life.
Currently, the lubrication of chain roller addition is mostly lubricating oil, the lubricating oil and mostly industrial lubricant, meanwhile, roller Entire roller can be polluted so that lubricating oil is easy to overflow outside roller due to the defect of sealing after addition lubricating oil, it is also possible to Other articles, especially foodstuff industry can be polluted, industrial lubricant is easy contaminated food products, influence the quality of food, and in order to Guarantee that roller continues to keep the state of lubrication, also lubricating oil irregularly is added to roller, influence the continuity of entire operation.
Therefore a kind of structure that roller is new is needed, lubrication and pollution roller and ambient can be played the role of Product will not influence the continuity of entire operation without periodically lubricating oil is added to roller.
Summary of the invention
The present invention solves existing roller and reduces by way of adding industrial lubricant the frictional resistance of roller, subtracts The abrasion of few roller, be easy to cause lubricating oil to overflow and pollutes the defect of roller and periphery article, provide one kind and exempt from lubricating chain Roller is arranged the copper sheathing of the graphite with lubrication in the inner wall of roller, and graphite is immersed in food-grade oil under stress, Both can guarantee has enough lubricities between roller and sleeve, reduce rollers wear, improves roller and rotates happy property, simultaneously also It is avoided that the article of lubricating oil exudation pollution roller and periphery.
This invention also solves lubricating oil after existing rollers wear to be not easy to keep here, and the defect of lubricant effect decline mentions Exempt from lubricating chain roller for one kind, a copper sheathing is arranged in the inner wall of roller, and copper sheathing is internally provided with graphite, and graphite has and copper sheathing The lubricant housings that inner surface matches, immerses graphite for food-grade oil under stress, does not have to add lubricating oil to roller again, even if Roller is worn, and lubrication can be played by also playing the role of enough graphite, enhances the effect of lubrication.
The technical solution adopted by the present invention to solve the technical problems is: one kind exempting from lubricating chain roller, including outside steel Set and copper inner sleeve embedded in outer casing inner wall, are provided with the graphite mounting portion of connection copper inner sleeve inner wall in copper inner sleeve, and Graphite is embedded in graphite mounting portion, graphite has the lubricated surface to match with copper content inner surface, pressing inside graphite Power Xia Jinxiyou food-grade oil.The gear teeth of steel housing intensity with higher and wearability, steel housing and sprocket wheel cooperate, copper Matter inner sleeve material is more soft, good toughness, is formed and is rotatablely connected with sleeve after the embedded graphite in inside, graphite can play lubricating action, stone Black internal Jin Xiyou food-grade oil under stress, can guarantee has enough lubricities between roller and sleeve, reduce roller mill Damage improves roller and rotates happy property, while being also avoided that the article of lubricating oil exudation pollution roller and periphery, exempts to moisten to be formed Slipped Clove Hitch structure, without adding lubricating oil to roller, the effect continuity of lubrication is long, while lubricating sealing requirements without consideration, The requirement on machining accuracy of roller is also reduced, food-grade oil indicates that poison can will not be caused to human body with the oils of entrance, this oil Evil effect, the chain of such the application can be used in food processing, also can be used in tobacco processing.
Preferably, copper inner sleeve includes the copper wall of multiple rings and the adjacent ring of connection side by side, ring is rounded, ring Circle is internally provided with open slot, and for the notch of open slot towards the center of ring, open slot has been embedded in cyclic annular graphite, copper wall Inner wall and ring inner wall flush, cyclic annular graphite is exposed to copper wall inner surface and concordant with table in copper wall.The outer wall of ring It fits with the inner wall of steel housing and is used to support copper inner sleeve, copper wall connects ring, and the open slot in ring is used for holding ring Shape graphite, cyclic annular graphite are in contact with sleeve, play lubricating action.
Preferably, being also connected with linking arm between adjacent ring, linking arm is connected with the appearance of copper wall, the height of linking arm Degree is less than the radial thickness of ring, and linking arm is arranged in axial, connects multiple linking arms at equal intervals between adjacent ring.Linking arm Adjacent ring is connected, the axial bonding strength of copper inner sleeve is improved, copper wall is avoided to deform.
Preferably, copper wall is arranged radially the graphite pores of perforation copper wall, graphite is embedded into graphite in the form of graphite rod In hole.The graphite pores of copper wall radial direction are internally embedded graphite rod, so that the position Tong Bi also has greasing substance.
Preferably, graphite pores are tapered, graphite rod is tapered, graphite pores towards copper inner sleeve center one end be path End.Graphite rod is tapered, and in this way with the abrasion of copper wall, area accounting variation of the graphite in Tong Bichu is small, guarantees the effect of lubrication Fruit.
Preferably, between the adjacent ring of copper inner sleeve, forming ring cavity outside copper wall, graphite block has been caught in ring cavity.Ring Intracavitary graphite block is as spare lubricator, if copper wall is worn, exposes graphite block.
Preferably, being provided with graphite pores on copper wall, the side of the graphite block in ring cavity towards copper wall is provided with protrusion, convex Portion is inserted into graphite pores.Graphite in graphite and ring cavity in copper wall is integrated, forms intercommunication after such Jin Xi food-grade oil.
Preferably, copper inner sleeve is modular construction, the position of assembling is at copper wall, and ring is complete structure, group Dress is using yin-yang to slotting structure.Copper inner sleeve uses package assembly, and graphite block is facilitated to install.
Preferably, the inner wall of steel housing is provided with annular groove, the position of annular groove and the position of graphite are corresponding, in annular groove It is embedded with oil absorbent material.In graphite Jin Xi food-grade oil, the same oil suction of oil absorbent material plays the effect of stable food grade oil, in this way Food-grade oil can be constantly provided to graphite.
Preferably, annular groove is in rectangle, the thickness of oil absorbent material is less than the depth of annular groove.
The beneficial effects of the present invention are: graphite can play lubricating action, Jin Xiyou food-grade oil under stress inside graphite, Can guarantee has enough lubricities between roller and sleeve, reduce rollers wear, improves roller and rotates happy property, while can also The article for avoiding lubricating oil exudation pollution roller and periphery, exempts from lubrication system to be formed, without adding lubricating oil, profit to roller Sliding effect continuity is long, while without lubrication sealing requirements are considered, also reducing to the requirement on machining accuracy of roller.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the present invention;
Fig. 2 is a kind of structural schematic diagram of copper inner sleeve of the present invention;
Fig. 3 is the A-A cross-sectional view of structure shown in Fig. 2 of the present invention;
Fig. 4 is a kind of structural schematic diagram of steel housing of the present invention;
Fig. 5 is a kind of assembling schematic diagram of copper inner sleeve of the present invention;
In figure: 1, steel housing, 2, ring cavity, 3, graphite block, 4, copper inner sleeve, 5, cyclic annular graphite, 6, graphite rod, 7, connection Arm, 8, ring, 9, Tong Bi, 10, open slot, 11, graphite pores, 12, annular groove, 13, oil absorbent material, 14, positive shape portion, 15, negative shape portion, 16, protrusion, 17, intermediate module, 18, End assemblies.
Specific embodiment
Below by specific embodiment, and in conjunction with attached drawing, the technical solutions of the present invention will be further described.
Embodiment 1: one kind is exempted from lubricating chain roller (referring to Fig. 1 Fig. 2 Fig. 3), including steel housing 1 and be embedded in outer casing inner wall Copper inner sleeve 4, between copper inner sleeve and steel housing for interference fit, copper inner sleeve have inner hole, inner hole and chain barrel It matches.
Copper inner sleeve includes the copper wall 9 of multiple rings 8 side by side and the adjacent ring of connection, the inner wall of copper wall and ring it is interior Wall flush, in the present embodiment, ring is 7, and ring is rounded, and ring is internally provided with open slot 10, the notch of open slot Towards the center of ring, linking arm 7 is also connected between adjacent ring, linking arm is connected with the appearance of copper wall, linking arm Height be less than the radial thickness of ring, linking arm connects multiple linking arms between adjacent ring in axial arrangement at equal intervals, this Linking arm is 6 in embodiment.Copper wall is arranged radially the graphite pores 11 of perforation copper wall, and graphite pores are tapered, graphite pores direction Copper inner sleeve center one end is miner diameter end.Between the adjacent ring of copper inner sleeve, ring cavity 2 is formed outside copper wall.
Copper inner sleeve is monolithic construction, and open slot has been embedded in cyclic annular graphite 5, and cyclic annular graphite is separate structure, cyclic annular Graphite is exposed to copper wall inner surface and concordant with table in copper wall.Graphite pores have been embedded in graphite rod 6, and graphite rod is tapered, ring cavity It is inside caught in graphite block 3, graphite block is in contact with graphite rod.
In the present embodiment, open slot, graphite pores are graphite mounting portion.
After copper inner sleeve and steel housing are fixed, immersed in food-grade oil under pressure environment, the practical food of the present embodiment Grade oil uses olive oil, and the pressure of immersion is controlled in 1.8 atmospheric pressure, and 2 hours of pressure maintaining.
Embodiment 2: one kind exempting from lubricating chain roller, and difference from Example 1 is: steel outer casing inner wall is provided with ring The position of slot 12, annular groove is corresponding with the position of copper wall, that is to say, that communicates with ring cavity, annular groove has been embedded in oil absorbent material 13(ginseng See Fig. 4), annular groove is in rectangle, and the thickness of oil absorbent material is less than the depth of annular groove.Remaining structure is referring to embodiment 1.
After roller immerses food-grade oil under stress, the food-grade oil that oil absorbent material can absorb infiltration is stored, and oil suction Cotton is in contact with the graphite block in ring cavity.
Embodiment 3: one kind exempting from lubricating chain roller, and difference from Example 1 is: copper inner sleeve is assembly type knot The position of structure, assembling is at copper wall, and ring is complete structure, and assembling is using yin-yang to slotting structure.It is copper interior referring to Fig. 5 Set is divided into 5 intermediate module 17 and 2 End assemblies 18, each intermediate module all has a complete ring 8 and ring The high copper wall 9 in the 1/2 of two sides, End assemblies have 1/2 high 9,1/2 bronze medal of copper wall of a complete ring 8 and ring side Wall marginal position is provided with positive shape portion 14 or negative shape portion 15, all has interval on each intermediate module and on End assemblies 180 ° of positive shape portion or negative shape portion are connected between adjacent two intermediate module with yin shape portion by corresponding positive shape portion, copper wall Edge alignment, positive shape portion or negative shape portion is respectively adopted in adjacent intermediate module.Graphite block in ring cavity is towards the side of copper wall While being provided with protrusion 16, protrusion is inserted into graphite pores.Remaining structure is referring to embodiment 1 or embodiment 2.
Embodiment 4: one kind exempting from lubricating chain roller, and difference from Example 1 is: copper inner sleeve uses monoblock type knot Structure, the inwall processing of copper inner sleeve have curved groove, and groove forms graphite mounting portion, and graphite is embedded by way of extruding In groove.Groove along it is copper circumferentially.
Or copper inner sleeve is embedded in graphite as graphite mounting portion, graphite pores along graphite pores, graphite pores are arranged radially Stick, graphite pores are greater than 45% in the area accounting of the inner surface of copper inner sleeve.
Embodiment described above is several preferred versions of the invention, not makees limit in any form to the present invention System, there are also other variations and modifications on the premise of not exceeding the technical scheme recorded in the claims.

Claims (7)

1. one kind exempts from lubricating chain roller, it is characterised in that including steel housing (1) and embedded in the copper inner sleeve of outer casing inner wall (4), it is provided with the graphite mounting portion of connection copper inner sleeve inner wall in copper inner sleeve, and is embedded with graphite in graphite mounting portion, Graphite has the lubricated surface that matches with copper inner sleeve inner surface, Jin Xiyou food-grade oil under stress inside graphite;It is described Graphite mounting portion includes open slot (10), and the graphite includes cyclic annular graphite (5), copper interior in cyclic annular graphite insertion open slot Set includes the copper wall (9) of multiple rings (8) and the adjacent ring of connection side by side, and ring is rounded, and ring is internally provided with opening Slot, towards the center of ring, the inner wall of copper wall and the inner wall flush of ring, cyclic annular graphite is exposed to the notch of open slot Copper wall inner surface is simultaneously concordant with copper wall inner surface;Copper inner sleeve is modular construction, and the position of assembling is at copper wall, and ring is Complete structure, assembling is using yin-yang to slotting structure;The inner wall of steel housing is provided with annular groove (12), the position of annular groove and graphite Position it is corresponding, annular groove has been embedded in oil absorbent material (13).
2. one kind according to claim 1 exempts from lubricating chain roller, it is characterised in that the company of being also connected between adjacent ring Arm (7) are connect, linking arm is connected with the appearance of copper wall, and the height of linking arm is less than the radial thickness of ring, and linking arm is in axial cloth It sets, connects multiple linking arms between adjacent ring at equal intervals.
3. one kind according to claim 1 exempts from lubricating chain roller, it is characterised in that the graphite mounting portion includes graphite Hole (11), graphite pores are radially arranged in copper wall and penetrate through copper wall, and the graphite further includes the graphite rod being embedded into graphite pores (6)。
4. one kind according to claim 3 exempts from lubricating chain roller, it is characterised in that graphite pores are tapered, and graphite rod is in cone Shape, graphite pores towards copper inner sleeve center one end be miner diameter end.
5. one kind according to claim 3 or 4 exempts from lubricating chain roller, it is characterised in that the adjacent ring of copper inner sleeve it Between, outside copper wall form ring cavity (2), the graphite further includes graphite block (3), and the graphite block is caught in ring cavity.
6. one kind according to claim 5 exempts from lubricating chain roller, it is characterised in that graphite block in ring cavity is towards copper wall Side be provided with protrusion (16), protrusion is inserted into graphite pores.
7. one kind according to claim 1 exempts from lubricating chain roller, it is characterised in that annular groove is in rectangle, the thickness of oil absorbent material Less than the depth of annular groove.
CN201710349687.3A 2017-05-17 2017-05-17 One kind exempting from lubricating chain roller Active CN107152496B (en)

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Application Number Priority Date Filing Date Title
CN201710349687.3A CN107152496B (en) 2017-05-17 2017-05-17 One kind exempting from lubricating chain roller

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Application Number Priority Date Filing Date Title
CN201710349687.3A CN107152496B (en) 2017-05-17 2017-05-17 One kind exempting from lubricating chain roller

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CN107152496B true CN107152496B (en) 2019-02-15

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1348532A (en) * 1999-03-03 2002-05-08 圣戈班特性塑料公司 Roller with self-lubricated bearing
CN1580611A (en) * 2003-08-13 2005-02-16 日产自动车株式会社 Chain driving system
CN202301460U (en) * 2011-10-12 2012-07-04 严绍康 Self-lubricating shaft sleeve of isolator driving gear
CN204025347U (en) * 2014-06-17 2014-12-17 浙江永成机械有限公司 High-tensile strength high-strength graphite lubricates copper alloy shaft sleeve
CN204704316U (en) * 2015-03-27 2015-10-14 杭州萧山万隆机械有限公司 A kind of edge graphite sleeve roller chain

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4550732B2 (en) * 2005-12-20 2010-09-22 株式会社椿本チエイン Solid lubrication oil-free chain

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1348532A (en) * 1999-03-03 2002-05-08 圣戈班特性塑料公司 Roller with self-lubricated bearing
CN1580611A (en) * 2003-08-13 2005-02-16 日产自动车株式会社 Chain driving system
CN202301460U (en) * 2011-10-12 2012-07-04 严绍康 Self-lubricating shaft sleeve of isolator driving gear
CN204025347U (en) * 2014-06-17 2014-12-17 浙江永成机械有限公司 High-tensile strength high-strength graphite lubricates copper alloy shaft sleeve
CN204704316U (en) * 2015-03-27 2015-10-14 杭州萧山万隆机械有限公司 A kind of edge graphite sleeve roller chain

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Effective date of registration: 20191227

Address after: 311253, Zhejiang Province, Xiaoshan City, Hangzhou Province town of Tan Tan Village

Patentee after: Hangzhou Xiaoshan Bandung Chain Manufacturing Co., Ltd.

Address before: 311253 Xiaoshan District, Zhejiang City, Hangzhou Province town of Fu Fu Industrial Zone, Xiaoshan Hangzhou Bandung Machinery Co., Ltd.

Patentee before: Hangzhou Xiaoshan Wanlong Machine Co., Ltd.