CN107151797A - A kind of aluminium plate surface spikes handling process - Google Patents
A kind of aluminium plate surface spikes handling process Download PDFInfo
- Publication number
- CN107151797A CN107151797A CN201710404042.5A CN201710404042A CN107151797A CN 107151797 A CN107151797 A CN 107151797A CN 201710404042 A CN201710404042 A CN 201710404042A CN 107151797 A CN107151797 A CN 107151797A
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- CN
- China
- Prior art keywords
- aluminium plate
- plate surface
- handling process
- surface spikes
- mixed gas
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F4/00—Processes for removing metallic material from surfaces, not provided for in group C23F1/00 or C23F3/00
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/10—Etching compositions
- C23F1/14—Aqueous compositions
- C23F1/16—Acidic compositions
- C23F1/20—Acidic compositions for etching aluminium or alloys thereof
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention relates to a kind of aluminium plate surface spikes handling process；Aluminium plate surface spikes handling process uses high temperature burr removing machine tool as the container of aluminium plate surface spikes progress thermal chemical reaction, the aluminium plate on lathe is timely washed away using high-temperature high-pressure chemical deburring liquid, after the completion of washing away, the cleaning of ultrasonic wave is carried out to aluminium plate；The advantage of the invention is that：This method meets the requirement to the processing of the aluminium plate surface spikes of different shape and species, compared with prior art with can easily be accommodated, processing time is short, be adapted to the characteristics of a variety of aluminium plate surface spikes are handled.
Description
Technical field
The present invention relates to the technical field of surface of metal material, more particularly to a kind of aluminium plate surface spikes processing work
Skill.
Background technology
It is well known that a kind of aluminium plate surface spikes handling process for providing of the present invention be by containing aluminium plate in HTHP
Under environment under carry out thermal chemical reaction a kind of burr removal technology, be mainly used in metal processing sectors；High temperature flash trimmer
Bed is the key of aluminium plate surface burr removal technology, and conventional method is all by controlling the condition of thermal response temperature to control aluminium sheet
The clearance of material surface spikes, easily easily leaves a trace on aluminium plate surface in processing procedure, causes some aluminium plates
The shortcomings of deburring rate is whard to control, treatment effeciency is low and aluminium plate can not be polished.
The content of the invention
Present invention aims at can easily be accommodated there is provided one kind, processing time is short, be adapted at a variety of aluminium plate surface spikes
A kind of aluminium plate surface spikes handling process of reason.
To achieve these goals, the invention provides a kind of aluminium plate surface spikes handling process, the handling process
Comprise the following steps：
S1, to aluminium plate carry out pre-treatment, the greasy dirt or other impurities of clean surface；
S2, the quality volume for preparing each component in chemical deburring liquid and ultrasonic cleaning solution, the chemical deburring liquid
Percentage is respectively：Anhydrous potassium carbonate 0.5~2%, sodium gluconate 0.5~1%, sulfate 0.05~0.1%, citrate
0.5~2%, the quality percent by volume of each component in oxalic acid 0.5~1%, phosphoric acid 0.05~1%, the ultrasonic cleaning solution
Respectively：Carbonate 1~5%, hydrogen-oxygen salt dissolving 0.05~1%；
S3, the aluminium plate handled well in step S1 is put into the combustion chamber in high temperature burr removing machine tool, and in the combustion
The mixed gas of indoor injection oxygen and imflammable gas is burnt, the combustion chamber is closed, passes through the spark plug in the closed chamber
Light after the mixed gas burning completely in the mixed gas, the combustion chamber, open the combustion chamber, taking-up is removed through high temperature
The aluminium plate of burr；
S4, washing away for high pressure-temperature chemical deburring liquid is carried out to the aluminium plate that is obtained through step S3 processing；
S5, the aluminium plate obtained through step S4 processing is put into the ultrasonic wave cleaning for filling the ultrasonic cleaning solution
In groove, ultrasonic wave cleaning is carried out.
Further, the quality percent by volume of each component is respectively in chemical deburring liquid described in the step S2：
Anhydrous potassium carbonate 1%, sodium gluconate 1%, sulfate 0.05%, citrate 0.5%, oxalic acid 0.5% and phosphoric acid 0.5%.
Further, the quality percent by volume of each component is respectively in ultrasonic cleaning solution described in the step S2：
Carbonate 1% and hydrogen-oxygen salt dissolving 0.1%.
Further, the filling pressure of mixed gas described in the step S3 is more than or equal to 0.5MPa.
Further, mixed gas described in the step S3 is the mixed gas of methane and oxygen, the mixed gas
Described in methane and oxygen molal weight ratio be 1:2.
Further, the temperature of chemical deburring liquid described in the step S4 is more than 90 DEG C.
Further, chemical deburring liquid is contained in sealing container described in the step S4, the sealing container with
High-pressure pump is connected, and the chemical deburring liquid is under the control of the high-pressure pump with the speed of 20 seconds/meter to through step S3 processing
The obtained aluminium plate carries out 360 ° around washing away, and flushing time is at least 1 minute.
The aluminium plate surface spikes handling process that the present invention is provided is that the Aluminum sheets for completing machine cuts are completed in cleaning
Afterwards, into high temperature burr removing machine tool, the small burr reaction on aluminium plate surface is consumed or burnt up using thermal chemical reaction, but
Because sometimes there are indivedual big burrs, it is necessary to utilize chemical deburring liquid and ultrasonic cleaning solution collective effect in Aluminum sheets shear surface
It could remove, so, greatly improve the removal efficiency of aluminium plate surface spikes.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, described in detail below with presently preferred embodiments of the present invention as after.
Embodiment
With reference to embodiment, the embodiment to the present invention is described in further detail.Following examples are used for
Illustrate the present invention, but be not limited to the scope of the present invention.
Embodiment one：
The invention provides a kind of aluminium plate surface spikes handling process, handling process comprises the following steps：
S1, to aluminium plate carry out pre-treatment, the greasy dirt or other impurities of clean surface；
S2, the quality volume basis for preparing each component in chemical deburring liquid and ultrasonic cleaning solution, chemical deburring liquid
Than being respectively：Anhydrous potassium carbonate 1%, sodium gluconate 1%, sulfate 0.05%, citrate 0.5%, oxalic acid 0.5% and phosphorus
The quality percent by volume of each component is respectively in acid 0.5%, ultrasonic cleaning solution：Carbonate 1% and hydrogen-oxygen salt dissolving 0.1%；
S3, the aluminium plate handled well in step S1 is put into the combustion chamber in high temperature burr removing machine tool, and in combustion chamber
It is interior injection oxygen and imflammable gas mixed gas, filling pressure be more than or equal to 0.5Mpa, mixed gas be methane and
The molal weight ratio of methane and oxygen is 1 in the mixed gas of oxygen, mixed gas:2, closed chamber, by closed chamber
Spark ignitor mixed gas, after the mixed gas burning completely in combustion chamber, open combustion chamber, take out through high temperature flash removed
Aluminium plate；
S4, washing away for high pressure-temperature chemical deburring liquid, chemical unhairing are carried out to the aluminium plate that is obtained through step S3 processing
The temperature for piercing liquid is more than 90 DEG C, and chemical deburring liquid is contained in sealing container, and sealing container is connected with high-pressure pump, and chemistry is gone
Burr liquid carries out 360 ° around punching with the speed of 20 seconds/meter under the control of high-pressure pump to the aluminium plate obtained through step S3 processing
Brush, flushing time is at least 1 minute；
S5, the aluminium plate obtained through step S4 processing is put into the ultrasonic cleaner for filling ultrasonic cleaning solution, entered
Row ultrasonic wave is cleaned.
A kind of aluminium plate surface spikes handling process that the present invention is provided uses thermal chemical reaction and acid-base neutralization reaction phase
With reference to aluminium plate surface spikes processing mode, can be reached with flexible modulation reaction condition by adjusting reaction condition with regard to energy
The burr differed to aluminium plate surface size is controlled to carry out the purpose of proper treatment.
Described above is only the preferred embodiment of the present invention, is not intended to limit the invention, it is noted that for this skill
For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is some improvement and
Modification, these improvement and modification also should be regarded as protection scope of the present invention.
Claims (7)
1. a kind of aluminium plate surface spikes handling process, it is characterised in that：The handling process includes step in detail below：
S1, to aluminium plate carry out pre-treatment, the greasy dirt or other impurities of clean surface；
S2, the quality volume basis for preparing each component in chemical deburring liquid and ultrasonic cleaning solution, the chemical deburring liquid
Than being respectively：Anhydrous potassium carbonate 0.5~2%, sodium gluconate 0.5~1%, sulfate 0.05~0.1%, citrate 0.5
~2%, the quality percent by volume difference of each component in oxalic acid 0.5~1%, phosphoric acid 0.05~1%, the ultrasonic cleaning solution
For：Carbonate 1~5%, hydrogen-oxygen salt dissolving 0.05~1%；
S3, the aluminium plate handled well in step S1 is put into the combustion chamber in high temperature burr removing machine tool, and in the combustion chamber
The mixed gas of interior injection oxygen and imflammable gas, closes the combustion chamber, passes through the spark ignitor in the closed chamber
After mixed gas burning completely in the mixed gas, the combustion chamber, the combustion chamber is opened, is taken out through high temperature flash removed
The aluminium plate；
S4, washing away for high pressure-temperature chemical deburring liquid is carried out to the aluminium plate that is obtained through step S3 processing；
S5, the aluminium plate obtained through step S4 processing is put into the ultrasonic cleaner for filling the ultrasonic cleaning solution
It is interior, carry out ultrasonic wave cleaning.
2. a kind of aluminium plate surface spikes handling process according to claim 1, it is characterised in that：Institute in the step S2
The quality percent by volume for stating each component in chemical deburring liquid is respectively：Anhydrous potassium carbonate 1%, sodium gluconate 1%, sulfuric acid
Salt 0.05%, citrate 0.5%, oxalic acid 0.5% and phosphoric acid 0.5%.
3. a kind of aluminium plate surface spikes handling process according to claim 1, it is characterised in that：Institute in the step S2
The quality percent by volume for stating each component in ultrasonic cleaning solution is respectively：Carbonate 1% and hydrogen-oxygen salt dissolving 0.1%.
4. a kind of aluminium plate surface spikes handling process according to claim 1, it is characterised in that：Institute in the step S3
The filling pressure for stating mixed gas is more than or equal to 0.5MPa.
5. a kind of aluminium plate surface spikes handling process according to claim 1, it is characterised in that：Institute in the step S3
Mixed gas of the mixed gas for methane and oxygen is stated, the molal weight ratio of methane and oxygen described in the mixed gas is 1:
2。
6. a kind of aluminium plate surface spikes handling process according to claim 1, it is characterised in that：Institute in the step S4
The temperature for stating chemical deburring liquid is more than 90 DEG C.
7. a kind of aluminium plate surface spikes handling process according to claim 1, it is characterised in that：Institute in the step S4
State chemical deburring liquid to be contained in sealing container, the sealing container is connected with high-pressure pump, the chemical deburring liquid is in institute
State under the control of high-pressure pump with the speed of 20 seconds/meter to 360 ° of the aluminium plate progress obtained through step S3 processing around punching
Brush, flushing time is at least 1 minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710404042.5A CN107151797A (en) | 2017-06-01 | 2017-06-01 | A kind of aluminium plate surface spikes handling process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710404042.5A CN107151797A (en) | 2017-06-01 | 2017-06-01 | A kind of aluminium plate surface spikes handling process |
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| Publication Number | Publication Date |
|---|---|
| CN107151797A true CN107151797A (en) | 2017-09-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201710404042.5A Pending CN107151797A (en) | 2017-06-01 | 2017-06-01 | A kind of aluminium plate surface spikes handling process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112490820A (en) * | 2020-10-20 | 2021-03-12 | 常州市史美尔精密机械科技有限公司 | Machine tool machining process of connector metal piece |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090302003A1 (en) * | 2008-06-05 | 2009-12-10 | Ching-An Huang | Aqueous Solution for Chemical Polishing and Deburring and Process for Polishing and Deburring A Part made of Pure Nickel or Nickel-200 Therein |
| KR20110107926A (en) * | 2010-03-26 | 2011-10-05 | 주식회사 디비티 | Composition for removing burr in aluminium processing and method of removing the burr using the composition |
| CN103789780A (en) * | 2014-02-26 | 2014-05-14 | 苏州禾川化学技术服务有限公司 | Alkaline general type deburring solution for IC (Integrated Circuit) element |
| CN104805456A (en) * | 2015-05-15 | 2015-07-29 | 洛阳理工学院 | Burr removing solution and burr removing method |
| WO2016050427A1 (en) * | 2014-10-02 | 2016-04-07 | Poligrat Gmbh | Method for the wet-chemical polishing of molded zinc parts |
| CN105543847A (en) * | 2014-11-03 | 2016-05-04 | 合肥长城制冷科技有限公司 | Aluminum alloy radiator deburring reagent |
-
2017
- 2017-06-01 CN CN201710404042.5A patent/CN107151797A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090302003A1 (en) * | 2008-06-05 | 2009-12-10 | Ching-An Huang | Aqueous Solution for Chemical Polishing and Deburring and Process for Polishing and Deburring A Part made of Pure Nickel or Nickel-200 Therein |
| KR20110107926A (en) * | 2010-03-26 | 2011-10-05 | 주식회사 디비티 | Composition for removing burr in aluminium processing and method of removing the burr using the composition |
| CN103789780A (en) * | 2014-02-26 | 2014-05-14 | 苏州禾川化学技术服务有限公司 | Alkaline general type deburring solution for IC (Integrated Circuit) element |
| WO2016050427A1 (en) * | 2014-10-02 | 2016-04-07 | Poligrat Gmbh | Method for the wet-chemical polishing of molded zinc parts |
| CN105543847A (en) * | 2014-11-03 | 2016-05-04 | 合肥长城制冷科技有限公司 | Aluminum alloy radiator deburring reagent |
| CN104805456A (en) * | 2015-05-15 | 2015-07-29 | 洛阳理工学院 | Burr removing solution and burr removing method |
Non-Patent Citations (2)
| Title |
|---|
| 姚其槐: "《精密机械工程学》", 30 November 2015, 机械工业出版社 * |
| 秦宗旺: "《去除毛刺技术手册》", 30 April 1995, 宇航出版社 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112490820A (en) * | 2020-10-20 | 2021-03-12 | 常州市史美尔精密机械科技有限公司 | Machine tool machining process of connector metal piece |
| CN112490820B (en) * | 2020-10-20 | 2022-05-06 | 常州市史美尔精密机械科技有限公司 | Machine tool machining process of connector metal piece |
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Application publication date: 20170912 |
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