CN107151138B - Low-loss ultrahigh-voltage-performance lead-free piezoelectric ceramic material and preparation method thereof - Google Patents
Low-loss ultrahigh-voltage-performance lead-free piezoelectric ceramic material and preparation method thereof Download PDFInfo
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- 229910010293 ceramic material Inorganic materials 0.000 title claims abstract description 16
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 239000013078 crystal Substances 0.000 claims abstract description 13
- 239000002245 particle Substances 0.000 claims abstract description 7
- 239000000126 substance Substances 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims description 16
- 238000000498 ball milling Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 claims description 6
- WMWLMWRWZQELOS-UHFFFAOYSA-N bismuth(iii) oxide Chemical compound O=[Bi]O[Bi]=O WMWLMWRWZQELOS-UHFFFAOYSA-N 0.000 claims description 6
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- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229910052573 porcelain Inorganic materials 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
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- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 3
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- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Inorganic materials [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 3
- 230000005684 electric field Effects 0.000 claims description 3
- 238000009740 moulding (composite fabrication) Methods 0.000 claims description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
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- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 3
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- 239000011248 coating agent Substances 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
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- 241001465754 Metazoa Species 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
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- 229910052709 silver Inorganic materials 0.000 description 1
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- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten(VI) oxide Inorganic materials O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses a low-loss ultrahigh-voltage performance lead-free piezoelectric ceramic material and a preparation method thereof, and the formula comprises the following components: 0.95Ba (Ti)0.89Sn0.11)O3‑0.05Bi2WO6+0.5% Mn +0.5% Cu by addition of Bi2WO6Promoting sintering to obtain compact and homogeneous crystal grain ceramic material, and combining chemical coating process to synthesize 0.95Ba (Ti)0.89Sn0.11)O3The Mn/Cu surface coating particles are obtained by a chemical coating method on the particle surface, a gradient hierarchical structure is formed during synthesis, the valence change of Sn is inhibited, the problem of high leakage current of the system is solved, the piezoelectric performance is improved, the dielectric loss is reduced, and the problems of poor insulativity, difficulty in polarization and the like of the system are solved. The ceramic material has ultrahigh voltage performance, ultralow dielectric loss, environmental friendliness and good stability.
Description
Technical Field
The invention relates to a lead-free piezoelectric ceramic material, in particular to an ABO3Lead-free piezoelectric ceramic with a perovskite structure and low loss and ultrahigh piezoelectric performance and a preparation method thereof.
Background
Piezoelectric ceramics are information functional ceramic materials capable of mutually converting mechanical energy and electric energy, have piezoelectricity, dielectricity, elasticity and the like, and are widely applied to medical imaging, acoustic sensors, acoustic transducers, ultrasonic motors and the like. The piezoelectric ceramic material used at present is mainly lead-based piezoelectric ceramic, but the content of PbO in the lead-based piezoelectric ceramic accounts for about 70% of the total amount of raw materials, the lead-based piezoelectric material can bring serious harm to human and ecological environment in the processes of production, use and waste post-treatment, lead dissolved in acid rain can directly or indirectly invade human bodies through water, animals and plants, and the lead mainly influences the nervous systems of the human bodies. With the increasing awareness of environmental protection, lead-free research for replacing electronic ceramic materials represented by conventional lead-based ceramic materials has become one of the hot spots in the material field in recent years. However, the comprehensive performance of the currently researched lead-free piezoelectric ceramic system can not reach the level of lead-based ceramic, and the lead-based piezoelectric ceramic system can not be substituted for the lead-based ceramic to meet the requirements of practical application. In particular, in the modification of lead-free piezoelectric ceramics, the improvement of piezoelectric performance is always accompanied by an increase in dielectric loss.
Disclosure of Invention
The invention aims to provide an ABO3The perovskite structure has ultrahigh voltage performance, ultralow dielectric loss, environment friendliness and good stability, and the preparation method thereof.
The invention relates to a low-loss lead-free piezoelectric ceramic material with ultrahigh piezoelectric property, which comprises the following components in percentage by weight:
0.95Ba(Ti0.89Sn0.11)O3-0.05Bi2WO6+0.5%Mn+0.5%Cu ;
by adding Bi2WO6Promoting sintering to obtain compact and homogeneous crystal grain ceramic material, and combining chemical coating process to synthesize 0.95Ba (Ti)0.89Sn0.11)O3The Mn/Cu surface coating particles are obtained by a chemical coating method on the particle surface, a gradient hierarchical structure is formed during synthesis, the valence change of Sn is inhibited, the problem of high leakage current of the system is solved, the piezoelectric performance is improved, the dielectric loss is reduced, and the problems of poor insulativity, difficulty in polarization and the like of the system are solved.
The preparation method of the low-loss ultrahigh-voltage lead-free piezoelectric ceramic material comprises the following steps:
(1) to analytically pure BaCO3、Bi2O3、CaCO3、SnO2、WO3、TiO2As raw material, according to the chemical formula 0.95Ba (Ti)0.89Sn0.11)O3-0.05Bi2WO6Burdening and uniformly mixing;
(2) putting the uniformly mixed raw materials into a ball milling tank, carrying out ball milling for 24 hours by taking zirconium oxide as a milling ball and absolute ethyl alcohol as a medium, separating the milling ball, and drying; pressing the dried powder into a large block blank, and keeping the temperature of 1050 ℃ in a high-aluminum crucible for 2 hours to synthesize a main crystal phase;
(3) pulverizing the synthesized main crystal phase, and mixing with Mn (NO)3)2、Cu(NO3)2Solution according to 0.95Ba (Ti)0.89Sn0.11)O3-0.05Bi2WO6+0.5% of Mn +0.5% of Cu, stirring and mixing uniformly, dripping ammonia water to form a precipitate on the surface of the particles, and performing suction filtration and cleaning;
(4) drying the raw materials after suction filtration and cleaning, and then preserving heat for 2 hours in a high-aluminum crucible at 950 ℃ to synthesize a main crystal phase with a graded gradient structure;
(5) crushing the main crystal phase synthesized in the step (4), performing secondary ball milling for 24 hours, drying, and adding a PVA solution with the mass of 5% of the raw material for granulation;
(6) after granulation, pressing and forming in a steel die under 150 MPa;
(7) the formed raw materials are sintered into porcelain after being insulated for 2 hours at 1250 ℃, and electrodes are plated on two surfaces of the porcelain;
(8) polarizing in silicone oil, polarizing in electric field 3000V/mm at 30 deg.C for 30 min, and cooling to room temperature.
The obtained product has excellent piezoelectric performance through experimental measurementd 33The material has the advantages of =820 pC/N, high dielectric constant, low dielectric loss (tan = 0.78%), good stability and low cost, is suitable for industrial production, and can be used in the field of ultrasonic transducers.
Detailed Description
The present invention will be further described with reference to the following examples, but the present invention is not limited thereto.
Examples
The preparation method of the low-loss ultrahigh-voltage lead-free piezoelectric ceramic material comprises the following steps:
(1) analytically pure BaCO3, Bi2O3, CaCO3, SnO2, WO3 and TiO2 are used as raw materials, and the raw materials are mixed and evenly mixed according to a chemical formula of 0.95Ba (Ti0.89Sn0.11) O3-0.05Bi2WO 6;
(2) putting the uniformly mixed raw materials into a ball milling tank, ball milling for 24 hours by taking zirconium oxide as a milling ball and absolute ethyl alcohol as a medium, separating the milling ball, and drying at 80 ℃; pressing the dried powder into a large block blank, and keeping the temperature of 1050 ℃ in a high-aluminum crucible for 2 hours to synthesize a main crystal phase;
(3) pulverizing the synthesized main crystal phase, and mixing with Mn (NO)3)2、Cu(NO3)2Solution according to 0.95Ba (Ti)0.89Sn0.11)O3-0.05Bi2WO6+0.5% of Mn +0.5% of Cu, stirring and mixing uniformly, dripping ammonia water to form a precipitate on the surface of the particles, and performing suction filtration and cleaning;
(4) drying the raw materials after suction filtration and cleaning at 120 ℃, and then preserving heat for 2 hours at 950 ℃ in a high-alumina crucible to synthesize a main crystalline phase with a graded gradient structure;
(5) crushing the main crystal phase synthesized in the step (4), performing secondary ball milling for 24 hours, drying, and adding a PVA solution with the mass of 5% of the raw material for granulation;
(6) after granulation, pressing and forming in a steel die under 150 MPa;
(7) keeping the temperature of the formed plain sheet at 600 ℃ for 2h at the heating rate of 100 ℃/h for removing glue, keeping the temperature at 1250 ℃ for 2h, processing the sintered sample into a sheet with two smooth surfaces and the thickness of about 1mm, and coating a silver electrode;
(8) polarizing in silicone oil, polarizing in electric field 3000V/mm at 30 deg.C for 30 min, and cooling to room temperature.
The piezoelectric property of the piezoelectric ceramic was measured by IRE standard after the obtained product was left to stand for 24 hours.
The performance measurements are as follows:
Claims (1)
1. a low-loss ultrahigh-voltage-performance lead-free piezoelectric ceramic material is characterized in that: the preparation method of the ceramic material comprises the following steps:
(1) to analytically pure BaCO3、Bi2O3、SnO2、WO3、TiO2As raw material, according to the chemical formula 0.95Ba (Ti)0.89Sn0.11)O3-0.05Bi2WO6Burdening and uniformly mixing;
(2) putting the uniformly mixed raw materials into a ball milling tank, carrying out ball milling for 24 hours by taking zirconium oxide as a milling ball and absolute ethyl alcohol as a medium, separating the milling ball, and drying; pressing the dried powder into a large block blank, and keeping the temperature of 1050 ℃ in a high-aluminum crucible for 2 hours to synthesize a main crystal phase;
(3) pulverizing the synthesized main crystal phase, and mixing with Mn (NO)3)2、Cu(NO3)2Solution according to 0.95Ba (Ti)0.89Sn0.11)O3-0.05Bi2WO6+0.5% of Mn +0.5% of Cu, stirring and mixing uniformly, dripping ammonia water to form a precipitate on the surface of the particles, and performing suction filtration and cleaning;
(4) drying the raw materials after suction filtration and cleaning, and then preserving heat for 2 hours in a high-aluminum crucible at 950 ℃ to synthesize a main crystal phase with a graded gradient structure;
(5) crushing the main crystal phase synthesized in the step (4), performing secondary ball milling for 24 hours, drying, and adding a PVA solution with the mass of 5% of the raw material for granulation;
(6) after granulation, pressing and forming in a steel die under 150 MPa;
(7) the formed raw materials are sintered into porcelain after being insulated for 2 hours at 1250 ℃, and electrodes are plated on two surfaces of the porcelain;
(8) polarizing in silicone oil, polarizing at 3000V/mm electric field and 30 deg.C for 30 min, and cooling to room temperature.
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CN108689703B (en) * | 2018-06-26 | 2021-01-05 | 桂林电子科技大学 | Lead-free ferroelectric ceramic material with giant dielectric constant and electric tuning characteristics and preparation method thereof |
CN109265167B (en) * | 2018-09-05 | 2021-04-20 | 佛山市亿强电子有限公司 | Method for sintering PZT piezoelectric ceramic at low temperature and piezoelectric ceramic |
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