CN107150436A - A kind of digitlization shaping implementation method of positive gnatho-guide plate - Google Patents
A kind of digitlization shaping implementation method of positive gnatho-guide plate Download PDFInfo
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- CN107150436A CN107150436A CN201710520536.XA CN201710520536A CN107150436A CN 107150436 A CN107150436 A CN 107150436A CN 201710520536 A CN201710520536 A CN 201710520536A CN 107150436 A CN107150436 A CN 107150436A
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- guide plate
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- gnatho
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
Abstract
Implementation method is molded the invention discloses a kind of digitlization of positive gnatho-guide plate, jawbone model is obtained by CT scanner and osteotomy guide plate corresponding with osteotomy guide plate model is obtained by 3D printing, the adjust instruction that user can be received wherein is carried out ajusting adjustment to jawbone model, and guide plate in place corresponding with guide plate model in place is obtained finally by 3D printing.It compared with conventional method, present solution provides a kind of shaping implementation method for the positive gnatho-guide plate that producing efficiency is high, flow is succinct, can make the positive gnatho-guide plate formed is applied in combination by osteotomy guide plate and guide plate in place, the upper lower jaw of patient is precisely corrected.
Description
Technical field
Realized the present invention relates to the digitlization shaping in digitlization planting technology field, more particularly to a kind of positive gnatho-guide plate
Method.
Background technology
Positive gnatho-guide plate be it is a kind of the common tool of orthodontic treatment can be carried out for patient, save orthodontic in the preoperative
Used, can also be used in orthognatic surgery in treatment, can also continue to be used in orthodontic treatment after surgery.Therefore
It is clinically often used in correction orthognathous, can bring good therapeutic effect.
Bite plate provides in place in accurate art for upper lower jaw separation bone piece in traditional orthognatic surgery, and art is also ensured in addition
Occluding relation is stable afterwards.But, the design and making of traditional bite plate are the match-places based on preoperative bidimensional image and plaster cast,
Make bite plate by hand less efficient, process is cumbersome, expend the substantial amounts of time and efforts of medical worker.And due to tradition into
The limitation of type mode, causes the occluding relation of positive gnatho-guide plate and the upper mandibular block of patient not good, influences therapeutic effect, also easily right
Patient causes pain physiologically, is less useful for carrying out rehabilitation to patient, many adverse effects can be produced over the course for the treatment of.
Therefore, prior art has yet to be improved and developed.
The content of the invention
In view of above-mentioned the deficiencies in the prior art, are molded real it is an object of the invention to provide a kind of digitlization of positive gnatho-guide plate
Existing method, it is intended to which making bite plate is less efficient in the prior art for solution, the problem of process is cumbersome.
Technical scheme is as follows:
A kind of digitlization shaping implementation method of positive gnatho-guide plate, its spy includes:
S1, by CT scanner obtain jawbone model, and receive user on jawbone model regional frame choosing instruction with correspondence give birth to
Into the osteotomy guide plate model for being provided with the first fixed hole and cutter track;
S2, osteotomy guide plate corresponding with osteotomy guide plate model obtained by 3D printing;
S3, the adjust instruction of reception user carry out ajusting adjustment to jawbone model, and reception user exists after the completion of adjustment is ajusted
Ajust the choosing instruction of the regional frame on rear jawbone model and the guide plate model in place for being provided with fixed hole is generated with correspondence;
S4, guide plate in place corresponding with guide plate model in place obtained by 3D printing.
The digitlization shaping implementation method of the positive gnatho-guide plate, wherein the step S1 is specifically included:
S11, pass through CT scanner obtain jawbone model;
S12, the choosing instruction of real-time detection zone frame, when detecting regional frame choosing instruction of the user on jawbone model, then show
The first area selected on jawbone model by frame;
S13, in real time detection guide plate generation instruction, when detecting guide plate generation instruction then according to the first area correspondence selected by frame
Generate initial osteotomy guide plate model;
S14, when detect user the first fixed hole and cutter track increase instruction when, then on initial osteotomy guide plate model correspondence increase
Plus first fixed hole and cutter track;
S15, when the adjustment for detecting user completes instruction, then correspond to generation and be provided with the first fixed hole and the osteotomy of cutter track is led
Slab.
The digitlization shaping implementation method of the positive gnatho-guide plate, wherein in the step S2 by DLP-3D printing instruments successively
Accumulation printing osteotomy guide plate model;Wherein, each layer of printing piling height is 0.04-0.06mm.
The digitlization shaping implementation method of the positive gnatho-guide plate, wherein the step S3 is specifically included:
S31, in real time detection user model ajust completion instruction, when detect model ajust completion instruction when, then obtain ajust
Jawbone model afterwards;
S32, the choosing instruction of real-time detection zone frame, when detecting user and selecting instruction in regional frame on jawbone model after ajusting,
Then the second area selected on rear jawbone model by frame is ajusted in display;
S33, in real time detection guide plate generation instruction, when detecting guide plate generation instruction then according to the second area correspondence selected by frame
The initial guide plate model in place of generation;
S34, when the second fixed hole for detecting user increases instruction, then correspondence increases by second on initial guide plate model in place
Fixed hole;
S35, when the adjustment for detecting user completes instruction, then correspond to generation and be provided with the guide plate die in place of the second fixed hole
Type.
The digitlization shaping implementation method of the positive gnatho-guide plate, wherein in the step S4 by DLP-3D printing instruments successively
Accumulation printing guide plate model in place;Wherein, each layer of printing piling height is 0.04-0.06mm.
The digitlization shaping implementation method of the positive gnatho-guide plate, wherein the printing piling height is 0.05mm.
The digitlization shaping implementation method of the positive gnatho-guide plate, wherein the step S2 also includes:Osteotomy guide plate is placed
It is 300W, wave-length coverage 10-15cm below 300nm-400nm quartz burner in power, and is divided with immersion method solidification 3-4
Clock, secondary solidification, the osteotomy guide plate after being solidified are carried out to osteotomy guide plate.
The digitlization shaping implementation method of the positive gnatho-guide plate, wherein the step S4 also includes:Guide plate in place is placed
It is 300W, wave-length coverage 10-15cm below 300nm-400nm quartz burner in power, and is divided with immersion method solidification 3-4
Clock, secondary solidification, the guide plate in place after being solidified are carried out to guide plate in place.
The digitlization shaping implementation method of positive gnatho-guide plate of the present invention, jawbone model is obtained simultaneously by CT scanner
Osteotomy guide plate corresponding with osteotomy guide plate model is obtained by 3D printing, the adjust instruction of user can be received wherein to jawbone mould
Type is carried out ajusting adjustment, and guide plate in place corresponding with guide plate model in place is obtained finally by 3D printing.Compared with conventional method,
Present solution provides a kind of shaping implementation method for the positive gnatho-guide plate that producing efficiency is high, flow is succinct, it can make by osteotomy guide plate
And the positive gnatho-guide plate to be formed is applied in combination in guide plate in place, the upper lower jaw of patient is precisely corrected.
Brief description of the drawings
Fig. 1 is molded the flow chart of implementation method preferred embodiment for the digitlization of positive gnatho-guide plate of the present invention.
Embodiment
The present invention provides a kind of digitlization shaping implementation method of positive gnatho-guide plate, to make the purpose of the present invention, technical scheme
And effect is clearer, clear and definite, the present invention is described in more detail below.It should be appreciated that specific implementation described herein
Example is not intended to limit the present invention only to explain the present invention.
Fig. 1 is refer to, it is molded the flow of implementation method preferred embodiment for the digitlization of positive gnatho-guide plate of the present invention
Figure.As shown in figure 1, the digitlization shaping implementation method of the positive gnatho-guide plate includes:
Step S1, by CT scanner obtain jawbone model, and receive user on jawbone model regional frame choosing instruction with right
The osteotomy guide plate model for being provided with the first fixed hole and cutter track should be generated;
Step S2, osteotomy guide plate corresponding with osteotomy guide plate model obtained by 3D printing;
Step S3, the adjust instruction of reception user are carried out ajusting adjustment to jawbone model, and reception is used after the completion of adjustment is ajusted
Regional frame choosing instruction of the family after ajusting on jawbone model generates the guide plate model in place for being provided with fixed hole with correspondence;
Step S4, guide plate in place corresponding with guide plate model in place obtained by 3D printing.
In the present embodiment, in step S1 by CT scanner obtain jawbone model, equivalent to obtain user it is intraoral just
Beginning model, the acquired corresponding model data of jawbone model can be imported into Design of digital software(As in 3Shape softwares).
Now user can specify a region in Design of digital software by frame choosing, to generate the osteotomy being adapted with the region
Guide plate model.For the ease of resting guide, and knife under doctor is aided in, it is necessary to set the on osteotomy guide plate model by the guide plate
One fixed hole(First fixed hole is through hole), and cutter track(The cutter track is groove).So by Design of digital just
Osteotomy guide plate model can be quickly obtained.
In step s 2, osteotomy guide plate model Design of digital obtained is exported from Design of digital software, and profit
3D printing is carried out with 3D printing technique, the osteotomy guide plate of entity is obtained.So, first osteotomy guide plate can be fixed by retention pin
Specified location in oral cavity, then carries out intraoral osteotomy along cutter track by operation device again, preserves osteotomy for future use.By entering
Digitized designs the osteotomy guide plate model for obtaining careful design, it can be ensured that surgical procedure is led according to osteotomy in Digitization Software
The cutter track designed on Slab is carried out, it is ensured that whole process does not malfunction, it is to avoid conventional art easily produces the defect of error.
In step s3, due to the jawbone model that is also stored with Design of digital software, so when can pass through receive use
The adjust instruction at family, jawbone model is carried out to ajust adjustment, uncoordinated dental arch and tooth jaw relation is adjusted, the interference of tooth jaw is excluded.
Regional frame choosing choosing instruction of the user after ajusting on jawbone model is received after the completion of adjustment is ajusted, and in Design of digital software
Middle correspondence generation is provided with the guide plate model in place of fixed hole.Pass through the fixation of Design of digital Software Create guide plate model in place
Hole, can make the position of set fixing hole more reasonable, and fixation can be made more firm.
In step s 4, the guide plate model in place Design of digital obtained is exported from Design of digital software, and profit
3D printing is carried out with 3D printing technique, the guide plate in place of entity is obtained.So, first guide plate in place can be fixed by retention pin
Specified location in oral cavity, is then placed on position set in advance in oral cavity by operation device by the osteotomy preserved before again
On.The guide plate model in place of careful design is obtained by being digitized design, it can be ensured that the position co-ordination that osteotomy is placed, made
Osteotomy is successfully moved to the correction position of design, it is to avoid conventional art easily produces the defect of error.
It is preferred that, in embodiments of the invention, the step S1 is specifically included:
Step S11, pass through CT scanner obtain jawbone model;
Step S12, the choosing instruction of real-time detection zone frame, when detecting regional frame choosing instruction of the user on jawbone model, then
The first area selected on display jawbone model by frame;
Step S13, in real time detection guide plate generation instruction, when detecting guide plate generation instruction then according to the first area selected by frame
The initial osteotomy guide plate model of correspondence generation;
Step S14, when detect user the first fixed hole and cutter track increase instruction when, then it is right on initial osteotomy guide plate model
The first fixed hole and cutter track should be increased;
Step S15, when the adjustment for detecting user completes instruction, then correspond to generation and be provided with cutting for the first fixed hole and cutter track
Bone conduction Slab.
In step s 11, the jawbone 3D models of patient are obtained by CT scanner, and by obtained 3D mode inputs to number
In word design software.
In step s 12, real-time detection zone frame choosing instruction, refers to when detecting regional frame choosing of the user on jawbone model
When making, then the first area selected on jawbone model by frame is shown, it is possible to which further amplification shows the first area of institute's frame choosing, makes
The first area image of user's selection becomes apparent from, and facilitates user to carry out the operation of next step.
It is in step s 13 when detecting guide plate generation instruction, then initial according to the first area correspondence generation selected by frame
Osteotomy guide plate model, so completes the initial designs of initial osteotomy guide plate model.
In step S14, when the first fixed hole and cutter track for detecting user increase instruction, then in initial osteotomy guide plate
Increased on model in correspondence the first fixed hole of increase and cutter track, the image by amplifying display in Design of digital software
The operation of first fixed hole and cutter track, can make the position of set fixing hole more reasonable, in image because amplification is shown
And clearly in the case of, set cutter track can be made finer, it is to avoid conventional art easily produces the defect of error.
In step S15, when detect user adjustment complete instruction when, then correspond to generation be provided with the first fixed hole and
The osteotomy guide plate model of cutter track.User is completed after all adjustment and setting, and the osteotomy guide plate model after the completion of being tuned into is from number
Exported in word design software, and 3D printing is carried out using 3D printing technique, obtain the osteotomy guide plate of entity.So, Ke Yixian
Osteotomy guide plate is fixed on to the specified location in oral cavity by retention pin, osteotomy guide plate is firmly fixed, then passes through operation again
Device carries out intraoral osteotomy along cutter track.
Further carry out successively to accumulate by DLP-3D printing instruments in example, the step S201 and print osteotomy guide plate die
Type;Wherein, each layer of printing piling height is 0.04-0.06mm.
In DLP-3D printing instruments, DLP is Digital Light Processing, represents digital light processing, is to pass through
Projecting apparatus successively solidifies photosensitive polymer liquid, so as to be created that 3D printing object.Can comprising one in DLP-3D printing instruments
, can be by the resin of the ultraviolet light solidify afterwards of specific wavelength for holding to accommodate the liquid bath of resin(Such as polymethylacrylic acid
Methyl esters), DLP imaging systems are placed in below liquid bath, and its imaging surface is placed exactly in liquid bath bottom, by energy and Graph Control, often
Secondary curable certain thickness(Such as 0.05mm)And the pellicular resins of shape(This layer of resin and cross-sectional shape obtained by above cutting are complete
It is exactly the same).One shift mechanism is set above liquid bath, certain altitude is lifted upwards after the completion of each section exposure(This highly with
Lift height is consistent)So that the solid resin of current curing completion separates with liquid bath bottom surface and is bonded in lifting plate or last time
On the resin bed of shaping, so 3D solid is generated by successively exposing and being lifted.
Example is further carried out, the step S3 is specifically included:
Step S31, in real time detection user model ajust completion instruction, when detect model ajust completion instruction when, then obtain
Ajust rear jawbone model;
Step S32, the choosing instruction of real-time detection zone frame, are instructed when detecting the choosing of regional frame after user is ajusting on jawbone model
When, then the second area selected on rear jawbone model by frame is ajusted in display;
Step S33, in real time detection guide plate generation instruction, when detecting guide plate generation instruction then according to the second area selected by frame
The initial guide plate model in place of correspondence generation;
Step S34, when the second fixed hole for detecting user increases instruction, then correspondence increases on initial guide plate model in place
Second fixed hole;
Step S35, when the adjustment for detecting user completes instruction, then correspond to generation and be provided with the guide plate in place of the second fixed hole
Model.
In step S31, whether detection user ajusts to jawbone model in real time, when the model for detecting user is put
Positive completion instruction then represents that user has completed to ajust adjustment, now obtains and ajusts rear jawbone model.
In step s 32, real-time detection zone frame choosing instruction, when detecting region after user is ajusting on jawbone model
During frame choosing instruction, then the second area selected on rear jawbone model by frame is ajusted in display, it is possible to which further amplification shows institute's frame choosing
Second area, make user select second area image become apparent from, facilitate user carry out next step operation.
It is when detecting guide plate generation instruction, then initial according to the second area correspondence generation selected by frame in step S33
Guide plate model in place, so completes initial guide plate model initial designs in place.
In step S34, when the second fixed hole for detecting user increases instruction, then on initial guide plate model in place
The second fixed hole of increase is carried out in correspondence the second fixed hole of increase, the image by amplifying display in Design of digital software
Operation, can make the position of the second set fixing hole more reasonable, in the case of image is because of amplification display clearly,
The set cutter track can be made finer, it is to avoid easily produce the defect of error in the prior art.
In step s 35, when the adjustment for detecting user completes instruction, then correspond to generation and be provided with the second fixed hole
Guide plate model in place.After all adjustment of user's completion and setting, the guide plate model in place after the completion of being tuned into is set from digitlization
Count in software and export, and 3D printing is carried out using 3D printing technique, obtain the guide plate in place of entity.
It is preferred that, printing guide plate model in place is successively accumulated by DLP-3D printing instruments in the step S4;Wherein, often
One layer of printing piling height is 0.04-0.06mm.This simply beats as the mode of osteotomy guide plate model is printed in step S2
The different model of print.Wherein preferred printing piling height is 0.05mm.
It is preferred that method in, also include in the step S2:Osteotomy guide plate is placed on power for 300W, wave-length coverage exists
10-15cm below 300nm-400nm quartz burner, and solidified 3-4 minutes with immersion method, osteotomy guide plate is carried out secondary solid
Change, the osteotomy guide plate after being solidified.By the above-mentioned means, the rapid curing of osteotomy guide plate can be realized.
It is preferred that method in, wherein also including in the step S4:Guide plate in place is placed on power for 300W, wavelength model
10-15cm below 300nm-400nm quartz burner is trapped among, and is solidified 3-4 minutes with immersion method, two are carried out to guide plate in place
Secondary solidification, the guide plate in place after being solidified.By the above-mentioned means, the rapid curing of guide plate in place can be realized.
In summary, the digitlization shaping implementation method of positive gnatho-guide plate of the present invention, is obtained by CT scanner
Jawbone model simultaneously obtains osteotomy guide plate corresponding with osteotomy guide plate model by 3D printing, and the adjustment that user can be received wherein refers to
Order is carried out ajusting adjustment to jawbone model, and guide plate in place corresponding with guide plate model in place is obtained finally by 3D printing.With biography
System method is compared, and present solution provides a kind of shaping implementation method for the positive gnatho-guide plate that producing efficiency is high, flow is succinct, can be made
The positive gnatho-guide plate formed is applied in combination by osteotomy guide plate and guide plate in place, the upper lower jaw of patient is precisely corrected.
It should be appreciated that the application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can
To be improved or converted according to the above description, all these modifications and variations should all belong to the guarantor of appended claims of the present invention
Protect scope.
Claims (8)
1. a kind of digitlization shaping implementation method of positive gnatho-guide plate, it is characterised in that including:
S1, by CT scanner obtain jawbone model, and receive user on jawbone model regional frame choosing instruction with correspondence give birth to
Into the osteotomy guide plate model for being provided with the first fixed hole and cutter track;
S2, osteotomy guide plate corresponding with osteotomy guide plate model obtained by 3D printing;
S3, the adjust instruction of reception user carry out ajusting adjustment to jawbone model, and reception user exists after the completion of adjustment is ajusted
Ajust the choosing instruction of the regional frame on rear jawbone model and the guide plate model in place for being provided with fixed hole is generated with correspondence;
S4, guide plate in place corresponding with guide plate model in place obtained by 3D printing.
2. the digitlization of positive gnatho-guide plate is molded implementation method according to claim 1, it is characterised in that the step S1 is specific
Including:
S11, pass through CT scanner obtain jawbone model;
S12, the choosing instruction of real-time detection zone frame, when detecting regional frame choosing instruction of the user on jawbone model, then show
The first area selected on jawbone model by frame;
S13, in real time detection guide plate generation instruction, when detecting guide plate generation instruction then according to the first area correspondence selected by frame
Generate initial osteotomy guide plate model;
S14, when detect user the first fixed hole and cutter track increase instruction when, then on initial osteotomy guide plate model correspondence increase
Plus first fixed hole and cutter track;
S15, when the adjustment for detecting user completes instruction, then correspond to generation and be provided with the first fixed hole and the osteotomy of cutter track is led
Slab.
3. the digitlization of positive gnatho-guide plate is molded implementation method according to claim 1, it is characterised in that lead in the step S2
Cross DLP-3D printing instruments and successively accumulate printing osteotomy guide plate model;Wherein, each layer of printing piling height is 0.04-
0.06mm。
4. the digitlization of positive gnatho-guide plate is molded implementation method according to claim 1, it is characterised in that the step S3 is specific
Including:
S31, in real time detection user model ajust completion instruction, when detect model ajust completion instruction when, then obtain ajust
Jawbone model afterwards;
S32, the choosing instruction of real-time detection zone frame, when detecting user and selecting instruction in regional frame on jawbone model after ajusting,
Then the second area selected on rear jawbone model by frame is ajusted in display;
S33, in real time detection guide plate generation instruction, when detecting guide plate generation instruction then according to the second area correspondence selected by frame
The initial guide plate model in place of generation;
S34, when the second fixed hole for detecting user increases instruction, then correspondence increases by second on initial guide plate model in place
Fixed hole;
S35, when the adjustment for detecting user completes instruction, then correspond to generation and be provided with the guide plate die in place of the second fixed hole
Type.
5. the digitlization of positive gnatho-guide plate is molded implementation method according to claim 1, it is characterised in that lead in the step S4
Cross DLP-3D printing instruments and successively accumulate printing guide plate model in place;Wherein, each layer of printing piling height is 0.04-
0.06mm。
6. the digitlization shaping implementation method of positive gnatho-guide plate according to claim 3 or 5, it is characterised in that the printing heap
Product height is 0.05mm.
7. the digitlization of positive gnatho-guide plate is molded implementation method according to claim 1, it is characterised in that the step S2 is also wrapped
Include:Osteotomy guide plate is placed on power for 300W, wave-length coverage 10-15cm below 300nm-400nm quartz burner, and
Solidified 3-4 minutes with immersion method, secondary solidification, the osteotomy guide plate after being solidified are carried out to osteotomy guide plate.
8. the digitlization of positive gnatho-guide plate is molded implementation method according to claim 1, it is characterised in that the step S4 is also wrapped
Include:Guide plate in place is placed on power for 300W, wave-length coverage 10-15cm below 300nm-400nm quartz burner, and
Solidified 3-4 minutes with immersion method, secondary solidification, the guide plate in place after being solidified are carried out to guide plate in place.
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