CN107149978A - A kind of ore-dressing technique that tumbling ball mill is substituted with agitating mill - Google Patents
A kind of ore-dressing technique that tumbling ball mill is substituted with agitating mill Download PDFInfo
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- CN107149978A CN107149978A CN201710536453.XA CN201710536453A CN107149978A CN 107149978 A CN107149978 A CN 107149978A CN 201710536453 A CN201710536453 A CN 201710536453A CN 107149978 A CN107149978 A CN 107149978A
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- magnetic separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
- B03B5/28—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation
- B03B5/30—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions
- B03B5/32—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions using centrifugal force
- B03B5/34—Applications of hydrocyclones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
- B03B5/48—Washing granular, powdered or lumpy materials; Wet separating by mechanical classifiers
- B03B5/52—Spiral classifiers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The present invention relates to a kind of ore-dressing technique that conventional drum type ball mill is substituted with agitating mill, including raw ore through primary grinding ball mill and graded operation, coarse fraction product returns to one section of ball mill and regrinded, fine fraction product feeds a stage magnetic separator, one stages of magnetic separation concentrate feeds one section of cyclone and is classified again, and fine fraction product feeds primary dewatering groove and is dehydrated, and its concentration is 40% ~ 50%, then two stages of magnetic separation are fed, the mine tailing of two stages of magnetic separation concentrate and two stages of magnetic separation is obtained;It is characterized in that:Also comprise the following steps:The concentrate of two stages of magnetic separation feeds Ball-stirring mill and two sections of cyclone classification operations, + the 0.038mm of Ball-stirring mill coarse fraction product returns to Ball-stirring mill and regrinded, and the 0.038mm of Ball-stirring mill accounts for 80% ~ 85% fine fraction product by three stages of magnetic separation and once filters and can obtain more than TFe67%, the iron ore concentrate of the rate of recovery more than 80%.The present invention substitutes the conventional drum type ball mill of three sections of ore grindings using agitating mill, and ore milling product is directly entered three stage magnetic separators and can obtain qualified concentrate containing, shortens flow.
Description
Technical field
The invention belongs to technical field of beneficiation, more particularly to a kind of dresser that tumbling ball mill is substituted with Ball-stirring mill
Skill.
Technical background
For a long time, three sections of ore grindings use conventional drum type ball mill as fine grinding equipment, less efficient, due to by certainly
Body structure feature and stress mode limitation, when being less than 45 μm of materials with 0785.6 cloth granularity, it is difficult to effectively realize micro-size fraction
The refinement and dissociation of mineral, easily cause the easy argillization of valuable mineral, cause valuable mineral to lose;Ore milling product thickness skewness
It is even, regrind that efficiency is low, effect is poor, the problems such as middling cycle amount is big;In addition, grinding process energy consumption is also greatly improved.Work as thing simultaneously
Composition to be reclaimed in material is in fine particles during a large amount of enrichments, in addition it is also necessary to which dusting cover is used cooperatively, and dusting cover is alternatively sieved and set
It is standby, screenings grade can be effectively improved, the concentrate of qualified grade is timely and effectively selected, reduces and enters next discontinuous running
Ore deposit amount, but dusting cover is easily blocked up, and causes to sieve sand return amount greatly, therefore cause low production efficiency, long flow path, stability poor.This is with regard to phase
The length of flow that answers add, cost of equipment, capital construction input, and later equipment maintenance cost etc..Therefore, raising is regrinded
Operating efficiency, realizes the abundant dissociation of iron mineral, is the key for improving the system iron concentrate grade and the rate of recovery.
Site inspection result shows, current Regrinding uses conventional drum type ball mill, regrind feed preparation unit size-
0.038mm contents are 45.78%, and ore discharge granularity -0.038mm contents are 54.61%, and -0.038mm contents improve only 8.83 hundred
Branch, iron mineral liberation degree of minerals only improves 5 percentage points or so.After three sections of ball millings, ore milling product is needed by two sections
It is dehydrated groove, three sections of low intensity magnetic separations, two sections of dusting covers, three sections of dehydration grooves, four sections of low intensity magnetic separations, two sections of dusting covers, four sections of dehydration grooves, five sections of weak magnetics
Choosing, one section of filtering could obtain the iron ore concentrate of grade 66.53%, and its flow is longer, causes beneficiation cost higher.
The content of the invention
It is an object of the invention to provide a kind of energy can be reduced to the process optimization of regrinding and reconcentration system, simplification of flowsheet
Consumption, improves the grade and the rate of recovery of iron ore concentrate, and reduce beneficiation cost substitutes conventional drum type ball mill with agitating mill
Ore-dressing technique.
The purpose of the present invention is realized by following technical proposals.
A kind of ore-dressing technique that tumbling ball mill is substituted with agitating mill of the present invention, comprises the following steps:
(1)Raw ore is through primary grinding ball mill ore grinding, and ore milling product enters spiral concentrator and carries out graded operation, coarse fraction product
Return to one section of ball mill to regrind, granularity reaches that -0.074mm accounts for 45% ~ 50% fine fraction product and feeds a stage magnetic separator and selected
Not, a stages of magnetic separation concentrate and a stages of magnetic separation mine tailing that grade is 45% ~ 50%, a direct jettisoning of stages of magnetic separation mine tailing are obtained;
(2)One stages of magnetic separation concentrate feeds one section of cyclone and is classified again, and+0.074mm coarse fraction products are through secondary grinding
After return to a stages of magnetic separation, the following fine fraction products of -0.074mm feed primary dewatering groove and are dehydrated, its concentration be 40% ~ 50%,
Then two stages of magnetic separation are fed, the mine tailing of two stages of magnetic separation concentrate that grade is 50% ~ 60% and two stages of magnetic separation are obtained, secondly stages of magnetic separation
The direct jettisoning of mine tailing;
It is characterized in that:Also comprise the following steps:
(3)The concentrate of two stages of magnetic separation feeds Ball-stirring mill and two sections of cyclone classification operations ,+0.038mm of Ball-stirring mill coarse fraction
Product returns to Ball-stirring mill and regrinded, and -0.0 38mm of Ball-stirring mill accounts for 80% ~ 85% fine fraction product by three stages of magnetic separation and once mistake
Filter can obtain more than TFe67%, the iron ore concentrate of the rate of recovery more than 80%.
Agitating mill is a kind of new fine grinding equipment, available for fine grinding or Ultrafine Grinding.Driven by motor through reductor
Agitator, makees slow rotation, milling medium and thing in the cylinder full of certain milling medium (steel ball, corundum ball or gravel etc.)
Material makees overall multidimensional shuttling movement and spinning motion in cylinder.Milling medium and material are inside and outside mutually handed over up and down in cylinder
Change, the motion under the extruding force that milling medium weight power and spiral revolution are produced and produce levigate, scrubbing action and a small amount of
Impact and shear action, so that effectively fine grinding material.The reason for agitator mill is than ball grinder saving energy is that it saves the skilful of the energy
Wonderful design principle so that the energy consumption overwhelming majority, which is used in, directly to be stirred medium to reach grinding effect, rather than the empty consumption energy exists
Rotate or vibrate huge heavy grinding cylinder.
It is an advantage of the invention that:
1)Due to employing Ball-stirring mill in three sections of ore grindings, Ball-stirring mill can make granularity reach 80% for -0.0 38mm fine fraction products
~ 85%, one section of dusting cover and two sections of dusting covers can be thus omitted, magnetic separator, three stages of magnetic separation, four stages of magnetic separation and five stages of magnetic separation is dehydrated
Operation, two sections of dehydration grooves, three sections of dehydration grooves and four sections of dehydration groove operations, effectively shortens technological process, saves space, also simultaneously
The grade and the rate of recovery of iron ore concentrate are improved, beneficiation cost is reduced;
2)Due to the ore grinding principle and mechanical structure and the difference of traditional ball mill of Ball-stirring mill, its grinding efficiency is high, and capital construction is thrown
Enter it is small, so as to reduce production process energy consumption.
Brief description of the drawings
Fig. 1 is former process chart.
Fig. 2 is process chart of the invention.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.
As shown in Fig. 2, a kind of ore-dressing technique that tumbling ball mill is substituted with agitating mill of the invention, including under
Row step:
(1)Raw ore is through primary grinding ball mill ore grinding, and ore milling product enters spiral concentrator and carries out graded operation, coarse fraction product
Return to one section of ball mill to regrind, granularity reaches that -0.074mm accounts for 45% ~ 50% fine fraction product and feeds a stage magnetic separator and selected
Not, a stages of magnetic separation concentrate and a stages of magnetic separation mine tailing that grade is 45% ~ 50%, a direct jettisoning of stages of magnetic separation mine tailing are obtained;
(2)One stages of magnetic separation concentrate feeds one section of cyclone and is classified again, and+0.074mm coarse fraction products are through secondary grinding
After return to a stages of magnetic separation, the following fine fraction products of -0.074mm feed primary dewatering groove and are dehydrated, its concentration be 40% ~ 50%,
Then two stages of magnetic separation are fed, the mine tailing of two stages of magnetic separation concentrate that grade is 50% ~ 60% and two stages of magnetic separation are obtained, secondly stages of magnetic separation
The direct jettisoning of mine tailing;
It is characterized in that:Also comprise the following steps:
(3)The concentrate of two stages of magnetic separation feeds Ball-stirring mill and two sections of cyclone classification operations ,+0.038mm of Ball-stirring mill coarse fraction
Product returns to Ball-stirring mill and regrinded, and -0.0 38mm of Ball-stirring mill accounts for 80% ~ 85% fine fraction product by three stages of magnetic separation and once mistake
Filter can obtain more than TFe67%, the iron ore concentrate of the rate of recovery more than 80%.
The present invention substitutes the conventional drum type ball mill of three sections of ore grindings, -0.0 38mm of Ball-stirring mill using agitating mill
The fine fraction product for accounting for 80% ~ 85% is directly entered three stages of magnetic separation operations and secondary filter machine can obtain qualified concentrate containing so that choosing
Ore deposit technological process is more rational.On the premise of final concentrate grade and the rate of recovery are able to guarantee, shorten flow, reduction ore dressing into
This.
Claims (1)
1. a kind of ore-dressing technique that tumbling ball mill is substituted with agitating mill, comprises the following steps:
(1)Raw ore is through primary grinding ball mill ore grinding, and ore milling product enters spiral concentrator and carries out graded operation, coarse fraction product
Return to one section of ball mill to regrind, granularity reaches that -0.074mm accounts for 45% ~ 50% fine fraction product and feeds a stage magnetic separator and selected
Not, a stages of magnetic separation concentrate and a stages of magnetic separation mine tailing that grade is 45% ~ 50%, a direct jettisoning of stages of magnetic separation mine tailing are obtained;
(2)One stages of magnetic separation concentrate feeds one section of cyclone and is classified again, and+0.074mm coarse fraction products are through secondary grinding
After return to a stages of magnetic separation, the following fine fraction products of -0.074mm feed primary dewatering groove and are dehydrated, its concentration be 40% ~ 50%,
Then two stages of magnetic separation are fed, the mine tailing of two stages of magnetic separation concentrate that grade is 50% ~ 60% and two stages of magnetic separation are obtained, secondly stages of magnetic separation
The direct jettisoning of mine tailing;
It is characterized in that:Also comprise the following steps:
(3)The concentrate of two stages of magnetic separation feeds Ball-stirring mill and two sections of cyclone classification operations ,+0.038mm of Ball-stirring mill coarse fraction
Product returns to Ball-stirring mill and regrinded, and -0.0 38mm of Ball-stirring mill accounts for 80% ~ 85% fine fraction product by three stages of magnetic separation and once mistake
Filter can obtain more than TFe67%, the iron ore concentrate of the rate of recovery more than 80%.
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CN201710536453.XA CN107149978B (en) | 2017-07-04 | 2017-07-04 | A kind of ore-dressing technique with agitating mill substitution tumbling ball mill |
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CN201710536453.XA CN107149978B (en) | 2017-07-04 | 2017-07-04 | A kind of ore-dressing technique with agitating mill substitution tumbling ball mill |
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CN107149978A true CN107149978A (en) | 2017-09-12 |
CN107149978B CN107149978B (en) | 2019-11-05 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107552203A (en) * | 2017-09-25 | 2018-01-09 | 安徽金安矿业有限公司 | A kind of method and device for improving ball mill grinding efficiency |
CN108339661A (en) * | 2018-02-09 | 2018-07-31 | 鞍钢集团矿业设计研究院有限公司 | The full permanent magnetism short route of stage grinding handles mixed type iron ore technique |
CN111068897A (en) * | 2019-12-20 | 2020-04-28 | 辽宁科技学院 | Fine particle magnetite beneficiation process |
CN112337621A (en) * | 2020-10-13 | 2021-02-09 | 攀钢集团攀枝花钢铁研究院有限公司 | Production process and equipment of high-grade vanadium-titanium magnetite concentrate |
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DE3040099A1 (en) * | 1980-10-24 | 1982-06-03 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Ore dressing grinding circuit - passes underflow of cyclone classifier to water-only cyclone for power savings |
CN101966485A (en) * | 2009-07-28 | 2011-02-09 | 鞍钢集团矿业公司 | Before-filtering magnetic separator concentrating process |
CN102259051A (en) * | 2010-08-24 | 2011-11-30 | 鞍钢集团矿业公司 | Novel fine poor magnetic iron ore dressing process using centrifuges |
CN102363218A (en) * | 2011-11-25 | 2012-02-29 | 北京君致清科技有限公司 | Method for producing copper-powder-containing iron by reducing copper-containing furnace cinders directly |
CN102489387A (en) * | 2011-12-21 | 2012-06-13 | 鞍钢集团矿业设计研究院 | Extremely lean magnetite beneficiating process |
CN105734279A (en) * | 2016-03-28 | 2016-07-06 | 东北大学 | Iron ore concentrate preparation method capable of lowering coercive force of magnetized and roasted ore of refractory iron ore |
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2017
- 2017-07-04 CN CN201710536453.XA patent/CN107149978B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3040099A1 (en) * | 1980-10-24 | 1982-06-03 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Ore dressing grinding circuit - passes underflow of cyclone classifier to water-only cyclone for power savings |
CN101966485A (en) * | 2009-07-28 | 2011-02-09 | 鞍钢集团矿业公司 | Before-filtering magnetic separator concentrating process |
CN102259051A (en) * | 2010-08-24 | 2011-11-30 | 鞍钢集团矿业公司 | Novel fine poor magnetic iron ore dressing process using centrifuges |
CN102363218A (en) * | 2011-11-25 | 2012-02-29 | 北京君致清科技有限公司 | Method for producing copper-powder-containing iron by reducing copper-containing furnace cinders directly |
CN102489387A (en) * | 2011-12-21 | 2012-06-13 | 鞍钢集团矿业设计研究院 | Extremely lean magnetite beneficiating process |
CN105734279A (en) * | 2016-03-28 | 2016-07-06 | 东北大学 | Iron ore concentrate preparation method capable of lowering coercive force of magnetized and roasted ore of refractory iron ore |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107552203A (en) * | 2017-09-25 | 2018-01-09 | 安徽金安矿业有限公司 | A kind of method and device for improving ball mill grinding efficiency |
CN108339661A (en) * | 2018-02-09 | 2018-07-31 | 鞍钢集团矿业设计研究院有限公司 | The full permanent magnetism short route of stage grinding handles mixed type iron ore technique |
CN111068897A (en) * | 2019-12-20 | 2020-04-28 | 辽宁科技学院 | Fine particle magnetite beneficiation process |
CN112337621A (en) * | 2020-10-13 | 2021-02-09 | 攀钢集团攀枝花钢铁研究院有限公司 | Production process and equipment of high-grade vanadium-titanium magnetite concentrate |
CN112337621B (en) * | 2020-10-13 | 2023-02-21 | 攀钢集团攀枝花钢铁研究院有限公司 | Production process and equipment of high-grade vanadium-titanium magnetite concentrate |
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