CN107142624B - Sewing machine and sewing machine thread trimming mechanism - Google Patents
Sewing machine and sewing machine thread trimming mechanism Download PDFInfo
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- CN107142624B CN107142624B CN201710544788.6A CN201710544788A CN107142624B CN 107142624 B CN107142624 B CN 107142624B CN 201710544788 A CN201710544788 A CN 201710544788A CN 107142624 B CN107142624 B CN 107142624B
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Abstract
本发明提供一种缝纫机剪线机构及包含该剪线机构的缝纫机。该剪线机构的定刀固定在缝纫机机壳上;其动力机构为缝纫机的下轴,所述下轴上固定有转动件;其动刀安装在动刀架上,动刀架可转动地设置在缝纫机机壳内;其传动机构包括齿轮一、齿轮二、曲柄和连杆;齿轮一套设在所述下轴上,位于所述转动件的一侧,可相对所述下轴转动;齿轮一的外齿和齿轮二的外齿啮合,所述曲柄通过曲柄轴与齿轮二连接,所述连杆一端与曲柄连接,另一端与动刀架连接;所述齿轮一和所述转动件对应设置有相配合的接合结构,用于在离合机构作用下相互接合与分离。该剪线机构结构简单,成本低,稳定性好。
The invention provides a thread trimming mechanism for a sewing machine and a sewing machine including the thread trimming mechanism. The fixed knife of the thread trimming mechanism is fixed on the casing of the sewing machine; its power mechanism is the lower shaft of the sewing machine, and a rotating part is fixed on the lower shaft; the movable knife is installed on the movable knife holder, which is rotatably arranged Inside the sewing machine casing; its transmission mechanism includes a gear 1, a second gear, a crank and a connecting rod; the gears are set on the lower shaft, located on one side of the rotating member, and can rotate relative to the lower shaft; the gears are set on the lower shaft. The external teeth of the first gear mesh with the external teeth of the second gear. The crank is connected to the second gear through the crank shaft. One end of the connecting rod is connected to the crank, and the other end is connected to the movable tool rest. The first gear corresponds to the rotating member. A matching engagement structure is provided for mutual engagement and separation under the action of the clutch mechanism. The thread trimming mechanism is simple in structure, low in cost and good in stability.
Description
技术领域technical field
本发明涉及一种缝纫机,特别是涉及一种缝纫机的剪线机构。The invention relates to a sewing machine, in particular to a thread trimming mechanism of the sewing machine.
背景技术Background technique
缝纫机在完成一次缝制作业后需要进行剪线,也就是将机针与缝料之间连接的缝线剪断。传统的缝纫机本身不具有剪线功能,需要操作人员使用剪刀等完成剪线操作。针对人工剪线的不便,研发人员在缝纫机上增加了剪线功能。该类剪线机构包括有固定安装在机壳上的定刀,以及可往复转动的动刀。其工作原理是:在需要剪线的时候,由驱动装置(如电磁铁、气压缸等)驱动离合器将剪线机构与缝纫机的下轴进行连接,通过安装在缝纫机下轴上的具有特定形状的凸轮,将下轴的运动根据一定的时序关系传递到剪线驱动组件上,由剪线驱动组件带动动刀与定刀咬合实现剪线。完成剪线动作后,剪线驱动组件在凸轮或弹簧等作用下复位到原位置,准备下一次剪线。剪线机构如此往复地进行一次次的剪线操作。The sewing machine needs to trim the thread after completing a sewing operation, that is, to cut the thread connecting the needle and the sewing material. The traditional sewing machine itself does not have the thread trimming function, and the operator needs to use scissors to complete the thread trimming operation. In view of the inconvenience of manual thread trimming, the R&D personnel added the thread trimming function to the sewing machine. This kind of thread trimming mechanism includes a fixed knife fixedly installed on the casing, and a movable knife that can rotate back and forth. Its working principle is: when the thread needs to be trimmed, the clutch is driven by the driving device (such as an electromagnet, a pneumatic cylinder, etc.) to connect the thread trimming mechanism with the lower shaft of the sewing machine. The cam transmits the motion of the lower shaft to the thread trimming drive assembly according to a certain time sequence, and the thread trimming drive assembly drives the movable knife to engage with the fixed knife to realize thread trimming. After the thread trimming action is completed, the thread trimming drive assembly is reset to its original position under the action of a cam or a spring, and is ready for the next thread trimming. The thread trimming mechanism performs the thread trimming operation again and again in this way.
然而上述剪线机构存在一些缺陷,例如:该剪线机构需要一个轨迹复杂的凸轮零件,凸轮轨迹的准确性对剪线功能的可靠性影响很大;相互配合的凸轮与剪线驱动组件包含较多零件,结构复杂。However, the above thread trimming mechanism has some defects. For example, the thread trimming mechanism requires a cam part with a complex trajectory, and the accuracy of the cam trajectory has a great influence on the reliability of the thread trimming function; Multiple parts and complex structure.
发明内容SUMMARY OF THE INVENTION
鉴于以上所述现有技术的缺点,本发明的目的至少在于提供一种缝纫机剪线机构及包含该剪线机构的缝纫机,以简化剪线机构的结构,提高剪线功能的可靠性。In view of the above-mentioned shortcomings of the prior art, the present invention at least aims to provide a thread trimming mechanism for a sewing machine and a sewing machine including the thread trimming mechanism, so as to simplify the structure of the thread trimming mechanism and improve the reliability of the thread trimming function.
为实现上述目的及其他相关目的,在一个实施例中,本发明提供一种缝纫机剪线机构,包括定刀、动刀、动力机构、传动机构和离合机构;所述定刀固定在缝纫机机壳上;所述动力机构为缝纫机的下轴,所述下轴上固定有转动件;所述动刀安装在动刀架上,动刀架可转动地设置在缝纫机机壳内;所述传动机构包括齿轮一、齿轮二、曲柄和连杆;齿轮一套设在所述下轴上,位于所述转动件的一侧,可相对所述下轴转动;齿轮一的外齿和齿轮二的外齿啮合,所述曲柄通过曲柄轴与齿轮二连接,所述连杆一端与曲柄连接,另一端与动刀架连接;所述齿轮一和所述转动件对应设置有相配合的接合结构,用于在离合机构作用下相互接合与分离。In order to achieve the above purpose and other related purposes, in one embodiment, the present invention provides a sewing machine thread trimming mechanism, including a fixed knife, a moving knife, a power mechanism, a transmission mechanism and a clutch mechanism; the fixed knife is fixed on the sewing machine casing upper; the power mechanism is the lower shaft of the sewing machine, and a rotating member is fixed on the lower shaft; the movable knife is installed on the movable knife rest, and the movable knife rest is rotatably arranged in the casing of the sewing machine; the transmission mechanism It includes
在一个实施例中,所述动刀架可转动地设置在所述下轴的轴套上。In one embodiment, the movable tool rest is rotatably arranged on the shaft sleeve of the lower shaft.
在一个实施例中,所述离合机构包括驱动装置和离合器,驱动装置驱动离合器沿所述下轴前后移动,离合器带动所述齿轮一与所述转动件接合与分离。In one embodiment, the clutch mechanism includes a driving device and a clutch, the driving device drives the clutch to move back and forth along the lower shaft, and the clutch drives the first gear to engage and disengage from the rotating member.
在一个实施例中,所述驱动装置为电磁铁、气压缸、液压缸或电动机。In one embodiment, the driving device is an electromagnet, a pneumatic cylinder, a hydraulic cylinder or an electric motor.
在一个实施例中,所述离合器为拨叉,所述拨叉的一端为叉头,与所述齿轮一连接,另一端与驱动装置连接,用于在驱动装置的驱动下带动齿轮一与转动件接合与分离。In one embodiment, the clutch is a shift fork, one end of the shift fork is a fork head, which is connected with the first gear, and the other end is connected with the driving device, which is used to drive the first gear and rotate under the driving of the driving device. Parts engagement and disengagement.
在一个实施例中,所述离合器包括推板和复位弹簧,所述推板一端与驱动装置连接,另一端位于所述齿轮一的背向所述转动件的一侧,用于推动所述齿轮一和所述转动件接合,所述复位弹簧用于所述齿轮一和所述转动件的分离。In one embodiment, the clutch includes a push plate and a return spring, one end of the push plate is connected to the driving device, and the other end is located on the side of the first gear facing away from the rotating member, for pushing the gear One is engaged with the rotating member, and the return spring is used for the separation of the first gear and the rotating member.
在一个实施例中,所述接合结构包括分别设置在齿轮一和转动件上的推动销和推动部,推动销沿轴向从齿轮一向转动件延伸,或沿轴向从转动件向齿轮一延伸,相应地,推动部从转动件或齿轮一径向向外延伸,使得在齿轮一与转动件接合时由于推动部和推动销的接触而使齿轮一随转动件同步转动。In one embodiment, the engagement structure includes a push pin and a push portion respectively disposed on the first gear and the rotating member, the push pin extends from the gear one to the rotating member in the axial direction, or extends from the rotating member to the gear one in the axial direction Accordingly, the push portion extends radially outward from the rotating member or gear one, so that when the gear one is engaged with the rotating member, the gear one rotates synchronously with the rotating member due to the contact between the push portion and the push pin.
在一个实施例中,所述离合器包括推板,所述推板一端与驱动装置连接,另一端位于所述齿轮一的背向所述转动件的一侧,所述接合结构包括设置在所述齿轮一上的轴向销孔,销孔内活动设置推动销,推动销的一端穿过销孔并位于推板和齿轮一之间,从转动件径向向外延伸出推动部,齿轮一与转动件接合时,推板向转动件推动推动销,使推动销与推动部接触,从而使齿轮一随转动件同步转动;在齿轮一和推板之间设置有与推动销连接的使推动销复位的复位弹簧。In one embodiment, the clutch includes a push plate, one end of the push plate is connected with the driving device, and the other end is located on the side of the first gear facing away from the rotating member, and the engagement structure includes a The axial pin hole on the first gear, a push pin is movably arranged in the pin hole, one end of the push pin passes through the pin hole and is located between the push plate and the first gear, and a push portion extends radially outward from the rotating part, and the first gear is connected to the first gear. When the rotating member is engaged, the push plate pushes the push pin to the rotating member, so that the push pin contacts the push portion, so that the first gear rotates synchronously with the rotating member; Return spring for reset.
在一个实施例中,本发明还提供了一种缝纫机,该缝纫机包含前述任一种缝纫机剪线机构。In one embodiment, the present invention also provides a sewing machine comprising any of the aforementioned sewing machine thread trimming mechanisms.
如上所述,本发明的一个或多个实施例具有以下有益效果:通过以齿轮副及曲柄连杆结构代替现有技术中凸轮与剪线驱动组件相配合的形式,使剪线机构的结构更加简单,成本更低,稳定性更好,在达到剪线效果的同时使得剪线功能更为可靠。As described above, one or more embodiments of the present invention have the following beneficial effects: by replacing the prior art in which the cam is matched with the thread trimmer drive assembly, the structure of the thread trimmer mechanism is more Simple, lower cost and better stability, while achieving the thread trimming effect, the thread trimming function is more reliable.
附图说明Description of drawings
图1显示为本发明缝纫机剪线机构一个实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the thread trimming mechanism of the sewing machine of the present invention.
元件标号说明Component label description
1 机壳1 Chassis
2 动刀2 moving knives
3 定刀3 fixed knife
4 动刀架4 moving tool holder
5 刀架压板5 Tool holder pressure plate
6 下轴前轴套6 Lower axle front bushing
7 下轴7 Lower shaft
8 凸轮8 cams
9 齿轮一9 gear one
10 拨叉10 Fork
11 螺母11 Nuts
12 连杆12 connecting rod
13 曲柄13 crank
14 曲柄轴套14 Crank bushing
15 齿轮二15 gear two
16 电磁铁芯16 Solenoid core
17 电磁铁支架17 Electromagnet Bracket
18 电磁铁18 Electromagnets
19 弹簧19 Spring
20 推动销20 push pins
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
请参阅图1。须知,本说明书附图中所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容所能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。See Figure 1. It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings of this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the implementation of the present invention. Therefore, it does not have technical substantive significance, and any modification of structure, change of proportional relationship or adjustment of size should still fall within the scope of the present invention without affecting the effect that the present invention can produce and the purpose that can be achieved. The scope of the disclosed technical content can be covered. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The implementable scope of the invention, and the change or adjustment of the relative relationship thereof, shall also be regarded as the implementable scope of the present invention without substantially changing the technical content.
本发明缝纫机剪线机构主要包括动刀、定刀、为动刀转动提供动力的动力机构、将动力机构的动力传递到动刀且使动刀产生往复转动的传动机构、以及使传动机构与动力机构接合与分离的离合机构。此处接合是指在两个机械结构之间建立动力传递关系,而分离是指断开上述动力传递关系。其中,动力机构为缝纫机的下轴,下轴上固定有与之同步转动的转动件;离合机构包括驱动装置和离合器。The thread trimming mechanism of the sewing machine of the present invention mainly includes a moving knife, a fixed knife, a power mechanism for providing power for the rotation of the moving knife, a transmission mechanism for transmitting the power of the power mechanism to the moving knife and causing the moving knife to reciprocate, and a transmission mechanism and the power A clutch mechanism that engages and disengages the mechanism. Engagement here refers to establishing a power transmission relationship between the two mechanical structures, while disengagement refers to breaking the above power transmission relationship. The power mechanism is the lower shaft of the sewing machine, and the lower shaft is fixed with a rotating member that rotates synchronously with the lower shaft; the clutch mechanism includes a driving device and a clutch.
图1示出本发明缝纫机剪线机构的一个实施例。FIG. 1 shows an embodiment of the thread trimming mechanism of the sewing machine of the present invention.
本实施例中,动力机构为缝纫机的下轴7,为动刀的转动提供动力。In this embodiment, the power mechanism is the
如图1所示,定刀3固定在缝纫机的机壳1上,动刀2安装在动刀架4上,动刀架4套设在下轴7的下轴前轴套6上,动刀架4可相对下轴前轴套6转动。刀架压板5将动刀架4限制在下轴前轴套6上。虽然本实施例的动刀架4采用了以下轴前轴套6为转动轴的形式,然而在其他实施例中也可以其他轴,例如为其单独设置的轴作为转动轴,或者以其他方式可转动地设置在机壳1内。As shown in Figure 1, the
如图1所示,本实施例中,下轴上的转动件具体采用凸轮8,而传动机构则具体包括齿轮一9、齿轮二15、曲柄13以及连杆12。凸轮8固定在下轴7上,能够与下轴7同步转动,齿轮一9套设在下轴7上,位于凸轮8的一侧,但齿轮一9相对于下轴7是可转动的,也即在未与凸轮8接合的时候不随下轴7的转动而转动。齿轮一9的外齿与齿轮二15的外齿相互啮合。曲柄13与连杆12的一端连接,形成曲柄连杆机构。连杆12的另一端连接到动刀架4上。曲柄13通过曲柄轴与齿轮二15连接,曲柄轴穿过固定在机壳1上的曲柄轴套14。As shown in FIG. 1 , in this embodiment, the rotating member on the lower shaft adopts the
如图1所示,本实施例的离合机构具体包括拨叉10和电磁铁18,其中电磁铁18为驱动装置,而拨叉10为离合器。机壳1上设置有电磁铁支架17,电磁铁18设置在电磁铁支架17上。电磁铁18内的电磁铁芯16一端连接有拨叉10,螺母11用于以螺纹连接的方式将拨叉10固定在电磁铁芯16上,另一端连接有弹簧19,弹簧19用于电磁铁芯16的复位。拨叉10的叉头与齿轮一9连接,例如可采用将拨叉10的叉头设置在齿轮一9上的卡槽(未示出)内的方式,或其他任何能够与齿轮一保持连接且不阻碍齿轮一转动的连接方式。齿轮一9和凸轮8上对应设置有相配合的接合结构,用于在离合机构作用下相互接合与分离。在图1所示实施例中,齿轮一9轴向设置有推动销20,凸轮8上相应地径向设置有推动部,该推动部可设置在凸轮8的外圆周上,也可从其一侧伸出且径向延伸。在齿轮一9与凸轮8分离的状态下,推动销20与推动部互不接触,齿轮一9不随凸轮8的转动而转动,在齿轮一9与凸轮8接合的状态下,随着凸轮8的转动,推动部与推动销20接触,推动推动销20,进而带动齿轮一9与凸轮8同步转动。在其他实施例中,也可将推动销设置在凸轮上,将推动部设置在齿轮一上,由推动销带动推动部。As shown in FIG. 1 , the clutch mechanism of this embodiment specifically includes a
下面以图1所示实施例为基础,说明剪线机构的工作过程。在不需要剪线时,齿轮一9和凸轮8是相互分离的,齿轮一9不随下轴7的转动而转动。当需要剪线时,控制系统发出剪线指令,电磁铁18启动,电磁铁芯16推动拨叉10沿下轴7向前移动,拨叉10则推动齿轮一9与凸轮8进行接合,由推动部推动推动销20,使齿轮一9在凸轮8的带动下随下轴7一起转动,齿轮一9进而带动齿轮二15转动,齿轮二15带动曲柄13转动,从而带动连杆12往复运动,连杆12的往复运动又带动动刀架4连同动刀2产生往复转动,在转动的过程中配合定刀3完成剪线动作。剪线完成后,动刀2在连杆12带动下回到初始位置,并且电磁铁芯16复位,带动拨叉10复位,进而带动齿轮一9与凸轮8分离,等待下次剪线操作。The working process of the thread trimming mechanism will be described below based on the embodiment shown in FIG. 1 . When the thread trimming is not required, the gear one 9 and the
需要进一步说明的是,虽然图1所示实施例采用的离合机构以电磁铁作为驱动装置,以拨叉作为离合器,然而本领域技术人员能够理解,任何其他合适的驱动装置和离合器均可用以替换上述选择。同样,齿轮一与凸轮的接合结构也不局限于前述实施例。例如,驱动装置可由电磁铁替换为气压缸、液压缸或电动机等。离合器可例如采用如下结构,将拨叉替换为设置在齿轮一一侧的推板,用于推动齿轮一与凸轮接合,同时在齿轮一和凸轮之间设置复位弹簧,用于通过压缩弹簧的复位实现剪线完成后齿轮一和凸轮的分离,在其他实施例中也可通过拉伸弹簧的复位实现剪线完成后齿轮一和凸轮的分离,该拉伸弹簧一端与齿轮一连接,另一端固定在机壳内的适当位置。It should be further explained that although the clutch mechanism used in the embodiment shown in FIG. 1 uses an electromagnet as a driving device and a shift fork as a clutch, those skilled in the art can understand that any other suitable driving device and clutch can be used to replace above options. Likewise, the engagement structure of the first gear and the cam is not limited to the foregoing embodiment. For example, the driving device may be replaced by an electromagnet with a pneumatic cylinder, a hydraulic cylinder or an electric motor or the like. For example, the clutch can adopt the following structure, the shift fork is replaced with a push plate arranged on one side of the gear, which is used to push the gear one to engage with the cam, and a return spring is provided between the gear one and the cam for reset by the compression spring. To achieve the separation of the first gear and the cam after the thread trimming is completed, in other embodiments, the separation of the first gear and the cam after the thread trimming is completed can also be realized by the reset of the tension spring. One end of the tension spring is connected with the first gear, and the other end is fixed. appropriate location within the enclosure.
再如,对于齿轮一与凸轮的接合还可采用如下方式:在齿轮一上设置轴向销孔,销孔内活动设置推动销,推动销的一端穿过销孔,在齿轮一和推板之间的推动销的一端连接复位弹簧,例如将弹簧套设在推动销上,且弹簧及推动销的靠近推板的端部相互固定连接,弹簧的两端分别顶在推板和齿轮一上,当剪线完成后,随着推板的复位在复位弹簧的作用下能够使推动销复位,使齿轮一和凸轮分离。如同图1所示实施例,凸轮上设置径向推动部,在推动销被推板穿过销孔推向凸轮时用以与推动销接触从而推动齿轮一随凸轮转动。在这种情况下,由于齿轮一不需要沿下轴移动,因此可省去齿轮一和凸轮之间的复位弹簧,采用拉伸弹簧的情况也是如此。For another example, the engagement between the first gear and the cam can also be as follows: an axial pin hole is arranged on the first gear, a push pin is movably arranged in the pin hole, one end of the push pin passes through the pin hole, and the first gear and the push plate are connected. One end of the push pin between the two is connected to the return spring, for example, the spring is sleeved on the push pin, and the spring and the end of the push pin close to the push plate are fixedly connected to each other, and the two ends of the spring are respectively pressed against the push plate and the
综上所述,本发明上述实施例通过以齿轮及曲柄连杆结构代替现有技术中凸轮与剪线驱动组件相配合的形式,使剪线机构的结构更加简单,成本更低,稳定性更好,并且由于剪线动作是通过往复摆动的方式实现的,当剪线完成后可以将卡在动刀、定刀之间的线带出来,从而起到了避免卡线的现象发生,在达到剪线效果的同时使得剪线功能更为可靠。To sum up, the above embodiments of the present invention make the structure of the thread trimming mechanism simpler, lower in cost and more stable by replacing the prior art in which the cam and the thread trimming drive assembly cooperate with the gear and crank connecting rod structure. Good, and because the thread trimming action is realized by reciprocating swing, when the thread trimming is completed, the thread stuck between the moving knife and the fixed knife can be brought out, thus avoiding the phenomenon of thread jamming. The thread trimming function is more reliable at the same time.
所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.
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CN106283420A (en) * | 2016-10-26 | 2017-01-04 | 杰克缝纫机股份有限公司 | A kind of thread cutting method of sewing machine |
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JP2007175254A (en) * | 2005-12-27 | 2007-07-12 | Janome Sewing Mach Co Ltd | Thread-cutting sewing machine |
CN201021468Y (en) * | 2007-02-07 | 2008-02-13 | 俞巧萍 | Automatic line-cutting machine with digital control plane sewer |
CN101519834A (en) * | 2009-03-16 | 2009-09-02 | 中捷缝纫机股份有限公司 | Trimming, pressure-lifting and linear-sweeping drive mechanism in sewing machine |
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Address after: 318010 No. 1008, east section of Donghai Avenue, Sanjia, Jiaojiang District, Taizhou City, Zhejiang Province Patentee after: Jack Technology Co.,Ltd. Address before: 318010 No. 15 Airport South Road, Jiaojiang District, Zhejiang, Taizhou Patentee before: JACK SEWING MACHINE Co.,Ltd. |