CN107141842B - A method of improving silicon carbide micro-powder dispersibility - Google Patents

A method of improving silicon carbide micro-powder dispersibility Download PDF

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Publication number
CN107141842B
CN107141842B CN201710460433.9A CN201710460433A CN107141842B CN 107141842 B CN107141842 B CN 107141842B CN 201710460433 A CN201710460433 A CN 201710460433A CN 107141842 B CN107141842 B CN 107141842B
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silicon carbide
powder
carbide micro
micro
modified
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CN107141842A (en
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时松超
吴来根
孙国平
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Zhengzhou Xilikang New Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/28Compounds of silicon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C3/00Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
    • C09C3/08Treatment with low-molecular-weight non-polymer organic compounds
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/22Rheological behaviour as dispersion, e.g. viscosity, sedimentation stability

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  • Organic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The invention discloses a kind of methods improving silicon carbide micro-powder dispersibility, include the following steps:(1) silicon carbide micro-powder and phthalimide are mixed to join in closed reactor, stirred and slowly heated up;(2) when mixture temperature rises to 366 DEG C~380 DEG C in step (1), 20~50 minutes are kept the temperature, then slow cooling is added diethylenetriamine aqueous solution, 10~20 minutes are stood after mixing to 25 DEG C;(4) mixed liquor is divided into two layers:Upper layer is modified silicon carbide micro-powder suspension, and lower layer is the silicon carbide micro-powder particle reunited;(5) the modified silicon carbide micro-powder suspension in upper layer is extracted out filtering, precipitate washed with benzene, then dry modified silicon carbide micro-powder;The silicon carbide micro-powder particle that lower layer reunites is modified again after de-agglomerated to be used.The present invention can preferably solve stable problem after dispersion and dispersion in silicon carbide micro-powder pulping process, obtain the silicon carbide micro-powder that high-performance meets practical application.

Description

A method of improving silicon carbide micro-powder dispersibility
Technical field
The present invention relates to a kind of method improving silicon carbide micro-powder dispersibility, the side that especially silicon carbide micro-powder surface is modified Method.
Background technology
Silicon carbide micro-powder is as abrasive material or filler in ceramic microabrasive tools, resin finish grinding wheel and diamond wheel Etc. have a wide range of applications.Since its excellent properties such as hardness is high, intensity is high, and anti-oxidant and wear-resisting property is very prominent It is also very extensive Deng the application of, silicon carbide micro-powder in terms of the non-grinding purposes such as refractory material, engineering ceramics, structural material.Mesh Before, silicon carbide micro-powder have become development modern national defense, modern industry and high and new technology main raw material(s).Due to fine granularity The silicon carbide micro-powder of (10 μm or less) is in irregular shape, surface energy is larger, easily causes to reunite, and forms offspring, makes superfine powder The advantage of body is difficult to play.Not only moulded manufacturability is not achieved in dispersibility and mobility in the pouring forming technology of ceramic abrasive tool Can require, and resin finish grinding wheel production in it is also poor with the compatibility of bonding agent, seriously affected finished product quality and Excellent properties.
Therefore, surface modification is carried out to silicon carbide micro-powder, makes it have good dispersibility, mobility, eliminates and reunite, The silicon carbide micro-powder prepared in subsequent mist projection granulating can be configured to disperse evenly and stably and solid concentration is higher, viscosity is relatively low Slurry.The prior art there are energy consumptions it is big, particle dispersion is bad, the production cycle is long, product stability is poor the shortcomings of.The present invention Have many advantages, such as that operating procedure is simple, it is high to wrap up uniform, stably dispersing, production efficiency.
Invention content
For deficiency in the prior art, the present invention provides a kind of methods improving silicon carbide micro-powder dispersibility.
The present invention is achieved through the following technical solutions, and its step are as follows:
(1) silicon carbide micro-powder and phthalimide are mixed to join in closed reactor, stirred and slowly risen Temperature, the weight of wherein phthalimide are the 0.5%~2.0% of silicon carbide micro-powder weight;
(2) when mixture temperature rises to 366 DEG C~380 DEG C in step (1), 20~50 minutes are kept the temperature, is then slowly dropped Temperature is added diethylenetriamine aqueous solution, after being stirred stands 10~20 minutes, wherein diethylenetriamine aqueous solution to 25 DEG C Weight is 1~3 times of silicon carbide micro-powder weight;
(3) mixed liquor is divided into two layers:Upper layer is modified silicon carbide micro-powder suspension, and lower layer is that the silicon carbide of reunion is micro- Powder;
(4) the modified silicon carbide micro-powder suspension in upper layer is extracted out filtering, precipitate washed with benzene is then modifiedly dry Silicon carbide micro-powder afterwards;The silicon carbide micro-powder particle that lower layer reunites is modified again after de-agglomerated to be used.
Wherein the weight concentration of diethylenetriamine is 0.5%~1.0% in the diethylenetriamine aqueous solution.
Wherein the reactor carries chuck and agitating device.
The wherein described cooling method is to remove heating source and naturally cool to 110 DEG C or less to be passed through cooling Jie in chuck again Matter cools down.
Beneficial effects of the present invention:
The present invention is heated up simultaneously by the way that silicon carbide micro-powder and phthalimide to be stirred in closed reactor It allows phthalimide distillation to become gaseous state, is evenly distributed on around silicon carbide micro-powder, then slow cooling makes adjacent benzene two again Carboximide is set in silicon carbide micro-powder surface, and diethylenetriamine is reacted with phthalimide generates the larger band of molecular weight The organic molecule for having amido and carbonyl hinders the interparticle group of silicon carbide micro-powder in silicon carbide micro-powder space forming surface steric hindrance It is poly-, improve the dispersibility of silicon carbide micro-powder.The particle diameter reunited in silicon carbide micro-powder is larger, surface coated modification point Son is insufficient to allow its dispersion, therefore is deposited in bottom.The silicon carbide micro-powder particle that do not reunite is disperseed well.The present invention The silicon carbide micro-powder surface package of processing is uniform, is firmly combined with, and silicon carbide micro-powder particle diameter is evenly distributed, and dispersibility and divides again Scattered property has great raising.
The present invention has many advantages, such as that operating procedure is simple, it is high to wrap up uniform, stably dispersing, production efficiency.
Specific implementation method
With reference to specific example, the present invention will be described, and following implementation is merely to illustrate the present invention, and does not have to In limitation scope of the present invention.
Embodiment 1, a method of silicon carbide micro-powder dispersibility being improved, its step are as follows:
(1) silicon carbide micro-powder and phthalimide are mixed to join in closed reactor, stirred and slowly risen Temperature, the weight of wherein phthalimide are the 0.5% of silicon carbide micro-powder weight;
(2) when mixture temperature rises to 366 DEG C~368 DEG C in step (1), 20 minutes are kept the temperature, then slow cooling is extremely 25 DEG C, diethylenetriamine aqueous solution is added, 10 minutes are stood after being stirred, wherein the weight of diethylenetriamine aqueous solution is carbon 1.5 times of SiClx micropowder weight;
(3) mixed liquor is divided into two layers:Upper layer is modified silicon carbide micro-powder suspension, and lower layer is that the silicon carbide of reunion is micro- Powder;
(4) the modified silicon carbide micro-powder suspension in upper layer is extracted out filtering, precipitate washed with benzene is then modifiedly dry Silicon carbide micro-powder afterwards;The silicon carbide micro-powder particle that lower layer reunites is modified again after de-agglomerated to be used.
Wherein the weight concentration of diethylenetriamine is 0.5% in the diethylenetriamine aqueous solution.
Wherein the reactor carries chuck and agitating device.
The wherein described cooling method is to remove heating source and naturally cool to 110 DEG C or less to be passed through cooling Jie in chuck again Matter cools down.
Embodiment 2, a method of silicon carbide micro-powder dispersibility being improved, its step are as follows:
(1) silicon carbide micro-powder and phthalimide are mixed to join in closed reactor, stirred and slowly risen Temperature, the weight of wherein phthalimide are the 1.5% of silicon carbide micro-powder weight;
(2) when mixture temperature rises to 368 DEG C~370 DEG C in step (1), 25 minutes are kept the temperature, then slow cooling is extremely 25 DEG C, diethylenetriamine aqueous solution is added, 15 minutes are stood after being stirred, wherein the weight of diethylenetriamine aqueous solution is carbon 2 times of SiClx micropowder weight;
(3) mixed liquor is divided into two layers:Upper layer is modified silicon carbide micro-powder suspension, and lower layer is that the silicon carbide of reunion is micro- Powder;
(4) the modified silicon carbide micro-powder suspension in upper layer is extracted out filtering, precipitate washed with benzene is then modifiedly dry Silicon carbide micro-powder afterwards;The silicon carbide micro-powder particle that lower layer reunites is modified again after de-agglomerated to be used.
Wherein the weight concentration of diethylenetriamine is 0.8% in the diethylenetriamine aqueous solution.
Wherein the reactor carries chuck and agitating device.
The wherein described cooling method is to remove heating source and naturally cool to 110 DEG C or less to be passed through cooling Jie in chuck again Matter cools down.
Embodiment 3, a method of silicon carbide micro-powder dispersibility being improved, its step are as follows:
(1) silicon carbide micro-powder and phthalimide are mixed to join in closed reactor, stirred and slowly risen Temperature, the weight of wherein phthalimide are the 2.0% of silicon carbide micro-powder weight;
(2) when mixture temperature rises to 375 DEG C~380 DEG C in step (1), 35 minutes are kept the temperature, then slow cooling is extremely 25 DEG C, diethylenetriamine aqueous solution is added, 20 minutes are stood after being stirred, wherein the weight of diethylenetriamine aqueous solution is carbon 3 times of SiClx micropowder weight;
(3) mixed liquor is divided into two layers:Upper layer is modified silicon carbide micro-powder suspension, and lower layer is that the silicon carbide of reunion is micro- Powder;
(4) the modified silicon carbide micro-powder suspension in upper layer is extracted out filtering, precipitate washed with benzene is then modifiedly dry Silicon carbide micro-powder afterwards;The silicon carbide micro-powder particle that lower layer reunites is modified again after de-agglomerated to be used.
Wherein the weight concentration of diethylenetriamine is 1.0% in the diethylenetriamine aqueous solution.
Wherein the reactor carries chuck and agitating device.
The wherein described cooling method is to remove heating source and naturally cool to 110 DEG C or less to be passed through cooling Jie in chuck again Matter cools down.

Claims (4)

1. a kind of method improving silicon carbide micro-powder dispersibility, it is characterised in that:Include the following steps:
(1) silicon carbide micro-powder and phthalimide are mixed to join in closed reactor, stirred and slowly heated up, The weight of middle phthalimide is the 0.5%~2.0% of silicon carbide micro-powder weight;
(2) when mixture temperature rises to 366 DEG C~380 DEG C in step (1), 20~50 minutes are kept the temperature, then slow cooling is extremely 25 DEG C, diethylenetriamine aqueous solution is added, 10~20 minutes, the wherein weight of diethylenetriamine aqueous solution are stood after being stirred It is 1~3 times of silicon carbide micro-powder weight;
(3) mixed liquor is divided into two layers:Upper layer is modified silicon carbide micro-powder suspension, and lower layer is the silicon carbide micro-powder grain reunited Son;
(4) the modified silicon carbide micro-powder suspension in upper layer is extracted out filtering, precipitate washed with benzene is then modifiedly dry Silicon carbide micro-powder;The silicon carbide micro-powder particle that lower layer reunites is modified again after de-agglomerated to be used.
2. a kind of method improving silicon carbide micro-powder dispersibility according to claim 1, it is characterised in that:The diethyl The mass concentration of diethylenetriamine is 0.5%~1.0% in three amine aqueous solution of alkene.
3. a kind of method improving silicon carbide micro-powder dispersibility according to claim 1, it is characterised in that:The reaction Device carries chuck and agitating device.
4. a kind of method improving silicon carbide micro-powder dispersibility according to claim 1 or 3, it is characterised in that:Described Cooling method is to remove heating source and naturally cool to 110 DEG C or less to be passed through cooling medium cooling in chuck again.
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Citations (10)

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US3914312A (en) * 1973-02-07 1975-10-21 Centre Etd Ind Pharma Process for the preparation of propargylamine
SU1142473A1 (en) * 1983-03-03 1985-02-28 Физико-химический институт АН УССР Method of obtaining 2,2'-diphthalimidoethylamine
CN101230211A (en) * 2007-12-27 2008-07-30 同济大学 Method for preparing small-molecule imide modified carbon nano-tube
CN101531373A (en) * 2009-04-13 2009-09-16 四川大学 Active organo montmorillonite and preparation method thereof
CN101948317A (en) * 2010-09-17 2011-01-19 青州宇信陶瓷材料有限公司 Method for preparing silicon carbide micro-powder modifying agent
CN102923706A (en) * 2012-11-29 2013-02-13 江苏乐园新材料集团有限公司 Preparation method of silicon carbide micro powder capable of improving dispersity
CN103833378A (en) * 2014-01-27 2014-06-04 连云港海蓝研磨材料有限公司 Surface modification method of silicon carbide micropowder
CN104610780A (en) * 2015-01-12 2015-05-13 中国科学院宁波材料技术与工程研究所 Modification method for silicon carbide particles
CN105645968A (en) * 2016-03-03 2016-06-08 南京工业大学 Preparation method of ultramicro silicon carbide powder high-performance size
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Patent Citations (10)

* Cited by examiner, † Cited by third party
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US3914312A (en) * 1973-02-07 1975-10-21 Centre Etd Ind Pharma Process for the preparation of propargylamine
SU1142473A1 (en) * 1983-03-03 1985-02-28 Физико-химический институт АН УССР Method of obtaining 2,2'-diphthalimidoethylamine
CN101230211A (en) * 2007-12-27 2008-07-30 同济大学 Method for preparing small-molecule imide modified carbon nano-tube
CN101531373A (en) * 2009-04-13 2009-09-16 四川大学 Active organo montmorillonite and preparation method thereof
CN101948317A (en) * 2010-09-17 2011-01-19 青州宇信陶瓷材料有限公司 Method for preparing silicon carbide micro-powder modifying agent
CN102923706A (en) * 2012-11-29 2013-02-13 江苏乐园新材料集团有限公司 Preparation method of silicon carbide micro powder capable of improving dispersity
CN103833378A (en) * 2014-01-27 2014-06-04 连云港海蓝研磨材料有限公司 Surface modification method of silicon carbide micropowder
CN105884377A (en) * 2014-12-09 2016-08-24 任海涛 Method for carrying out surface modification on silicon carbide powder by silane coupling agent
CN104610780A (en) * 2015-01-12 2015-05-13 中国科学院宁波材料技术与工程研究所 Modification method for silicon carbide particles
CN105645968A (en) * 2016-03-03 2016-06-08 南京工业大学 Preparation method of ultramicro silicon carbide powder high-performance size

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Denomination of invention: A Method for Improving the Dispersion of Silicon Carbide Powders

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