CN107141685A - High heat-resisting BMC composites - Google Patents
High heat-resisting BMC composites Download PDFInfo
- Publication number
- CN107141685A CN107141685A CN201710278301.4A CN201710278301A CN107141685A CN 107141685 A CN107141685 A CN 107141685A CN 201710278301 A CN201710278301 A CN 201710278301A CN 107141685 A CN107141685 A CN 107141685A
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- Prior art keywords
- resisting
- glass fiber
- high heat
- bmc
- short glass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/06—Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/06—Elements
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/02—Ingredients treated with inorganic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
Abstract
The invention discloses a kind of high resistance to the invention discloses the high heat-resisting BMC composites of one kind, the material shape moulding material that the composite is composited using short glass fiber and carbon fiber powder vinylite;The functional issues such as high temperature resistant, zero contraction, low-gravity are mainly solved, the mechanical performance and stability of material is improved.Hot BMC composites, the composite uses the material shape moulding material that short glass fiber and carbon fiber powder vinylite are composited;The functional issues such as high temperature resistant, zero contraction, low-gravity are mainly solved, the mechanical performance and stability of material is improved.
Description
Technical field
The present invention relates to the high heat-resisting BMC composites of one kind.
Background technology
BMC (Bulk Molding Compounds) is with special unsaturated polyester thermosetting hardening resin, with excellent
Electrical insulative property, heat resistance, flame resistance, high mechanical properties dimensional stability, corrosion resistance, water resistance, shrink stability etc.,
Highest product in various thermosetting hardening moulding materials.
BMC ejection formations are also known as BMC injection molding.Britain is referred to as DMC(Expect BMC)Ejection formation.
The stock of this ejection formation is unsaturated polyester, styrene resin, along with mineral filler, colouring agent and 10-30%
(Percentage by weight)The composition such as fiber glass reinforcement block plastics.Length of Glass Fiber typically takes 6-12mm, and long is reachable
25mm, BMC and SMC are named as to this new moulding material using unsaturated polyester as the glass fiber reinforcement of binding agent(Piece
Shape moulding compound);These block stocks are category reinforced thermosetting plastics.Its product gone very high resistance, moisture-proof, have excellent machine
Tool performance and less shrinkage factor, therefore can be used to produce the product in thick section, it is widely used in electronics industry and household electrical appliance
Aspect, makees various housings and finding etc..
But performance of the material in terms of high temperature resistant and anti-shrink also needs to further optimization, makes it in radio, essence
It can just be more suitable for when being used in the equipment instrument such as close instrument.
The content of the invention
It is contemplated that overcoming the deficiencies in the prior art, there is provided the high heat-resisting BMC composites of one kind, the BMC composites
Heat-resisting, water-fast, oil resistant, excellent corrosion resistance adapt to various moulding process, can meet the performance requirement of various products.
A kind of high heat-resisting BMC composites that the present invention is provided, the composite uses short glass fiber and carbon fiber
The material shape moulding material that powder vinylite is composited.
The short glass fiber uses dilute HCl and Silane coupling reagent KH-570 working process mistake successively.
The working process process to short glass fiber is specially:
The short glass fiber is placed in 2 h, dry for standby in 105 ± 2 DEG C of drying boxes;
E- glass fibres are soaked in concentration for the dilute HCl solution of 0. 5,1. 0,1. 5,2. 0 and 2. 5 mol/L respectively
In 1 h, then dry up;Weigh respectively and account for glass fiber quality fraction 0. 3%, 0. 6%, 0. 9%, 1. 0%, 1. 1% after processing
And 1. 2% Silane coupling reagent KH-570, be each configured to again 4% the aqueous solution;
Glass fibre is infiltrated in solution and stands 2 h, Silane coupling reagent KH-570 is coated glass fibre;Then after handling
E- glass fibres be put into 130 ± 2 DEG C of baking ovens constant temperature and handle 4 h, 1 h is cooled down after taking-up at room temperature, is cut to 9 mm's
Short fine and sealing preserve, is made with HCl and Silane coupling reagent KH-570 composite modified short glass fiber.
It is fine that the composite includes carbon fiber powder vinylite, diallyl phthalate, the third fat, staple glass
Dimension, zinc stearate, talcum powder, zinc oxide and diphenyl peroxide first.
Its quality proportioning is:32-35% carbon fiber powder vinylite, diallyl phthalate is polyester resin
20%-40%, 1%-3% the third fat, 22-25% short glass fiber, 1%-3% zinc stearate, talcum powder is polyester resin
2%, remaining zinc oxide and diphenyl peroxide first for being 0.01%.
The quality proportion of third fat is 2%.
The quality proportion of the zinc stearate is 2%.
The present invention uses above technical scheme compared with prior art, with following technique effect:
1. high-fire resistance:I reaches 170 DEG C of more than, thermal deformation by the BMC composite new product Long-term service temperatures of company's research and development
Temperature reaches 300 DEG C
2. zero shrinks:Solved to be molded after-contraction with addition shrinking agent and ultra-fine filling material during preparing molded composite material
The problem of deformation, because matrix is the relatively low vinylite of shrinkage factor, the selection preferable styrene solution of lower shrinkage is as low
Contracting agent, the characteristics of composite after the mutual preparation of different meshes filler then can reach zero contraction.
3. low-gravity:Because carbon fiber proportion is relatively low, adjustment formula changes the ratio of carbon fiber and filler, and preparation is answered
Condensation material.
The compatibility of glass fibre and resin is improved, the adhesion between E- glass fibres and organic resin is improved,
So as to improve the anti-bending strength of BMC products;When Silane coupling reagent KH-570 mass fraction increases to 1. 2% from 1. 0%,
R-Si of fiberglass surfacing-O-group has tended to saturation, therefore the bending strength on BMC samples influences very little.
Embodiment
The implementation of the present invention provides a kind of high heat-resisting BMC composites, to make those skilled in the art more fully understand this
The technical scheme of invention, is described in further detail with reference to embodiment to the present invention.Embodiment is exemplary
, it is only used for explaining the present invention, and be not construed as limiting the claims.
It is an object of the invention to provide the high heat-resisting BMC composites of one kind, the composite uses short glass fiber
The material shape moulding material being composited with carbon fiber powder vinylite.
As the innovative point of the present invention, the composite employs a kind of short glass fiber by pretreatment processing,
The short glass fiber uses dilute HCl and Silane coupling reagent KH-570 working process mistake successively.
The working process process to short glass fiber is specially:
The short glass fiber is placed in 2 h, dry for standby in 105 ± 2 DEG C of drying boxes;
E- glass fibres are soaked in concentration for the dilute HCl solution of 0. 5,1. 0,1. 5,2. 0 and 2. 5 mol/L respectively
In 1 h, then dry up;Weigh respectively and account for glass fiber quality fraction 0. 3%, 0. 6%, 0. 9%, 1. 0%, 1. 1% after processing
And 1. 2% Silane coupling reagent KH-570, be each configured to again 4% the aqueous solution;
Glass fibre is infiltrated in solution and stands 2 h, Silane coupling reagent KH-570 is coated glass fibre;Then after handling
E- glass fibres be put into 130 ± 2 DEG C of baking ovens constant temperature and handle 4 h, 1 h is cooled down after taking-up at room temperature, is cut to 9 mm's
Short fine and sealing preserve, is made with HCl and Silane coupling reagent KH-570 composite modified short glass fiber.
Embodiment 1
The high heat-resisting BMC composites that the present embodiment is provided include carbon fiber powder vinylite, diallyl phthalate, third
Fat, short glass fiber, zinc stearate, talcum powder, zinc oxide and diphenyl peroxide first.
Its quality proportioning is:32% carbon fiber powder vinylite, diallyl phthalate is polyester resin
20%%, 2% the third fat, 22% short glass fiber, 2% zinc stearate, talcum powder is the 2% of polyester resin, and remaining is 0.01%
Zinc oxide and diphenyl peroxide first.
Through battery made from said ratio preparation method, by experiment, heat distortion temperature reaches 300 DEG C, density 1.6g/
Cm3, shrinkage factor 0, tensile strength 80MP.
Embodiment 2
The composite that the present embodiment is provided includes carbon fiber powder vinylite, diallyl phthalate, the third fat, chopped glass
Glass fiber, zinc stearate, talcum powder, zinc oxide and diphenyl peroxide first.
Its quality proportioning is:35% carbon fiber powder vinylite, diallyl phthalate is the 40% of polyester resin,
2% the third fat, 25% short glass fiber, 2% zinc stearate, talcum powder is the 2% of polyester resin, and remaining is 0.01% oxygen
Change zinc and diphenyl peroxide first.
Through battery made from said ratio preparation method, by experiment, heat distortion temperature reaches 300 DEG C, density 1.6g/
Cm3, shrinkage factor 0, tensile strength 80MP.
Embodiment 3
The composite that the present embodiment is provided includes carbon fiber powder vinylite, diallyl phthalate, the third fat, chopped glass
Glass fiber, zinc stearate, talcum powder, zinc oxide and diphenyl peroxide first.
Its quality proportioning is:33% carbon fiber powder vinylite, diallyl phthalate is the 35% of polyester resin,
2% the third fat, 24% short glass fiber, 2% zinc stearate, talcum powder is the 2% of polyester resin, and remaining is 0.01% oxygen
Change zinc and diphenyl peroxide first.
The quality proportion of third fat is 2%.
The quality proportion of the zinc stearate is 2%.
Through battery made from said ratio preparation method, by experiment, heat distortion temperature reaches 300 DEG C, density 1.5g/
Cm3, shrinkage factor 0, tensile strength 70MP.
Claims (7)
1. a kind of high heat-resisting BMC composites, it is characterised in that the composite uses short glass fiber and carbon fiber powder
The material shape moulding material that vinylite is composited.
2. the high heat-resisting BMC composites of one kind according to claim 1, it is characterised in that the short glass fiber is adopted
With dilute HCl and Silane coupling reagent KH-570 successively working process mistake.
3. the high heat-resisting BMC composites of one kind according to claim 1, it is characterised in that the composite includes carbon
Fiber dust vinylite, diallyl phthalate, the third fat, short glass fiber, zinc stearate, talcum powder, zinc oxide with
And diphenyl peroxide first.
4. the high heat-resisting BMC composites of one kind according to claim 1, it is characterised in that described to short glass fiber
Working process process be specially:
The short glass fiber is placed in 2 h, dry for standby in 105 ± 2 DEG C of drying boxes;
E- glass fibres are soaked in concentration for the dilute HCl solution of 0. 5,1. 0,1. 5,2. 0 and 2. 5 mol/L respectively
In 1 h, then dry up;Weigh respectively and account for glass fiber quality fraction 0. 3%, 0. 6%, 0. 9%, 1. 0%, 1. 1% after processing
And 1. 2% Silane coupling reagent KH-570, be each configured to again 4% the aqueous solution;
Glass fibre is infiltrated in solution and stands 2 h, Silane coupling reagent KH-570 is coated glass fibre;Then after handling
E- glass fibres be put into 130 ± 2 DEG C of baking ovens constant temperature and handle 4 h, 1 h is cooled down after taking-up at room temperature, is cut to 9 mm's
Short fine and sealing preserve, is made with HCl and Silane coupling reagent KH-570 composite modified short glass fiber.
5. the high heat-resisting BMC composites of one kind according to claim 1, it is characterised in that its quality proportioning is:32-35%
Carbon fiber powder vinylite, diallyl phthalate be polyester resin 20%-40%, 1%-3% the third fat, 22-25%'s
Short glass fiber, 1%-3% zinc stearate, talcum powder is the 2% of polyester resin, and remaining is 0.01% zinc oxide and peroxide
Change hexichol first.
6. the high heat-resisting BMC composites of one kind according to claim 3, it is characterised in that the quality proportion of third fat
For 2%.
7. the high heat-resisting BMC composites of one kind according to claim 3, it is characterised in that the quality of the zinc stearate
Proportion is 2%.
Priority Applications (1)
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CN201710278301.4A CN107141685A (en) | 2017-04-25 | 2017-04-25 | High heat-resisting BMC composites |
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CN201710278301.4A CN107141685A (en) | 2017-04-25 | 2017-04-25 | High heat-resisting BMC composites |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106947220A (en) * | 2017-04-26 | 2017-07-14 | 句容市久诺复合材料有限公司 | High heat-resisting BMC composites |
CN111808409A (en) * | 2020-07-31 | 2020-10-23 | 陕西星澜轨道装备有限公司 | Insulating fireproof material and preparation method thereof |
US20210206120A1 (en) * | 2020-01-08 | 2021-07-08 | Renco World Corporation | Structure elements made of composite material |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102220029A (en) * | 2011-05-19 | 2011-10-19 | 镇江育达复合材料有限公司 | High heat-resistant fiber reinforcement vinyl ester composite material with low expansion coefficient |
CN103849119A (en) * | 2012-12-06 | 2014-06-11 | 禹州市远大塑料电器有限责任公司 | High-heat-resistance and low-expansion-coefficient carbon fiber vinyl ester composite material and preparation method thereof |
-
2017
- 2017-04-25 CN CN201710278301.4A patent/CN107141685A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102220029A (en) * | 2011-05-19 | 2011-10-19 | 镇江育达复合材料有限公司 | High heat-resistant fiber reinforcement vinyl ester composite material with low expansion coefficient |
CN103849119A (en) * | 2012-12-06 | 2014-06-11 | 禹州市远大塑料电器有限责任公司 | High-heat-resistance and low-expansion-coefficient carbon fiber vinyl ester composite material and preparation method thereof |
Non-Patent Citations (1)
Title |
---|
从小晔等: "稀HCl/硅烷偶联剂处理E-玻璃纤维对BMC的增强", 《南京工业大学学报(自然科学版)》 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106947220A (en) * | 2017-04-26 | 2017-07-14 | 句容市久诺复合材料有限公司 | High heat-resisting BMC composites |
US20210206120A1 (en) * | 2020-01-08 | 2021-07-08 | Renco World Corporation | Structure elements made of composite material |
US11731375B2 (en) * | 2020-01-08 | 2023-08-22 | Renco World Corporation | Structure elements made of composite material |
CN111808409A (en) * | 2020-07-31 | 2020-10-23 | 陕西星澜轨道装备有限公司 | Insulating fireproof material and preparation method thereof |
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Application publication date: 20170908 |