CN107138850A - The dedusting welding tooling and method of a kind of motor intake manifold - Google Patents
The dedusting welding tooling and method of a kind of motor intake manifold Download PDFInfo
- Publication number
- CN107138850A CN107138850A CN201710392151.XA CN201710392151A CN107138850A CN 107138850 A CN107138850 A CN 107138850A CN 201710392151 A CN201710392151 A CN 201710392151A CN 107138850 A CN107138850 A CN 107138850A
- Authority
- CN
- China
- Prior art keywords
- dedusting
- intake manifold
- welding
- motor intake
- air extractor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/007—Fume suction nozzles arranged on a closed or semi-closed surface, e.g. on a circular, ring-shaped or rectangular surface adjacent the area where fumes are produced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention belongs to Manufacturing Technology for Automotive Parts field, the dedusting welding tooling and method of more particularly to a kind of motor intake manifold.Dedusting welding tooling includes：Weld mold, the first product, the second product, electrical control cubicles, connecting pipe and the air extractor of vibration welding apparatus, the connection vibration welding apparatus, the electrical control cubicles are electrical connected with the vibration welding apparatus and control the running of the vibration welding apparatus, bleeding point is offered on the weld mold, described connecting pipe one end connects the bleeding point, and the other end connects the air extractor.Dedusting welding method is offers bleeding point on weld mold, and air extractor is connected with the bleeding point, during Vibration welding, and the air extractor is also evacuated in synchronous operation.Its advantage is：Dedusting, good dedusting effect can be completed while welding, additionally it is possible to reduce contact of the staff with product in process of producing product, the health of safeguard work personnel.
Description
Technical field
The invention belongs to Manufacturing Technology for Automotive Parts field, the dedusting of more particularly to a kind of motor intake manifold is welded
Frock and method.
Background technology
Now due to the popularization and application of turbocharged engine, engine is required increasingly the cleannes of air inlet
It is high.Traditional motor intake manifold is essentially all to be manufactured by vibrations friction-welding technique, and this technique is solved commonly
Limitation on injection mold, by the integrally welded of two pieces of part high intensity, formed it is internal have in have the tubular member of air flue in vain.
The maximum drawback that current welding manner is present is, in friction welding process, substantial amounts of plastics dust granules occurs, seriously
The cleannes in part air flue are influenceed, certain influence is caused on the life-span of engine.
In the prior art, after the completion of dedusting is welding, blown by hand dedusting by workman.Welding is completed, and works as production
Afterwards, impurity now clears up difficulty greatly because the Electrostatic Absorption effect of friction production can be adsorbed in inwall, and needs to consume very big
Manpower and materials.
Meanwhile, a large amount of impurity such as plastics dust granules are often produced in the production work of Vibration welding product,
And most of staff can contact in production work with product, this to obtain employment staff health cause serious shadow
Ring, the occupational disease that thus working staff easily triggers.
The content of the invention
The purpose of the present invention is the dedusting welding tooling for providing a kind of motor intake manifold in view of the shortcomings of the prior art,
Can welding while complete dedusting, good dedusting effect, additionally it is possible to reduce staff in process of producing product with product
Contact, the health of safeguard work personnel.
To solve the above problems, the present invention is adopted the following technical scheme that：
A kind of dedusting welding tooling of motor intake manifold, including：Vibration welding apparatus, the connection Vibration Welding are set
Standby weld mold, the first product and the second product；Also include electrical control cubicles, connecting pipe and air extractor, the electrical control cubicles with
The vibration welding apparatus, which is electrical connected, to be controlled to offer pumping on the running of the vibration welding apparatus, the weld mold
Mouthful, described connecting pipe one end connects the bleeding point, and the other end connects the air extractor.
On the basis of above-mentioned technical proposal, the present invention can also make following improvement：
Further, the electrical control cubicles be provided with linkage, the linkage respectively with the vibration welding apparatus
And the air extractor is electrical connected for controlling the linkage between the vibration welding apparatus and the air extractor.
Further, in addition to preheated mold, the preheated mold is the welding position according to the first product and the second product
Install the profiling mould of meter.Preheated before welding, during preheating, the preheated mold is located between the first product and the second product
Weld.First preheated before welding, improve welding position temperature, the first product and the second product is connect in weld
Nearly molten condition, reduces dry friction, reduces plastics and overflows.
Further, the connecting pipe includes the first exhaust tube, switching slag absorbing structure and the second exhaust tube；Described first
Exhaust tube one end connects the bleeding point, the air inlet of the other end connection switching slag absorbing structure, second exhaust tube one
The gas outlet of the end connection switching slag absorbing structure, one end connects the air extractor.
Further, the bleeding point has several, and interval is uniformly set at the bottom of the weld mold.It is logical
Cross and multiple bleeding points are set, and bleeding point is arranged at the bottom of weld mold, more dust can be touched, be conducive to taking out
Device of air is more comprehensively aspirated to dust, cleaning.
Further, first exhaust tube and second exhaust tube use plastic film capicitor.
Further, the first exhaust tube two ends respectively with the bleeding point and the air inlet of the switching slag absorbing structure
Junction be equipped with rubber seal；The second exhaust tube two ends respectively with it is described switching slag absorbing structure gas outlet and institute
The junction for stating high-power industrial dust collector is equipped with rubber seal.So that junction connection fastening, good airproof performance is effectively kept away
Exempt from impurity to shed, it is to avoid staff contacts with impurity, preferably can aspirate away impurity.
Further, the air extractor is high-power industrial dust collector, wherein, the high-power industrial dust collector includes
Motor, flabellum and dust bag.The high-power industrial dust collector, which has, to be used within continuous 24 hours, and suction is powerful, storage dirt volume
Greatly, service life length, can high temperature resistant the advantages of.Its casing and dustbin, can using thickness steel plate up to standard or iron plate
Effectively to protect motor part to be not damaged by.Particularly high-power industrial dust collector to draw thing almost no requirement (NR), all kinds of materials,
Variously-shaped discarded dielectric object can be drawn.The different filter medium by changing, such as filter core, filter bag, can absorb
More than 0.3 micron of solid particulate matter of the precision up to 99%.
In order to solve the technical problem of the present invention, a kind of dedusting welding method of motor intake manifold is additionally provided：
A kind of dedusting welding method of motor intake manifold, offers bleeding point on weld mold, air extractor with
The bleeding point is connected, during Vibration welding, and the air extractor is also evacuated in synchronous operation.
Further, the time of the air extractor unlatching pumping starts to shift to an earlier date than Vibration welding.
The present invention the course of work be：Vibration welding apparatus by electrical control cubicles control, when the first product and the second product are put
Enter to weld behind relevant position, press the start key of electrical control cubicles, other actuation time (the closed safe doors 1 for having about 3 seconds or so
Second, frock is acted 1.5 seconds, is pressed 0.5 second), then just start vibration friction.Because linkage is set with the Vibration Welding respectively
The standby and air extractor is electrical connected, and air extractor starting switch links while pressing electrical control cubicles start key, that is,
Vibration welding apparatus starts vibration friction first 3 seconds or so, and air extractor has started and is continued until welding vibration
Stop.Powerful negative-pressure air-flow is internally formed in whole manifold air flue, makes whole Vibration welding process all in pumping
Completed under environment.
During Vibration welding, the first product and the second product carry out phase in the case of by certain pressure
To fricting movement, the heat of generation melts product along interface section, in the case of pressurize cooling so as to weld two pieces product,
When two pieces product starts friction vibrations, the dust granules meeting favorable current of formation is pumped to outside air flue, and cleaning enters pumping dress
Put, dedusting is completed while welding so as to realize.
Beneficial effects of the present invention are compared with prior art：
1st, the present invention is directed to Vibration welding product, and cleaner can be relatively used alone, can be while welding
It is synchronous to carry out dedusting, aspirated, just taken out when dust granules just most easy to clean occur by high-power industrial dust collector
Go out, cleaning enters dust bag, and good dedusting effect, the cleannes of product are high, and the input of integral device is small, good in economic efficiency.
2nd, in process of producing product, the present invention can effectively prevent contact of the staff with product, and reduce
Follow-up dust removal step, saves substantial amounts of manpower and materials, it is ensured that the health of staff.
Brief description of the drawings
Fig. 1 is the structural representation of the dedusting welding tooling of the motor intake manifold described in the embodiment of the present invention；
Fig. 2 is the structural representation of the switching slag absorbing structure described in the embodiment of the present invention；
Wherein, 1- weld molds, 2- bleeding points, the exhaust tubes of 3- first, 4- switching slag absorbing structures, the exhaust tubes of 5- second, 6-
High-power industrial dust collector, 7- linkages, 8- electrical control cubicles, 9- vibration welding apparatus, the products of 10- first, the products of 11- second,
12- air inlets, 13- gas outlets.
Embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.According to claims and following
Explanation, advantages and features of the invention will become apparent from.It should be noted that, accompanying drawing is used using very simplified form and
Non- accurately ratio, only for the purpose of facilitating and clarifying the purpose of the embodiments of the invention.
Embodiment
A kind of dedusting welding tooling of motor intake manifold, as shown in Figure 1-2, including：Electrical control cubicles 8, Vibration Welding are set
Standby 9, first product 10, the second product 11 and weld mold 1, the electrical control cubicles 8 and the vibration welding apparatus 9 are electrical connected control
Make the running of the vibration welding apparatus 9；Also include linkage 7, the first exhaust tube 3, switching slag absorbing structure 4, second to be evacuated
Pipe 5 and high-power industrial dust collector 6；Bleeding point 2 is offered on the weld mold 1, described one end of first exhaust tube 3 connects institute
State bleeding point 2, the air inlet 12 of the other end connection switching slag absorbing structure 4；The one end of second exhaust tube 5 connection is described to be turned
The gas outlet 13 of slag absorbing structure 4 is connect, one end connects the high-power industrial dust collector 6；The linkage 7 is arranged on the electricity
Control on cabinet 8, and it is described for controlling to be electrical connected respectively with the vibration welding apparatus 9 and the high-power industrial dust collector 6
Linkage between vibration welding apparatus 9 and the high-power industrial dust collector 6.Wherein, the high-power industrial dust collector 66 is wrapped
Include motor, flabellum and dust bag.
Wherein, motor intake manifold is 1.6T motor intake manifolds.
In a preferred scheme, bleeding point 2 has 4, and interval is uniformly set at the bottom of the weld mold 1,4
The individual bleeding point 2 connects the first exhaust tube 3 and connects the switching slag absorbing structure 4 by first exhaust tube 3 respectively
Air inlet 12 is connected, and the gas outlet 13 of the one end of the second exhaust tube 5 connection switching slag absorbing structure 4, one end connection is described
High-power industrial dust collector 6.So that being interconnected between bleeding point 2 and the high-power industrial dust collector 6.
In a preferred scheme, in addition to preheated mold, the preheated mold is the welding position according to the weld mold 1
The profiling mould of meter is installed, the preheated mold is located at the welding position of the weld mold 1.
In a preferred scheme, first exhaust tube 3 and second exhaust tube 5 use plastic film capicitor.
In a preferred scheme, the two ends of the first exhaust tube 3 respectively with the bleeding point 2 and it is described switching slag absorbing structure
The junction of 4 air inlet 12 is equipped with rubber seal；The two ends of second exhaust tube 5 respectively with it is described switching slag absorbing structure
4 gas outlet 13 and the junction of the high-power industrial dust collector 6 are equipped with rubber seal.
In the present embodiment, the bottom spaced set of weld mold 1 has 4 bleeding points, 2,4 bleeding points 2 to pass through first
Connection between exhaust tube 3, switching slag absorbing structure 4 and the second exhaust tube 5 is connected with high-power industrial dust collector 6 respectively.It is logical
Crossing linkage 7 controls high-power industrial dust collector 6 and vibration welding apparatus 9 to open simultaneously, because vibration welding apparatus 9 has greatly
About 3 seconds or so other actuation times (closed safe door 1 second, frock is acted 1.5 seconds, is pressed 0.5 second), therefore high-power industry suction
The just unlatching in advance in 3 seconds before being welded of dirt device 6, it is ensured that negative pressure exhausting state is in welding, welding passes through big work(simultaneously
Rate industrial dust collector 6 carries out dedusting work, the very first time that can be produced in dust, that is, dust is easiest to carry out with product
The time of separation, dust is aspirated, dust cleaning is entered dust bag, it is to avoid dust is because the electrostatic that friction is produced is inhaled
Attached effect and adsorb on product.So as to reduce residual of the dust on product, efficiency of dust collection is good, and the cleannes of product are high.
Obviously, those skilled in the art can carry out the spirit of various changes and modification without departing from the present invention to invention
And scope.So, if these modifications and variations of the present invention belong to the claims in the present invention and its equivalent technologies scope it
Interior, then the present invention is also intended to including these changes and modification.
Claims (10)
1. a kind of dedusting welding tooling of motor intake manifold, including：Vibration welding apparatus, the connection vibration welding apparatus
Weld mold, the first product and the second product；Characterized in that, also include electrical control cubicles, connecting pipe and air extractor, it is described
Electrical control cubicles are electrical connected with the vibration welding apparatus and control to open up on the running of the vibration welding apparatus, the weld mold
There is bleeding point, described connecting pipe one end connects the bleeding point, and the other end connects the air extractor.
2. the dedusting welding tooling of motor intake manifold according to claim 1, it is characterised in that in the electrical control cubicles
Provided with linkage, the linkage is electrical connected for controlling with the vibration welding apparatus and the air extractor respectively
Linkage between the vibration welding apparatus and the air extractor.
3. the dedusting welding tooling of motor intake manifold according to claim 1, it is characterised in that also including pre- hot-die
Tool, the preheated mold is the profiling mould designed according to the welding position of the first product and the second product.
4. the dedusting welding tooling of motor intake manifold according to claim 1, it is characterised in that the connecting pipe
Including the first exhaust tube, switching slag absorbing structure and the second exhaust tube；Described first exhaust tube one end connects the bleeding point, another
The air inlet of the end connection switching slag absorbing structure, the outlet of the second exhaust tube one end connection switching slag absorbing structure
Mouthful, one end connects the air extractor.
5. the dedusting welding tooling of the motor intake manifold according to claim 1 or 4, it is characterised in that the pumping
Mouth has several, and interval is uniformly set at the bottom of the weld mold.
6. the dedusting welding tooling of motor intake manifold according to claim 5, it is characterised in that first pumping
Pipe and second exhaust tube use plastic film capicitor.
7. the dedusting welding tooling of motor intake manifold according to claim 6, it is characterised in that first pumping
Junction of the pipe two ends respectively with the bleeding point and the air inlet of the switching slag absorbing structure is equipped with rubber seal；It is described
Second exhaust tube two ends are equal with the gas outlet of the switching slag absorbing structure and the junction of the high-power industrial dust collector respectively
Provided with rubber seal.
8. the dedusting welding tooling of motor intake manifold according to claim 1, it is characterised in that the air extractor
For high-power industrial dust collector, the high-power industrial dust collector includes motor, flabellum and dust bag.
9. the dedusting welding method of a kind of motor intake manifold, it is characterised in that bleeding point is offered on weld mold, is taken out
Device of air is connected with the bleeding point, during Vibration welding, and the air extractor is also evacuated in synchronous operation.
10. the dedusting welding method of motor intake manifold is put into according to claim 9, it is characterised in that the pumping
The time that device opens pumping starts to shift to an earlier date than Vibration welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710392151.XA CN107138850A (en) | 2017-05-27 | 2017-05-27 | The dedusting welding tooling and method of a kind of motor intake manifold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710392151.XA CN107138850A (en) | 2017-05-27 | 2017-05-27 | The dedusting welding tooling and method of a kind of motor intake manifold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107138850A true CN107138850A (en) | 2017-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710392151.XA Pending CN107138850A (en) | 2017-05-27 | 2017-05-27 | The dedusting welding tooling and method of a kind of motor intake manifold |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114632959A (en) * | 2022-05-23 | 2022-06-17 | 东莞市迪奥数控设备有限公司 | Local heating cutting device for carving |
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| JP3002373U (en) * | 1994-03-25 | 1994-09-20 | 株式会社ジョーニシ | Welding work table with dust collector |
| JP2007222938A (en) * | 2006-02-27 | 2007-09-06 | Toyota Motor Corp | Dust exhaust method and dust exhaust system |
| CN101559532A (en) * | 2009-06-04 | 2009-10-21 | 中国航空工业第一集团公司北京航空制造工程研究所 | Linear fiction welding device |
| CN104028887A (en) * | 2013-03-06 | 2014-09-10 | 上海久牵实业有限公司 | Infrared preheating friction welding process and welding tool thereof |
| US20160288247A1 (en) * | 2015-04-01 | 2016-10-06 | Rolls-Royce Plc | Friction welding vibration damping |
| CN206998032U (en) * | 2017-05-27 | 2018-02-13 | 武汉嘉华汽车塑料制品有限公司 | A kind of dedusting welding tooling of motor intake manifold |
-
2017
- 2017-05-27 CN CN201710392151.XA patent/CN107138850A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3002373U (en) * | 1994-03-25 | 1994-09-20 | 株式会社ジョーニシ | Welding work table with dust collector |
| JP2007222938A (en) * | 2006-02-27 | 2007-09-06 | Toyota Motor Corp | Dust exhaust method and dust exhaust system |
| CN101559532A (en) * | 2009-06-04 | 2009-10-21 | 中国航空工业第一集团公司北京航空制造工程研究所 | Linear fiction welding device |
| CN104028887A (en) * | 2013-03-06 | 2014-09-10 | 上海久牵实业有限公司 | Infrared preheating friction welding process and welding tool thereof |
| US20160288247A1 (en) * | 2015-04-01 | 2016-10-06 | Rolls-Royce Plc | Friction welding vibration damping |
| CN206998032U (en) * | 2017-05-27 | 2018-02-13 | 武汉嘉华汽车塑料制品有限公司 | A kind of dedusting welding tooling of motor intake manifold |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114632959A (en) * | 2022-05-23 | 2022-06-17 | 东莞市迪奥数控设备有限公司 | Local heating cutting device for carving |
| CN114632959B (en) * | 2022-05-23 | 2022-10-14 | 东莞市迪奥数控设备有限公司 | Local heating cutting device for carving |
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