CN107138686A - A kind of rear overhang puts mould under the first half arenaceous shell of support - Google Patents
A kind of rear overhang puts mould under the first half arenaceous shell of support Download PDFInfo
- Publication number
- CN107138686A CN107138686A CN201710480563.9A CN201710480563A CN107138686A CN 107138686 A CN107138686 A CN 107138686A CN 201710480563 A CN201710480563 A CN 201710480563A CN 107138686 A CN107138686 A CN 107138686A
- Authority
- CN
- China
- Prior art keywords
- mould
- arenaceous shell
- template
- rear overhang
- die cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004576 sand Substances 0.000 claims abstract description 62
- 208000002925 Dental Caries Diseases 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 11
- CWYNVVGOOAEACU-UHFFFAOYSA-N fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000000875 corresponding Effects 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 240000007419 Hura crepitans Species 0.000 description 7
- 238000005266 casting Methods 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 5
- 230000000630 rising Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 240000000800 Allium ursinum Species 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 230000005526 G1 to G0 transition Effects 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229910052904 quartz Inorganic materials 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/20—Stack moulds, i.e. arrangement of multiple moulds or flasks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
Abstract
A kind of rear overhang puts mould under the first half arenaceous shell of support, it is adaptable to which a kind of rear overhang puts the arenaceous shell mould of support, including template, die cavity, positioning hole, half sand inlet, air-vent；Described template is located at the periphery of die cavity, is made up of ferrous materials；Described die cavity is arranged in template；Described positioning hole is arranged in template, corresponding with the positioning hole on the arenaceous shell of top on mould, after positioning hole alignment, and the thickness that support first half shape identical arenaceous shell is put with rear overhang is formed after the combination of mould die cavity under mould die cavity and the first half on the first half；Half described sand inlet is located at the template edge between two die cavitys, combines to form sand inlet with half sand inlet on first half arenaceous shell on mould, and matches with the note sand mouthful on arenaceous shell forming machine；Described air-vent is arranged in template, is connected with die cavity, and the function that rear overhang puts support first half arenaceous shell is made with coordinating with mould on first half arenaceous shell.
Description
Technical field
The invention belongs to vehicle production field, more particularly to a kind of rear overhang puts one in the blank manufacture method of support
Plant the lower mould that rear overhang puts support first half arenaceous shell mould.
Background technology
Rear overhang puts support and is provided in the part that automobile axle is used to carry damper and suspension arrangement, due to
Structure and shape matching are complicated, and its producer using the method production blank of metal casting, is then being machined mostly,
To obtain more preferable stability and machining accuracy；Existing rear overhang is put support and cast mostly using cast iron, and it is cast
The method of making is to put support Design drawing according to rear overhang first, selects suitable die joint, makes profile and is put with rear overhang
Support shape identical built-up pattern, this built-up pattern mostly by boundary of die joint as built-up pattern faying face, this
Kind of model is mostly wooden or aluminum is to carry and to process；Second, model is put into sandbox, foundry sand is inserted and rams
It is real, sandbox is separated into taking-up model, shape and model identical cavity are formed in the middle of the sand in sandbox, then produce
Pouring channel and rising head just complete the sand mold before casting and made；3rd, sand mold is carried out after appropriate drying, sandbox is closed
Hold together, casting molten metal is poured into from pouring channel；4th, sandbox is removed after cooling, sand mold is crushed, casting is taken out, taken out
Cast gate and rising head, just complete the making that rear overhang puts stent blank；When being poured into due to molten iron in sand mold, molten iron is deposited to sand mold
In expansive force, and sand mold is relatively soft, will cause sand mold inner chamber shape produce change, and it is this change be it is uncertain, just
The appearance and size of the blank cast out is caused not know；There is operative's labor in the characteristics of due to process above, its casting method
Momentum is big, high to the skilled operation skill set requirements of workman, it is desirable to which working area is big, and operating environment is poor, and dust is big, cast(ing) surface material
Roughness value is high, reserves processing capacity greatly, waste of raw materials, flexible type, the qualified low defect of yield rate.
The content of the invention
The above mentioned problem that stent blank production is present is put for existing rear overhang, the present invention proposes that a kind of rear overhang is put
The blank manufacture method of support, it is characterised in that：Comprise the following steps：First, the design drawing of support is put according to rear overhang, will
Rear overhang put support be divided into above and below two parts, separately design manufacture rear overhang put support precoated sand top half arenaceous shell mould
Support bottom sub-sand shell mould is put with rear overhang；2nd, the precoated sand mould that rear overhang is put into support is put into automatic moulding machine
On produce precoated sand cast arenaceous shell model；3rd, rear overhang is put into support top half arenaceous shell mold box rear overhang and puts branch
Frame the latter half arenaceous shell mold clamp and fixation；4th, the metal liquid of pouring molten in support arenaceous shell mould is put in rear overhang；
5th, take out casting and clear up.
Rear overhang described in described step one puts the use that support precoated sand mould refers to be made of ferrous materials
In the mould for making arenaceous shell and core model；It is characterized in that：Put including rear overhang after support first half arenaceous shell mould, automobile
Mounting bracket lower half arenaceous shell mould；Described rear overhang puts support first half arenaceous shell mould and puts branch for making rear overhang
The outer shape of the first half of frame；Described rear overhang puts support bottom arenaceous shell mould and puts support for making rear overhang
The outer shape of lower half；Described rear overhang puts support first half arenaceous shell mould and puts support lower half arenaceous shell with rear overhang
After mold clamp, the entire exterior portion shape that complete rear overhang puts support is formed.
Described rear overhang puts support first half arenaceous shell mould, it is characterised in that：Including mould, upper half on first half arenaceous shell
Mould under portion's arenaceous shell, positioning and locking device, sand inlet, air-vent；Mould and described first half sand on described first half arenaceous shell
Mould combines to form the outer shape that rear overhang puts frame upper under shell；Described positioning and locking device are arranged on the first half
Under mould and the first half between mould, on described first half arenaceous shell under mould and the first half arenaceous shell mould by positioning and locking device stationary phase
To position；Described sand inlet is made up of half sand inlet of mould and mould under first half arenaceous shell on first half arenaceous shell；Described
Air-vent is arranged in template, connection template outside and die cavity.
Described rear overhang puts support lower half arenaceous shell mould, it is characterised in that：Including mould, lower half on the arenaceous shell of lower half
Mould under portion's arenaceous shell, sand inlet, positioning and locking device, interior loose piece, outer loose piece；On described lower half arenaceous shell mould with it is described under
Relative fasten of mould die cavity forms the outer shape that rear overhang puts support lower half under half portion arenaceous shell；Described sand inlet is by respectively
Mould on described lower half arenaceous shell is arranged on to combine with half sand inlet under described lower half arenaceous shell on mould；Described determines
Position and locking device are between mould under mould on described lower half arenaceous shell and described lower half arenaceous shell, described bottom sand
Mould fixes relative position with mould under the arenaceous shell of bottom by alignment pin on shell；Described interior loose piece is arranged on mold cavity, with cavity set
Support lower half profile is put into rear overhang, it is to reduce manufacture difficulty, save material that it, which is acted on,；Described outer loose piece is installed
Between two die cavitys, outside die cavity, combine to form rear overhang and put support lower half profile with die cavity.
Mould on described first half arenaceous shell, it is characterised in that：Including template, die cavity, positioning hole, half sand inlet；Described
Template is located at the periphery of die cavity, is made up of ferrous materials；Described die cavity is arranged in template, there is two, its cavity shape and
It is identical that structure puts support first half profile with rear overhang；Described positioning hole is arranged in template, with mould under first half arenaceous shell
On positioning hole it is corresponding；Half described sand inlet is arranged between two die cavitys, is connected with die cavity, and under the first half on mould
Half sand inlet combines to form sand inlet and with the note sand mouthful on arenaceous shell forming machine match.
Mould under described first half arenaceous shell, it is characterised in that：Including template, die cavity, positioning hole, half sand inlet, air-vent；
Described template is located at the periphery of die cavity, is made up of ferrous materials；Described die cavity is arranged in template, there is two, its interior table
It is identical that face shape puts frame upper profile with rear overhang；Described positioning hole is arranged in template, and on the arenaceous shell of top on mould
Positioning hole it is corresponding, formed after positioning hole alignment, on the first half after the combination of mould die cavity under mould die cavity and the first half with after automobile
The thickness of mounting bracket first half shape identical arenaceous shell；Half described sand inlet is located at the template edge between two die cavitys,
Combine to form sand inlet with half sand inlet on first half arenaceous shell on mould, and with the note sand mouthful phase on arenaceous shell forming machine
Match somebody with somebody；Described air-vent is arranged in template, is connected with die cavity.
Mould on described bottom arenaceous shell, it is characterised in that：Including template, die cavity, positioning hole, half sand inlet；Described mould
Plate is located at the periphery of die cavity, is made up of ferrous materials；Described punch-pin is arranged in template, its external surface shape and rear overhang
Put support low profile identical；Described positioning hole is arranged in template, corresponding with the positioning hole under the arenaceous shell of bottom on mould.
Mould under described lower half arenaceous shell, it is characterised in that：Including template, die cavity, positioning hole, half sand inlet；Described
Template is located at the periphery of die cavity, is made up of ferrous materials；Described die cavity is arranged in template, after its inner surface configuration and automobile
Mounting bracket lower half profile is identical；Described positioning hole is arranged in template, relative with the positioning hole on the arenaceous shell of bottom on mould
Should, after positioning hole alignment, mould die cavity constitutes the thickness of arenaceous shell under mould die cavity and lower half on lower half；Half described sand inlet is set
Put at the template edge between two die cavitys, combine to form sand inlet with half sand inlet on lower half on mould.
The making of arenaceous shell in described step two refers to arenaceous shell mould being placed on arenaceous shell forming machine, is noted inside it
Enter precoated sand pressurized, heated sizing and solidifying, formed rear overhang processed put support cast with certain thickness interior chamber size and
Rear overhang puts contoured cradle size identical cavity body.
Arenaceous shell or core automatic moulding machine in described step two are a kind of double precoated sand arenaceous shell automatic moulding machines,
It is characterized in that：Including right mould frame, frame, hydraulic system, mould bases mobile device, mould bases plate, compressed air system, control system
System, sandbox, sand hopper, left mould frame；Described right mould frame is arranged on mould bases mobile device right-hand member, including mould bases plate, and Die and mould plate is oriented to
Support bar；Described frame include base, support, described floor installation is under double precoated sand arenaceous shell automatic moulding machine
Portion；Described support is arranged on base；Described hydraulic system includes hydraulic station, control element, hydraulic cylinder；Described mould bases
Mobile device is arranged on base, including mobile work platform；Described mobile work platform can on base transverse shifting；It is described
Mould bases plate be arranged on the two ends of left mould frame and right mould frame, be connected respectively with guiding support bar two ends；Described compressed air system
System includes source of the gas, air accumulator, cylinder；Described control system includes controller, sensor, programmer, parameter setting apparatus；
Described sandbox is arranged in frame；Described sand hopper is arranged on the top of left mould frame and right mould frame；Described left fixing of the forming frame
It is symmetrical in the left end and right mould frame of mould bases mobile device.
Described step three refers to the precoated sand arenaceous shell combination that will be made, and its inner chamber formation shape gives rear overhang and put
Support shape and structure identical cavity.
Described step four is poured into a mould at its cavity to be met rear overhang into proportioning and puts the molten of support material component requirements
The molten iron of change.
Described step five be by pour be poured in molten iron precoated sand arenaceous shell cooling after it is naturally defeated and dispersed, taking-up inner casts, clearly
Cast gate, rising head, and residual impurity are managed, is heat-treated and is machined into next process.
Beneficial effect
The beneficial effects of the present invention are, it can efficiently realize that rear overhang puts the production of stent blank, save material and artificial,
Machining amount is reduced, casting flaw is reduced, yield rate is improved, easily realizes automated production.
Brief description of the drawings
Fig. 1 is the structural representation that rear overhang puts support in the present invention
A. head, B. horizontal bar plates, C. afterbodys, D. erects gusset, E. baffle plates.
Fig. 2 is the structural representation that rear overhang puts support first half arenaceous shell mould
1. mould under mould on first half arenaceous shell, 2. first half arenaceous shells, 3. sand inlets, 4. positioning and locking device.
Fig. 3 is the structural representation that rear overhang puts support lower half arenaceous shell mould
5. mould under mould on the arenaceous shell of lower half, 6. lower half arenaceous shells, 7. sand inlets, 8. position and locking device, loose piece, 10. in 9.
Outer loose piece.
Fig. 4 is the structural representation that rear overhang puts mould on support first half arenaceous shell
11. template, 12. air-vents, 13. die cavitys, 14. sand inlets, 15. positioning holes.
Fig. 5 is the structural representation that rear overhang puts mould under support first half arenaceous shell
21. template, 22. marks, 23. die cavitys, 24. half sand inlets, 25. positioning holes, 26. air-vents.
Fig. 6 is the structural representation that rear overhang puts mould on the arenaceous shell of support lower half
51. template, 52. die cavitys, 53. marks, 54. half sand inlets, 55. die cavitys, 56. air-vents, 57. positioning holes.
Fig. 7 is the structural representation that rear overhang puts mould under the arenaceous shell of support lower half
61. template, 62. die cavitys, 33. positioning holes, 64. die cavitys, 65. air-vents, 66. half sand inlets.
Fig. 8 is the structural representation for the interior loose piece that rear overhang puts support lower half arenaceous shell mould
91. in loose piece body, 92. docking blocks.
Fig. 9 is the structural representation for the outer loose piece that rear overhang puts support lower half arenaceous shell mould
101. outer loose piece body, 102. steps.
Embodiment
In order to further illustrate technical scheme, in conjunction with embodiment of the invention is illustrated, such as
Fig. 1 to Fig. 9, puts according to rear overhang in the design drawing of support, this example by taking compact car rear suspension bracket as an example, after automobile
Mounting bracket is divided into upper and lower part using horizontal bar plate as interface, and the appearance and size that rear overhang is put into support amplifies 8-12 millis
Rice, makes rear overhang and puts mould 1 and top on the top arenaceous shell of support first half arenaceous shell mould and lower half arenaceous shell mould respectively
Mould 4 under mould 3 on mould 2 under arenaceous shell, bottom arenaceous shell, bottom arenaceous shell, and rear overhang is respectively prepared puts frame upper arenaceous shell and automobile
Rear suspension bracket bottom arenaceous shell；Rear overhang is put into frame upper arenaceous shell and rear overhang is put the arenaceous shell combination of support bottom and completed
Whole puts contoured cradle identical arenaceous shell with rear overhang；Used in this example per mold while making two rear overhangs puts branch
The arenaceous shell of the upper and lower part of frame；And rear overhang is put into support arenaceous shell mould installion to arenaceous shell automatic moulding machine, produce
Rack shell shape identical arenaceous shell is put with rear overhang；The arenaceous shell that the rear overhang made is put into support is placed on cast field
Ground, the fusing molten iron matched is poured into arenaceous shell, after cooling, opens arenaceous shell, takes out casting, and cast gate and rising head are removed, and
The impurity cleared up on spray, just completes the production of the blank of brake disc.
Due to arenaceous shell production when automated production, can produce in enormous quantities, overcome clay-bonded sand or phenolic sand molding
Complexity, saves a large amount of Foundry quartz sands, reduces production cost and labor intensity；Arenaceous shell die life is long simultaneously, overcomes
Wooden model or the short-life shortcoming of aluminum dipping form.
Claims (2)
1. a kind of rear overhang puts mould under the first half arenaceous shell of support, it is characterised in that：Including template, die cavity, positioning hole partly enters
Sand mouthful, air-vent；Described template is located at the periphery of die cavity, is made up of ferrous materials；Described die cavity is arranged in template, its
It is identical that inner surface configuration puts frame upper profile with rear overhang；Described positioning hole is arranged in template, and on the arenaceous shell of top
Positioning hole on mould is corresponding, after positioning hole alignment, is formed and vapour after the combination of mould die cavity under mould die cavity and the first half on the first half
The thickness of car rear suspension bracket first half shape identical arenaceous shell；Half described sand inlet is located at the template side between two die cavitys
Edge, combines to form sand inlet with half sand inlet on first half arenaceous shell on mould, and with the note sand mouthful phase on arenaceous shell forming machine
Matching；Described air-vent is arranged in template, is connected with die cavity.
2. a kind of rear overhang according to claim 1 puts mould under the first half arenaceous shell of support, it is characterised in that：Described
Die cavity has two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710480563.9A CN107138686A (en) | 2017-06-22 | 2017-06-22 | A kind of rear overhang puts mould under the first half arenaceous shell of support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710480563.9A CN107138686A (en) | 2017-06-22 | 2017-06-22 | A kind of rear overhang puts mould under the first half arenaceous shell of support |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107138686A true CN107138686A (en) | 2017-09-08 |
Family
ID=59781857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710480563.9A Withdrawn CN107138686A (en) | 2017-06-22 | 2017-06-22 | A kind of rear overhang puts mould under the first half arenaceous shell of support |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107138686A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583373A (en) * | 2016-03-21 | 2016-05-18 | 禹州市昆仑模具有限公司 | Sand shell lower mould of pipe-clip sand shell mould |
| CN106270386A (en) * | 2016-08-11 | 2017-01-04 | 李向阳 | A kind of blank manufacture method of gear box of tractor |
-
2017
- 2017-06-22 CN CN201710480563.9A patent/CN107138686A/en not_active Withdrawn
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583373A (en) * | 2016-03-21 | 2016-05-18 | 禹州市昆仑模具有限公司 | Sand shell lower mould of pipe-clip sand shell mould |
| CN106270386A (en) * | 2016-08-11 | 2017-01-04 | 李向阳 | A kind of blank manufacture method of gear box of tractor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20170908 |