CN107130698A - A kind of cement external wall insulation and its manufacture method - Google Patents

A kind of cement external wall insulation and its manufacture method Download PDF

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Publication number
CN107130698A
CN107130698A CN201710535089.5A CN201710535089A CN107130698A CN 107130698 A CN107130698 A CN 107130698A CN 201710535089 A CN201710535089 A CN 201710535089A CN 107130698 A CN107130698 A CN 107130698A
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Prior art keywords
cement
layer
external wall
glass
wall insulation
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CN201710535089.5A
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CN107130698B (en
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葛庭洪
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Zhangjiagang Shenggang Environment Fireproof Construction Material Co Ltd
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Zhangjiagang Shenggang Environment Fireproof Construction Material Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Finishing Walls (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention relates to a kind of cement external wall insulation and its manufacture method, the problem of mainly solving to make the cost height of warming plate, the short caused service life of weatherability difference and poor heat insulation effect present in prior art.The present invention is by using a kind of cement external wall insulation, including pulp layer, the pulp layer includes cement, EPS particles, water, rubber powder, the percentage by weight of each component is cement 44 49%, EPS particles 2 5%, water 41 46%, rubber powder 3 5%, the cement uses 425 ordinary portland cements, the upper and lower surface of the pulp layer is all provided with the technical scheme of glass layer of cloth, preferably solves the problem.

Description

A kind of cement external wall insulation and its manufacture method
Technical field
The present invention relates to a kind of cement external wall insulation and its manufacture method.
Background technology
In daily life, when needing to carry out insulation to skin, it will usually using arranging for laying warming plate Apply to solve, the material that in the market makes warming plate is varied, the heat insulating ability of warming plate should be considered when making warming plate Can, its cost, service life etc. are considered again, and in the market has the warming plate for using sulphate aluminium cement for main material, but It is that sulphate aluminium cement price is high (more than 1400 yuan per ton), while weatherability difference causes the service life of warming plate short by (15 Year or so), and the mirror-image structure of sulphate aluminium cement is uneven and density is high, and it is main material to cause with sulphate aluminium cement Warming plate thermal conductivity factor it is high, heat insulation effect is bad.
And for example Chinese patent literature CN101787748A is disclosed one kind and is made up using cement, granular polystyrene of main raw material(s) The Outwall thermal insulation board with fire-proof function.The external heat insulation board of flameproof external wall made of cement and polystyrene particle of the present invention by heat-insulation layer and Overcoat is constituted, and heat-insulation layer is made up of the raw material of following parts by weight:100 parts of quick hardening sulphoaluminate cement, granular polystyrene 1-5 Part, 3-6 parts of glass bead, 0.7-1 parts of sawdust, 0.8-1.5 parts of naphthalene water reducer, 6-10 parts of VAE emulsions, water material mass ratio 0.40-0.65;Overcoat is made up of the raw material of following parts by weight:100 parts of quick hardening sulphoaluminate cement, 200 parts of quartz sand, glass 3 parts of glass fiber, 2 parts of polycarboxylate water-reducer, 10 parts of VAE emulsions, water material mass ratio 0.52;By heat-insulation layer and overcoat through compound work External heat insulation board of flameproof external wall made of cement and polystyrene particle is made in skill.This invention uses that mirror-image structure is uneven, weatherability is poor Fast hard sulphur aluminium salt acid salt cement, causes the service life of warming plate short (15 years or so), and quick hardening sulphoaluminate cement cost Height, and quick hardening sulphoaluminate cement is dry quickly, is also very easy to cracking, intensity is not high, it is adaptable to the road do not moved and The maintenance of airfield runway and cargo ship, without being preferably used on the external wall insulation of building construction, and the warming plate point of this invention For heat-insulation layer and overcoat, thickness substantially increases, density high, heat insulation effect is bad.
And for example Chinese patent literature CN102839758A discloses a kind of cement base fiber reinforcement fireproof heated board, its feature It is:Including sandwich layer, top layer is respectively arranged with the upper and lower surface of sandwich layer;The sandwich layer is cement cementitious layer.Further say: Expanded granular containing uneven distribution in the cement cementitious layer.Present invention also offers a kind of cement base fiber reinforcement fire prevention The preparation technology of warming plate, step is as follows:Measure raw material;Stir material;Extrusion forming;Paste grid cloth.This application reclaimed water Mud proportioning is high, and inserts is more, causes cost to improve, the cost of whole warming plate is at 550 yuan, and thermal conductivity factor is 0.045- 0.068W/m.k is also very high, and heat insulation effect is bad.
The content of the invention
The technical problems to be solved by the invention be made present in prior art warming plate cost is high, weatherability is poor Caused service life is short and there is provided a kind of new cement external wall insulation and its manufacturer the problem of poor heat insulation effect Method, cost that the sheet material has is low, service life length and the characteristics of high insulating effect.
It is as follows to solve above-mentioned technical problem the technical solution adopted by the present invention:
A kind of cement external wall insulation, including pulp layer, it is characterised in that the pulp layer include cement, EPS particles, Water, rubber powder, the percentage by weight of each component is cement 44-49%, EPS particle 2-5%, water 41-46%, rubber powder 3-5%, described Cement uses 425 ordinary portland cements, and the upper and lower surface of the pulp layer is all provided with glass layer of cloth.
Preferably, the glass layer of cloth includes alkali-free glass fiber cloth or gluing glass-fiber-fabric.
Preferably, the cement external wall insulation is used for the exterior wall of building construction.
A kind of manufacture method of cement external wall insulation, this method comprises the following steps:
(1) prepare tabular ABS templates, layer of plastic film is laid wherein;
(2) one layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on a plastic film;
(3) prepare slurry, after cement, water are mixed evenly, add EPS particles, rubber powder and stir;
(4) slurry is poured on the alkali-free glass fiber cloth in ABS templates or gluing glass-fiber-fabric, then one layer of nothing of laying on slurry Alkali glass-fiber-fabric or gluing glass-fiber-fabric;
(5) cylinder roll unit roll forming is passed through;
(6) sheet material of shaping is stripped, then entered in the environment of 20 DEG C ± 5 of normal temperature and air humidity are not less than 70% Row lucifuge is conserved, and the time of natural curing is 7 days.
In the present invention, low (400 yuan per ton) of the price of 425 ordinary portland cements compares sulphate aluminium cement (1400 yuan per ton) energy Cost is enough greatlyd save, and 425 ordinary portland cements do not ftracture, and intensity is high, and mirror-image structure is uniform, and thermal conductivity factor is low, and density is small, protects Temp effect is good.
In the present invention, base material, because the alkalescence of cement is high, corrosivity are used as using alkali-free glass fiber cloth or gluing glass-fiber-fabric By force, the corrosion of cement is capable of using alkali-free glass fiber cloth or gluing glass-fiber-fabric, so as to further increase the structure of whole warming plate Intensity.
When prepared by the present invention, oil emulsion is replaced using plastic sheeting, can make warming plate when mounted will not be because of surface There is oil emulsion and cause to paste loosely with house wall surface.
Pressure-bearing technique is replaced using rolling technology when prepared by the present invention, pressure-bearing technique will be thrown using hydraulic press processing, equipment Money is big, and high energy consumption is, it is necessary to many moulds, complex process;And rolling technology uses simple roll unit, small, Er Qiexiao is invested Rate is greatly improved.
The cement external wall insulation service life of the present invention is high (50 years or so).
The thermal conductivity factor of the cement external wall insulation of the present invention is 0.04~0.052W/ (mk).
The density of the cement external wall insulation of the present invention is in 230~280kg/m3
Water absorption rate≤10% of the cement external wall insulation of the present invention.
Drying shrinkage value≤1.5mm/m of the cement external wall insulation of the present invention.
Coefficient of softing >=0.5 of the cement external wall insulation of the present invention.
Brief description of the drawings
By reading the detailed description made with reference to the following drawings to non-limiting example, other features of the invention, Objects and advantages will become apparent:
Fig. 1 is structural representation of the invention;
In accompanying drawing:
1st, pulp layer 2, glass layer of cloth
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached The embodiment of figure description is exemplary, is only used for explaining the present invention, and is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ", The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are Based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than indicate or dark Specific orientation must be had, with specific azimuth configuration and operation by showing the device or element of meaning, therefore it is not intended that right The limitation of the present invention.
Embodiment 1:
As shown in figure 1, a kind of cement external wall insulation, including pulp layer 1, the pulp layer 1 include cement, EPS particles, Water, rubber powder, the percentage by weight of each component is cement 49%, EPS particles 4%, water 42%, rubber powder 5%, the pulp layer 1 Upper and lower surface is all provided with glass layer of cloth 2, and the glass layer of cloth 2 includes alkali-free glass fiber cloth or gluing glass-fiber-fabric, the water Mud uses 425 ordinary portland cements, and the cement external wall insulation is used for the exterior wall of building construction.
A kind of cement external wall insulation and its manufacture method, this method comprise the following steps:
(1) prepare tabular ABS templates, layer of plastic film is laid wherein;
(2) one layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on a plastic film;
(3) prepare slurry, after 49% cement, 42% water are mixed evenly, add 4%EPS particles, 5% glue Powder stirs;
(4) slurry is poured into strike off on the alkali-free glass fiber cloth in ABS templates or gluing glass-fiber-fabric to form pulp layer 1, then One layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on pulp layer 1;
(5) cylinder roll unit roll forming is passed through;
(6) lucifuge maintenance is carried out in the environment of 20 DEG C ± 5 of normal temperature and air humidity are not less than 70%, natural curing Time is 7 days.
The plate face size (length x width, mm) of ordinary portland cement external wall insulation is 600 × 600, and thickness is 50mm, technology The performance test results such as table 1.
Table 1
Project Measured data
Bending resistance failing load (Mpa) 0.81
Thermal conductivity factor W/ (mk) 0.052
Flammability A grades (non-ignitable level)
Embodiment 2:
As shown in figure 1, a kind of cement external wall insulation, including pulp layer 1, the pulp layer 1 include cement, EPS particles, Water, rubber powder, the percentage by weight of each component is cement 48%, EPS particles 4.3%, water 42.7%, rubber powder 5%, the pulp layer 1 upper and lower surface is all provided with glass layer of cloth 2, and the glass layer of cloth 2 includes alkali-free glass fiber cloth or gluing glass-fiber-fabric, described Cement uses 425 ordinary portland cements, and the cement external wall insulation is used for the exterior wall of building construction.
A kind of cement external wall insulation and its manufacture method, this method comprise the following steps:
(1) prepare ABS templates, layer of plastic film is laid in ABS templates;
(2) one layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on a plastic film;
(3) prepare slurry, after 48% cement, 42.7% water are mixed evenly, add 4.3%EPS particles, 5% rubber powder stirs;
(4) slurry is poured into the alkali-free glass fiber cloth laid in ABS templates or strikes off to form slurry on gluing glass-fiber-fabric Layer 1, then one layer of alkali-free glass fiber cloth of laying or gluing glass-fiber-fabric on pulp layer 1;
(5) cylinder roll unit roll forming is passed through;
(6) lucifuge maintenance is carried out in the environment of 20 DEG C ± 5 of normal temperature and air humidity are not less than 70%, natural curing Time is 7 days.
The plate face size (length x width, mm) of ordinary portland cement external wall insulation is 600 × 600, and thickness is 50mm, technology The performance test results such as table 2.
Table 2
Project Measured data
Bending resistance failing load 0.78
Thermal conductivity factor 0.049
Flammability A grades (non-ignitable level)
Embodiment 3:
As shown in figure 1, a kind of cement external wall insulation, including pulp layer 1, the pulp layer 1 include cement, EPS particles, Water, rubber powder, the percentage by weight of each component is cement 47%, EPS particles 4.6%, water 44.4%, rubber powder 4%, the pulp layer 1 upper and lower surface is all provided with glass layer of cloth 2, and the glass layer of cloth 2 includes alkali-free glass fiber cloth or gluing glass-fiber-fabric, described Cement uses 425 ordinary portland cements, and the cement external wall insulation is used for the exterior wall of building construction.
A kind of cement external wall insulation and its manufacture method, this method comprise the following steps:
(1) prepare tabular ABS templates, layer of plastic film is laid wherein;
(2) one layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric 2 are laid on a plastic film;
(3) prepare slurry, after 47% cement, 44.4% water are mixed evenly, add 4.6%EPS particles, 4% rubber powder stirs;
(4) slurry is poured into strike off on the alkali-free glass fiber cloth in ABS templates or gluing glass-fiber-fabric 2 to form pulp layer 1, then One layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric 2 are laid on pulp layer 1;
(5) cylinder roll unit roll forming is passed through;
(6) lucifuge maintenance is carried out in the environment of 20 DEG C ± 5 of normal temperature and air humidity are not less than 70%, natural curing Time is 7 days.
The plate face size (length x width, mm) of ordinary portland cement external wall insulation is 600 × 600, and thickness is 50mm, technology The performance test results such as table 3.
Table 3
Project Measured data
Bending resistance failing load 0.75
Thermal conductivity factor 0.047
Flammability A grades (non-ignitable level)
Embodiment 4:
As shown in figure 1, a kind of cement external wall insulation, including pulp layer 1, the pulp layer 1 include cement, EPS particles, Water, rubber powder, the percentage by weight of each component is cement 45%, EPS particles 4.8%, water 45.2%, rubber powder 5%, the pulp layer 1 upper and lower surface is all provided with glass layer of cloth 2, and the glass layer of cloth 2 includes alkali-free glass fiber cloth or gluing glass-fiber-fabric, described Cement uses 425 ordinary portland cements, and the cement external wall insulation is used for the exterior wall of building construction.
A kind of cement external wall insulation and its manufacture method, this method comprise the following steps:
(1) prepare tabular ABS templates, layer of plastic film is laid wherein;
(2) one layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on a plastic film;
(3) prepare slurry, after 45% cement, 45.2% water are mixed evenly, add 4.8%EPS particles, 5% rubber powder stirs;
(4) slurry is poured into strike off on the alkali-free glass fiber cloth in ABS templates or gluing glass-fiber-fabric 2 to form pulp layer 1, then One layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on pulp layer 1;
(5) cylinder roll unit roll forming is passed through;
(6) lucifuge maintenance is carried out in the environment of 20 DEG C ± 5 of normal temperature and air humidity are not less than 70%, natural curing Time is 7 days.
The plate face size (length x width, mm) of ordinary portland cement external wall insulation is 600 × 600, and thickness is 50mm, technology The performance test results such as table 4.
Table 4
Project Measured data
Bending resistance failing load 0.69
Thermal conductivity factor 0.043
Flammability A grades (non-ignitable level)
Embodiment 5:
As shown in figure 1, a kind of cement external wall insulation, including pulp layer 1, the pulp layer 1 include cement, EPS particles, Water, rubber powder, the percentage by weight of each component is cement 44%, EPS particles 5%, water 46%, rubber powder 5%, the pulp layer 1 Upper and lower surface is all provided with glass layer of cloth 2, and the glass layer of cloth 2 includes alkali-free glass fiber cloth or gluing glass-fiber-fabric, the water Mud uses 425 ordinary portland cements, and the cement external wall insulation is used for the exterior wall of building construction.
A kind of cement external wall insulation and its manufacture method, this method comprise the following steps:
(1) prepare tabular ABS templates, layer of plastic film is laid wherein;
(2) one layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on a plastic film;
(3) prepare slurry, after 44% cement, 46% water are mixed evenly, add 5%EPS particles, 5% glue Powder stirs;
(4) slurry is poured into strike off on the alkali-free glass fiber cloth in ABS templates or gluing glass-fiber-fabric to form pulp layer 1, then One layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on pulp layer 1;
(5) cylinder roll unit roll forming is passed through;
(6) lucifuge maintenance, the time of maintenance are carried out in the environment of 20 DEG C ± 5 of normal temperature and air humidity are not less than 70% The rupture strength of sheet material must be caused to reach 8Mpa.
The plate face size (length x width, mm) of ordinary portland cement external wall insulation is 600 × 600, and thickness is 50mm, technology The performance test results such as table 5.
Table 5
Project Measured data
Bending resistance failing load 0.65Mpa
Thermal conductivity factor 0.04
Flammability A grades (non-ignitable level)
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that:Not A variety of change, modification, replacement and modification can be carried out to these embodiments by departing under the principle and objective of the present invention, of the invention Scope is limited by claim and its equivalent.

Claims (4)

1. a kind of cement external wall insulation, including pulp layer, it is characterised in that the pulp layer include cement, EPS particles, water, Rubber powder, the percentage by weight of each component is cement 44-49%, EPS particle 2-5%, water 41-46%, rubber powder 3-5%, the water Mud uses 425 ordinary portland cements, and the upper and lower surface of the pulp layer is all provided with glass layer of cloth.
2. a kind of cement external wall insulation according to claim 1, it is characterised in that:The glass layer of cloth includes alkali-free glass Fine cloth or gluing glass-fiber-fabric.
3. a kind of cement external wall insulation according to claim 1, it is characterised in that:The cement external wall insulation is used for The exterior wall of building construction.
4. a kind of manufacture method of cement external wall insulation, it is characterised in that:This method comprises the following steps:
(1) prepare tabular ABS templates, layer of plastic film is laid wherein;
(2) one layer of alkali-free glass fiber cloth or gluing glass-fiber-fabric are laid on a plastic film;
(3) prepare slurry, after cement, water are mixed evenly, add EPS particles, rubber powder and stir;
(4) slurry is poured on the alkali-free glass fiber cloth in ABS templates or gluing glass-fiber-fabric, then one layer of alkali-free glass of laying on slurry Fine cloth or gluing glass-fiber-fabric;
(5) cylinder roll unit roll forming is passed through;
(6) sheet material of shaping is stripped, then kept away in the environment of 20 DEG C ± 5 of normal temperature and air humidity are not less than 70% Phototrophy is protected, and the time of natural curing is 7 days.
CN201710535089.5A 2017-07-03 2017-07-03 A kind of cement external wall insulation and its manufacturing method Active CN107130698B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102518224A (en) * 2011-12-08 2012-06-27 天津霖田冶金科技有限公司 External wall thermal insulation composite board and manufacturing method thereof
KR20120096797A (en) * 2011-02-23 2012-08-31 해동웰빙산업주식회사 The adiabatic construction method of wall
CN102797299A (en) * 2012-07-11 2012-11-28 江苏尼高科技有限公司 Insulation board made of fiber reinforced composites and preparation method of insulation board
CN102839758A (en) * 2012-09-04 2012-12-26 张家港市盛港绿色防火建材有限公司 Cement-based fiber-reinforced fireproof heat-preservation plate and preparation process thereof
CN102995780A (en) * 2012-12-14 2013-03-27 江苏尼高科技有限公司 Glass fibre tissue compound heat-insulating plate and preparation method for same
CN104234252A (en) * 2012-11-12 2014-12-24 青岛科瑞新型环保材料有限公司 Modified cement polyphenyl granule composite vacuum insulated panel and manufacturing method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20120096797A (en) * 2011-02-23 2012-08-31 해동웰빙산업주식회사 The adiabatic construction method of wall
CN102518224A (en) * 2011-12-08 2012-06-27 天津霖田冶金科技有限公司 External wall thermal insulation composite board and manufacturing method thereof
CN102797299A (en) * 2012-07-11 2012-11-28 江苏尼高科技有限公司 Insulation board made of fiber reinforced composites and preparation method of insulation board
CN102839758A (en) * 2012-09-04 2012-12-26 张家港市盛港绿色防火建材有限公司 Cement-based fiber-reinforced fireproof heat-preservation plate and preparation process thereof
CN104234252A (en) * 2012-11-12 2014-12-24 青岛科瑞新型环保材料有限公司 Modified cement polyphenyl granule composite vacuum insulated panel and manufacturing method thereof
CN102995780A (en) * 2012-12-14 2013-03-27 江苏尼高科技有限公司 Glass fibre tissue compound heat-insulating plate and preparation method for same

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