CN107130467A - Antimicrobial form liquid facing paper production technology - Google Patents
Antimicrobial form liquid facing paper production technology Download PDFInfo
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- CN107130467A CN107130467A CN201611231163.6A CN201611231163A CN107130467A CN 107130467 A CN107130467 A CN 107130467A CN 201611231163 A CN201611231163 A CN 201611231163A CN 107130467 A CN107130467 A CN 107130467A
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- glue
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- facing paper
- temperature
- water
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/30—Pretreatment of the paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1125—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
- B01F27/11251—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis having holes in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
- B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
- B01F27/2322—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/93—Heating or cooling systems arranged inside the receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/0003—Shaping by bending, folding, twisting, straightening, flattening or rim-rolling; Shaping by bending, folding or rim-rolling combined with joining; Apparatus therefor
- B31F1/0035—Straightening or flattening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/10—Associating articles from a single source, to form, e.g. a writing-pad
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G12/00—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08G12/02—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
- C08G12/04—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
- C08G12/10—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds with acyclic compounds having the moiety X=C(—N<)2 in which X is O, S or —N
- C08G12/12—Ureas; Thioureas
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G12/00—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08G12/02—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
- C08G12/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
- C08G12/30—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with substituted triazines
- C08G12/32—Melamines
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J161/00—Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
- C09J161/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C09J161/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
- C09J161/28—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
- D21H19/385—Oxides, hydroxides or carbonates
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/62—Macromolecular organic compounds or oligomers thereof obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/82—Paper comprising more than one coating superposed
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/36—Biocidal agents, e.g. fungicidal, bactericidal, insecticidal agents
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/70—Multistep processes; Apparatus for adding one or several substances in portions or in various ways to the paper, not covered by another single group of this main group
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/04—Physical treatment, e.g. heating, irradiating
- D21H25/06—Physical treatment, e.g. heating, irradiating of impregnated or coated paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas
Abstract
The invention discloses antimicrobial form liquid facing paper production technology, comprise the following steps:1)Urea formaldehyde glue is prepared;2)Modified triamine glue is prepared;3)Body paper uncoiling;4)Prewet;5)Dipping;6)Drying, spraying;7)Drying, coating;8)Cut, examine storage;The technological process of production of the present invention is simple, convenient operation and control, use the low mole prop0rtion glue of preparation, with diamantane formation composite high-molecular material, by special drying curve, high light is reached, it is wear-resisting, high-resolution, and burst size of methanal≤0.5 of facing paper, while the other performance of facing paper keeps constant;The facing paper produced according to present invention process is functional material, is pressed into using this facing paper behind floor, and nano material meeting floor surface forms micro ozone thin layer, suppresses or kills bacterium.Simultaneously floor it is other must can be unaffected, be particularly suitable for kindergarten, the public place such as hospital.
Description
Technical field
The present invention relates to a kind of antimicrobial form liquid facing paper production technology.
Background technology
The paper of veneer is exactly melamine facing paper after melamine glue and some additives dipping.And plate
Material(Density board, particieboard, glued board), decorative board is turned into by the hot pressing of hot press steel plate.Will on national standard GB/T28995
Ask, the burst size of methanal of facing paper is A grades of 1.5mg/L and B grades of 3.0mg/L.
At present, it has preferably decoration performance after facing paper dipping gluing, but the burst size of its formaldehyde is larger, no
Environmental protection, health;And its wearability is not high enough, surface is not bright enough so that the lost of life of facing paper, its definition is also inadequate
Height, production technology is relative complex;In addition, existing facing paper needs to prepare qualified glue, the preparation of glue before impregnation
It is the key of whole facing paper dipping, typically after the completion of glue preparation, directly places, the storage system of neither one constant temperature,
So that glue is restricted when using in winter and summer, not enough, summer glue temperature is higher, is unfavorable for for winter glue viscosity
Used in dipping process, cause the production of facing paper to be affected;Secondly, last procedure of facing paper production is exactly to examine
Check-in storehouse, the facing paper for generally examining storage is directly to lie in a horizontal plane on level tray, but is arranged so that in automation pressure
Machine captures facing paper automatically using manipulator, when carrying out assembly, because facing paper has different degrees of alice, leads
Cause the failure of mo(u)ldenpress Photoelectric Detection, misoperation, it is impossible to complete assembly;And existing facing paper was cut before this, had cut it
Manually put in order a sheet by a sheet afterwards, general more than ten facing papers one pile is placed on the square pallet of level and placed, so not only
Working procedure is complex, and labor intensity is big, and is unfavorable for the progress of facing paper in order and arranges, easily error, and a pile
One pile facing paper during arrangement amount of calculation it is larger, greatly increase cost of labor, simultaneously because the presence of alice problem and
The follow-up operation of influence and use;Also general fibrous paper is in a sheet by a sheet arranged, and neither one directly can be for
The equipment arranged causes being arranged into pile for facing paper to be limited.
The content of the invention
For above-mentioned problem, the present invention is intended to provide antimicrobial form liquid facing paper production technology, the present invention is adopted
The technological process of production is simple, and convenient operation and control, using the low mole prop0rtion glue of preparation, compound high score is formed with diamantane
Sub- material, by special drying curve, reaches high light, wear-resisting, high-resolution, and burst size of methanal≤0.5 of facing paper, together
When facing paper other performance keep it is constant;The facing paper produced by present invention process is functional material, is decorated using this
Letterweight into behind floor, nano material can floor surface form micro ozone thin layer, suppress or kill bacterium.While its of floor
It must can be unaffected, be particularly suitable for kindergarten, the public place such as hospital;Secondly to production technology, last procedure is carried out
Improve, will cut, transport and finishing integrated setting, simple in construction, the arrangement of dipping paper is more easily and fast, whole into pile
The efficiency of reason improves 2-3 times, and warpage preventing pallet uses sink structures due to edge, dipping paper is constantly under prestressing force
Curved state, it is to avoid upwarp.Improve and adapted to the operation requirement of mo(u)ldenpress.
To achieve these goals, the technical solution adopted in the present invention is as follows:
Antimicrobial form liquid facing paper production technology, it is characterised in that comprise the following steps:
1)Urea formaldehyde glue is prepared
A, preheating:Synthesis tank is cleaned before preheating, preheated after having cleaned, preheating temperature 2 DEG C/min of heating, preheating
12-15 minutes, it is incubated 5 minutes;
B plus formaldehyde:48 parts of formaldehyde is gradually added into synthesis tank by charge door, and is stirred, PH is adjusted;
C, a urea injection:18 parts of urea, 1.5-2 DEG C of programming rate/min, temperature are added into the synthesis tank of preheating insulation
64-65 DEG C is increased to, slows down heating, 0.5-1 DEG C of programming rate/min is warming up to 88-92 DEG C and is incubated 30 minutes;
D plus formic acid:During formaldehyde is stirred, formic acid is added, PH4.2-4.8 is adjusted to;
E plus caustic soda and water:When it is 5.0-6.0 to measure water-soluble multiple, soda bath is added immediately, and water, caustic soda and water synchronously add
Enter, regulation PH adds 2 parts of 1-2 parts of melamine and reinforcing agent in 7-8, then resynchronisation;
F, the injection of secondary urea:Then secondary 12 parts of the urea of addition into synthesis tank, is incubated 10-20 minutes;
G, cooling:After insulation terminates, cooling, 2-2.5 DEG C of cooling rate/min;
H, three urea injections:When temperature drops to 65-67 DEG C, third time urea is added, continues to cool, cooling rate 1.5-2
DEG C/min, temperature≤45 DEG C are treated, sampling are shut down, and glue is put in storage in constant temperature system;
2)Modified triamine glue is prepared
A plus formaldehyde:The soft water measured, 42 parts of the formaldehyde of metering, stirring, regulation pH value to 9.0- are first added in synthesis tank
9.5;
B plus melamine:35-37 parts of melamine is subsequently added into, is gradually heated up, 1.5-2 DEG C of programming rate/min is warming up to
3-5 parts of 64 parts of formaldehyde catching agent and diethylene glycol (DEG) are added at 65 DEG C;
C, detection cloud and mist point:After there is cloud and mist point, detection water number reaches 1.1-1.2, adds caprolactam, adds formaldehyde catching
64 parts of agent, cools, and adjusts PH9.5-9.6, cools below 40 degree, and insulation is shut down, and glue is put in into storage in constant temperature system;
3)Body paper uncoiling;
4)Prewet:Pre- wet practice is carried out to fibrous paper in the coiled uncoiling process of body paper, passes through the upward lower compression roller of steam spray system
Lower compression roller in upper atomized water spray, wetting, then fibrous paper is transmitted by the space between upper lower compression roller successively, it can be achieved once pre-
It is wet;
5)Dipping:First with dipping glue in dipping process, dipping glue is to use step(1)Synthesize and the urea-formaldehyde glue in constant temperature system
100 parts of water, 0.2-0.5 parts of bleeding agent, the 1-2 parts of stirrings of 0.4-0.6 parts of curing agent and formaldehyde catching agent are mixed, and will be prewetted
Fibrous paper comprehensive dip operation is carried out to it by dipping tank, impregnated metering;
6)Drying, spraying:Spraying glue is prepared before spraying, spraying glue is to use step(2)Synthesize and preserved in constant temperature system
Modified 100 parts of triamine glue, 0.15-0.35 parts of curing agent, 25-40 parts of white fused alumina, 0.05 part of stirring of coupling agent are mixed, and are soaked
First drying fibrous paper after stain is complete, uses steam to aid in spraying after drying in spraying spraying glue, spraying process;
7)Drying, coating:Coating glue is first prepared before coating, coating glue is to use step(2)The modification triamine glue 100 of synthesis
Part, 0.3-0.5 parts of curing agent, 0.2-0.4 parts of releasing agent, 0.4-0.6 parts of brightener and 0.4-0.6 parts of stirrings of nano antibacterial agent
Mix;By drying, being coated, dry again after having sprayed, macromolecule composite abrasion resistance material is formed;
8)Cut, examine and warpage preventing storage arrangement.
Preferably, the constant temperature system is included outside glue groove, the glue groove provided with the chuck layer for surrounding its surrounding, it is described
Temperature adjustment chamber is formed between glue groove and chuck layer, the temperature adjustment intracavitary sets the inwall deflector being spirally coiled in the glue groove,
The glue groove is internally provided with multilayer central synchronous temperature adjustment pipe, the both ends of the every central synchronous temperature adjustment pipe with it is described
The temperature adjustment chamber connection of chuck layer is set, and high-efficiency stirrer is provided with inside the glue groove;Central synchronous temperature adjustment Guan Jun described in multilayer
For U-shape, the bore of central synchronous temperature adjustment pipe increases successively from top to bottom described in multilayer, and the high-efficiency stirrer is located at mouth
In that minimum described central synchronous temperature adjustment pipe of footpath.
Preferably, the high-efficiency stirrer includes the left mixing part of structure identical and right mixing part, the left side is stirred
Mixing part and right mixing part includes rotary shaft and located at same plane and fixed at least one stirring on the rotary shaft
It is staggered above and below agitating paddle on oar, the left mixing part and right mixing part;Each agitating paddle is provided with multiple
The vertical glue transitional pore of a row is also equipped with arc stirring vane, each arc stirring vane, and each described
At least one stirring hammer, stirring cone tooth of each stirring hammer provided with dense arrangement are transversely provided with arc stirring vane.
Preferably, the glue groove side is provided with flow inlet, opposite side is provided with water export, in the chuck layer also
Provided with jacket temperature meter probe, the flow inlet is connected with main water inlet tube, also connected between the water export and main water inlet tube
Circulating water pipe is connect, the main water inlet tube is also connected with hot water regulation pipe, cold water regulation pipe respectively.
Preferably, the step(8)In warpage preventing storage arrange and include cutting section, dislocation arrangement section and warpage preventing
Section is arranged, the cutting section is located at the feed end that the dislocation arranges section, and it is whole that the warpage preventing arrangement section is arranged on the dislocation
The discharge end of section is managed, the cutting section includes cutting mechanism and cutting agency;The dislocation, which arranges section, to be included arranging platform, rotation
The mechanism that misplaces and transport establishment, the arrangement platform are provided with swivelling chute, and the rotary shifted mechanism is arranged on the swivelling chute
It is interior, and in the swivelling chute complete 360 degree rotation process, the transport establishment be arranged on it is described arrange platform lower section;It is described
If warpage preventing, which arranges section, to be included organizer and is slidably connected at dried layer warpage preventing layer, every layer of warpage preventing on the organizer
Layer includes warpage preventing pallet, mobile pallet and detent mechanism, and the warpage preventing pallet is arranged on the mobile pallet, every
The detent mechanism is equipped with the corner of the layer mobile pallet.
Preferably, the rotary shifted mechanism includes rotary shaft and the rotating disk for clamping facing paper, described
Arrangement platform is provided with two sides being in contact in limiting plate, the rotating disk with the cell wall of the swivelling chute and is equipped with conic clamp
Tooth, and be all provided with the cell wall of the swivelling chute provided with the neck matched with the taper latch at the two ends of the rotating disk
There is the lock that can pin the upper and lower end face of rotating disk.
Preferably, the warpage preventing pallet includes square tray body, the tray body is by mounting plate and subiculum
Plate is constituted, and some reinforcing plates are set between the mounting plate and the bottom plate, and the both ends of the mounting plate are provided with 15-
30 ° of inclined plane;The mobile pallet includes square movable plate, be equipped with the corner at the movable plate two ends movable pulley with
And positioning disk, the movable pulley is slidably connected in the sliding groove set on the organizer, and the positioning disk passes through outrigger shaft
Through sliding groove and stretch out, provided with a delineation position teeth groove on the positioning disk.
Preferably, equidistant on the organizer and some detent mechanisms setting up and down, the detent mechanism
Including seat board, cylinder and the positioning of positioning latch, the cylinder is fixed on the seat board, and the positioning latch is laterally solid
The driving end of the cylinder is scheduled on, the positioning teeth groove is corresponding with the positioning latch.
Preferably, the step(7)Section drying temperature is 105 DEG C of highest before coating in " drying, coating ", minimum
100 DEG C, drying time 3min, 128 DEG C of maximum temperature, 100 DEG C of minimum temperature, coating duration 4min has been coated with, then the temperature dried
128 DEG C of highest of degree, minimum 80 DEG C, then drying time 2min.
Preferably, the leading portion drying is cooled again using first heating up, coating process is coated with by the way of progressively heating up,
Drying course is dried by the way of gradually cooling again, and whole operation is proceeded by when temperature is increased to 100 DEG C.
The beneficial effects of the invention are as follows:First, the present invention is given birth to using new synthesis technique and using improved synthesis tank
A kind of urea formaldehyde glue of low mole prop0rtion is produced, the glue mol ratio produced is reached within 1.0, its free formaldehyde is less than 0.3%, life
The product of output is more environmentally-friendly, good penetrability, and storage period, up to 7 days, has fully met dipping production requirement, the dress of the glue production
The characteristics of decorations paper has low formaldehyde;Secondly, using modified triamine glue, it has high fluidity and the high grade of transparency, can overlay
When, continuous rubber protective layer is formed, makes the closure of sheet material higher;Again, due to facing paper production match somebody with somebody glue in again
Formaldehyde catching agent is added, in the process that overlays, the formaldehyde of glue release can be caught again, so as to realize that using terminal is consumed
During person, the free formaldehyde of sheet material is significantly lower than E0;Using low mole prop0rtion glue, with diamantane formation composite high-molecular material, warp
Special drying curve is crossed, high light, wear-resisting, high-resolution is reached, while the other performance of facing paper keeps constant.Also, with
E1 backing material plates coordinate, and the plate product of production is detected through GB18580 condensed steam waters, burst size of methanal also≤0.5mg/L.
The present invention is quantitatively adding Nano Silver or nanometer calcium, adds appropriate dispersant and coupling agent in painting process,
Under defined circulation rate, stable emulsion is formed, paper is then coated in, adjustment drying curve produces antibacterial table wear-resisting
Facing paper.
The present invention is directed to the glue prepared in facing paper production process and carries out constant temperature storage, and the constant temperature system uses jacket type
Glue groove, circulating hot water is temperature automatically controlled, and temperature fluctuation range is less than 1 DEG C.The stability of product is added, and in order to ensure glue
The uniformity of water outer rim and temperature inside center, therefore central synchronous temperature adjustment pipe is set, can not only by central synchronous temperature adjustment pipe
Enough uniformity ensured with chuck layer inwall deflector temperature adjustment, and it can aid in raising mixing effect so that stirring
Efficiency is improved, and the molecular motion of glue is more violent, is heated up in winter and can be reached that preferably control is adjusted in summer cooling
Save effect.
The present invention disposably completes the setting cut, warpage preventing collation pass is integrated, solves and first cuts at present, cuts out
Manual sorting again after cutting, then horizontal positioned complexity, and arranged by follow-up warpage preventing and can avoid impregnating paper
While the problem of tilting;
Again, cutting mechanism is arranged on rotary shifted mechanism feed end, after dipping paper is cut, by rotary shifted mechanism by one
The dipping paper opened is turned in the transport establishment arranged below platform, is counted by the counter in transport establishment, it is ensured that
Number per pile dipping paper is consistent, and upset arranges efficiency high, and effect is good, is then transported to the organizer of warpage preventing, it is carried significantly
High manually to arrange slower defect at present, efficiency is improved;
In addition, the warpage preventing of the present invention, which arranges section, sets multilayer, it can move, set from level to level up and down, be independent of each other, vertical
Organizer can save more working spaces, not only move up and down conveniently, and directly set warpage preventing on mobile pallet
Pallet, the pile dipping paper put in order moves directly to carry out storage placement on warpage preventing pallet, unaffected between layers,
And good positioning effect.
Brief description of the drawings
Fig. 1 is glue groove overall structure diagram of the present invention.
Fig. 2 is the schematic diagram of glue groove of the present invention.
Fig. 3 is the schematic top plan view of glue groove of the present invention.
Fig. 4 is the schematic diagram of arc stirring vane of the present invention.
Fig. 5 oven temperature curve maps.
Wherein:
1-1- glue grooves, 1-2- chuck layers, 1-3- temperature adjustment chambers, 1-4- agitating paddles, 1-5- arc stirring vanes, 1-6- stirring hammers, 1-
7- stirring cone teeth, 1-8- central synchronous temperature adjustment pipes, 1-9- glue transitional pores, 1-10- flow inlets, 1-11- water exports, 1-
12- main water inlet tubes, 1-13- circulating water pipes, 1-14- return pipes, 1-15- hot water regulation pipes, 1-16- cold water regulation pipes, 1-17- goes out
Material mouth, 1-18- jacket temperatures meter probe, 1-19- water circulating pumps, 1-20- inwall deflectors, 1-21- rotary shafts.
101- cutting agencies, 102- arranges platform, 103- swivelling chutes, 104- rotating disks, 105- limiting plates, 106- conic clamps
Tooth, 107- locks, 108- Transport Desks, 109- front aprons, 1010- rear baffles, 1011- counters, 1012- tray bodies, 1013-
Reinforcing plate, 1014- movable plates, 1015- movable pulleies, 1016- positioning disks, 1017- sliding grooves, 1018- organizers, 1019- rotations
Axle, 1020- positioning teeth groove, 1021- cylinders, 1022- positioning latches, 1023- universal wheels.
Embodiment
In order that one of ordinary skill in the art is better understood on technical scheme, below in conjunction with the accompanying drawings and
Embodiment is further described to technical scheme.
Embodiment:Antimicrobial form liquid facing paper production technology, comprises the following steps:
1)Urea formaldehyde glue is prepared
A, preheating:Synthesis tank is cleaned before preheating, preheated after having cleaned, preheating temperature 2 DEG C/min of heating, preheating
12-15 minutes, it is incubated 5 minutes;
B plus formaldehyde:48 parts of formaldehyde is gradually added into synthesis tank by charge door, and is stirred, PH is adjusted;
C, a urea injection:18 parts of urea, 1.5-2 DEG C of programming rate/min, temperature are added into the synthesis tank of preheating insulation
64-65 DEG C is increased to, slows down heating, 0.5-1 DEG C of programming rate/min is warming up to 88-92 DEG C and is incubated 30 minutes;
D plus formic acid:During formaldehyde is stirred, formic acid is added, PH4.2-4.8 is adjusted to;
E plus caustic soda and water:When it is 5.0-6.0 to measure water-soluble multiple, soda bath is added immediately, and water, caustic soda and water synchronously add
Enter, regulation PH adds 2 parts of 1-2 parts of melamine and reinforcing agent in 7-8, then resynchronisation;
F, the injection of secondary urea:Then secondary 12 parts of the urea of addition into synthesis tank, is incubated 10-20 minutes;
G, cooling:After insulation terminates, cooling, 2-2.5 DEG C of cooling rate/min;
H, three urea injections:When temperature drops to 65-67 DEG C, third time urea is added, continues to cool, cooling rate 1.5-2
DEG C/min, temperature≤45 DEG C are treated, sampling are shut down, and glue is put in storage in constant temperature system;
The mol ratio for the urea formaldehyde glue that present invention process produces is used for 0.91;Free formaldehyde is less than 0.2%;The present invention is ultralow
It is very low containing free formaldehyde in urea glue mol ratio, glue, meanwhile, substantial amounts of active group is deposited in glue, can be in the curing process
Catch more free formaldehydes;
2)Modified triamine glue is prepared
A plus formaldehyde:The soft water measured, 42 parts of the formaldehyde of metering, stirring, regulation pH value to 9.0- are first added in synthesis tank
9.5;
B plus melamine:35-37 parts of melamine is subsequently added into, is gradually heated up, 1.5-2 DEG C of programming rate/min is warming up to
3-5 parts of 64 parts of formaldehyde catching agent and diethylene glycol (DEG) are added at 65 DEG C;
C, detection cloud and mist point:After there is cloud and mist point, detection water number reaches 1.1-1.2, adds caprolactam, adds formaldehyde catching
64 parts of agent, cools, and adjusts PH9.5-9.6, cools below 40 degree, and insulation is shut down, and glue is put in into storage in constant temperature system;Into
Product glue index:Water-soluble multiple is 1.3 ~ 1.5, pH value:9.5 ~ 9.8, viscosity 16-17 seconds;
Glue has high fluidity and the high grade of transparency, can form continuous rubber protective layer when overlaying, make the closure of sheet material
Property is higher;
Discharging opening 1- is also set up referring to the drawings a kind of glue constant temperature system shown in 1-4, including glue groove 1-1, institute glue groove 1-1 bottom
17, state outside glue groove 1-1 provided with the chuck layer 1-2 for surrounding its surrounding, temperature adjustment is formed between the glue groove 1-1 and chuck layer 1-2
Inwall the deflector 1-20, the glue groove 1-1 being spirally coiled on the glue groove 1-1 are set in chamber 1-3, the temperature adjustment chamber 1-3
The both ends for being internally provided with multilayer central synchronous temperature adjustment pipe 1-8, the every central synchronous temperature adjustment pipe 1-8 with the folder
Jacket layer 1-2 temperature adjustment chamber 1-3 connections are set, and high-efficiency stirrer is provided with inside the glue groove 1-1.
In the present invention, the high-efficiency stirrer includes the left mixing part of structure identical and right mixing part, the left side
Mixing part and right mixing part include rotary shaft 1-21 and are located at same plane and are fixed on rotary shaft 1-21 extremely
Above and below agitating paddle 1-4 on a few agitating paddle 1-4, the left mixing part and right mixing part is staggered, each described
Agitating paddle 1-4 is provided with multiple arcs stirring vane 1-5, and it is vertical to be each also equipped with a row on the arc stirring vane 1-5
Glue transitional pore 1-9, and be transversely provided with each arc stirring vane 1-5 at least one stirring hammer 1-6, Mei Gesuo
State stirring cone tooth 1-7s of the stirring hammer 1-6 provided with dense arrangement;Left mixing part and right mixing part are staggered by the present invention
Purpose to be two mixing parts can form larger rolling dynamics in stirring, improve stirring efficiency, improve temperature adjustment
The uniformity, and along with stirring hammer 1-6 booster action, and glue transitional pore 1-9 transition flow effect, it is stirred
Sub-fraction glue is flowed through by glue transitional pore 1-9 in journey, forms a kind of flow trace, and auxiliary increases mixing effect, and
Glue transitional pore 1-9 setting can also reduce glue and pressure larger in arc stirring vane 1-5 contact processes or shock
Dynamics, reduction arc stirring vane 1-5 damage coefficient, extends its service life.
In the present invention, central synchronous temperature adjustment pipe 1-8 is U-shape described in multilayer, central synchronous temperature adjustment described in multilayer
Pipe 1-8 bore increases successively from top to bottom, and the high-efficiency stirrer is located at that minimum described central synchronous of bore and adjusted
In warm pipe 1-8, the glue groove 1-1 sides are provided with flow inlet 1-10, and opposite side is provided with water export 1-11, in the chuck layer
Jacket temperature meter probe 1-18, the flow inlet 1-10 are additionally provided with 1-2 and is connected with main water inlet tube 1-12, main water inlet tube 1-12
On also set up water circulating pump 1-19, be also connected with circulating water pipe 1-13 between the water export 1-11 and main water inlet tube 1-12, follow
Ring water pipe 1-13 is also associated with return pipe 1-14, the main water inlet tube 1-12 and also adjusted respectively with hot water regulation pipe 1-15, cold water
Pipe 1-16 is connected.
Operation logic:
1st, temperature is low in the winter time, when having an impact to glue viscosity and storage period, opens valve K2, hot water current through line:1→k2→K1
→ 2 → water circulating pump → chuck → 3 → 4 → 5 → it is back to boiler(Reused after heating), while hot water is also via center
Synchronous temperature adjustment pipe carries out the Synchronous Heating at each position to the glue in glue groove.
2nd, when jacket temperature reaches requirement, signal is transmitted to temperature controller by jacket temperature probe, and temperature controller sends instruction, made
K1 is closed, and external thermal water source blocks.Now hot water flowing through channel:3 → 4 → 6 → water pump → chuck, reaches inner loop heat supply.
3rd, when jacket temperature control head monitors temperature close to design temperature, by temperature controller PID arithmetic, control valve K1 leads to
Disconnected duration;No matter K1 break-makes whether, internal circulation water pump holding work, the current of chuck constantly, so reaching temperature stabilization, are realized
Automatically control.
4th, jackets inner wall is provided with screw type inwall deflector, circulating water flow is increased along bucket wall helical form, fully with bucket
Interior logistics heat-shift, makes in bucket temperature of charge evenly.
5th, identical with winter principle when summer, temperature was high, shutoff valve K1 opens valve K3 operations.
3)Body paper uncoiling;
4)Prewet:Pre- wet practice is carried out to fibrous paper in the coiled uncoiling process of body paper, passes through the upward lower compression roller of steam spray system
Lower compression roller in upper atomized water spray, wetting, then fibrous paper is transmitted by the space between upper lower compression roller successively, it can be achieved once pre-
It is wet;
5)Dipping:First with dipping glue in dipping process, dipping glue is to use step(1)100 parts of urea formaldehyde glue, the bleeding agent of synthesis
0.2-0.5 parts, the 1-2 parts of stirrings of 0.4-0.6 parts of curing agent and formaldehyde catching agent mix, by the fibrous paper prewetted pass through leaching
Stain groove carries out comprehensive dip operation to it, has impregnated metering;
6)Drying, spraying:Spraying glue is prepared before spraying, spraying glue is to use step(2)100 parts of the modification triamine glue of synthesis,
0.15-0.35 parts of curing agent, 25-40 parts of white fused alumina, 0.05 part of stirring of coupling agent are mixed, first drying fibrous after having impregnated
Paper, spraying is aided in after drying in spraying spraying glue, spraying process using steam;
7)Drying, coating:Coating glue is first prepared before coating, coating glue is to use step(2)The modification triamine glue 100 of synthesis
Part, 0.3-0.5 parts of curing agent, 0.2-0.4 parts of releasing agent, 0.4-0.6 parts of brightener and 0.4-0.6 parts of stirrings of nano antibacterial agent
Mix;By drying, being coated, dry again after having sprayed, macromolecule composite abrasion resistance material is formed;
It is 105 DEG C of highest, minimum 100 DEG C, drying time 3min, 128 DEG C of maximum temperature, minimum temperature to be coated with leading portion drying temperature
100 DEG C, coating duration 4min has been coated with, then 128 DEG C of the temperature highest dried, minimum 80 DEG C, then drying time 2min;It is described
Leading portion drying is cooled again using first heating up, and coating process is coated with by the way of progressively heating up, then drying course is used and gradually dropped
The mode of temperature is dried, and whole operation is proceeded by when temperature is increased to 100 DEG C;In drying course, by controlling before coating
Section drying temperature is higher than normal temperature 5-10 DEG C, just can guarantee that the precondensation of low aldehyde glue, and volatile matter ensures in 13%-15%,
Paper can just apply gluing;Wherein, due to having used the urea glue of low mole prop0rtion, the material composite, institute such as modified triamine glue
To obtain the material of very low burst size of methanal;Nano anti-biotic material is placed in glue coating, high-molecular composite nanometer is just formed
Material.Facing paper surface is evenly coated in by applicator roll.Because nano material meeting paper is solidified with an actual influence, so
Need to reset the glue curing time for 6-7 minutes, have an impact while nano material imitates fruit to sheet material film, it is necessary to increase de-
Mould agent dosage.
Oven temperature curve, as shown in Figure 5;
8)Cut, examine and warpage preventing storage arrangement.
Warpage preventing is put in storage collating unit, including cuts section, dislocation arrangement section and warpage preventing arrangement section, and the cutting section is set
The feed end of section is arranged in the dislocation, the warpage preventing arranges section and is arranged on the discharge end that the dislocation arranges section, wherein:
The cutting section includes cutting mechanism and cutting agency 101, cuts Duan Wei and writes out in the present invention, cuts section and belongs to existing
There is technology, do not repeat herein, cutting agency 101 is the mechanism for the inclination blanking being made up of multiple material blanking rollers;
The dislocation, which arranges section, to be included arranging platform 102, rotary shifted mechanism and transport establishment, and the arrangement platform 102 is provided with
Swivelling chute 103, the rotary shifted mechanism is arranged in the swivelling chute 103, and 360 degree of the completion in the swivelling chute 103
Rotation process, the rotary shifted mechanism includes rotary shaft 1019 and the rotating disk 104 for clamping dipping paper, described whole
Reason platform 102 is provided with two sides being in contact in limiting plate 105, the rotating disk 104 with the cell wall of the swivelling chute 103 and is all provided with
There is taper latch 106, and provided with the neck matched with the taper latch 106 on the cell wall of the swivelling chute 103;The fortune
Transfer mechanism is arranged on the lower section of the arrangement platform 102, and rotating disk 104 can be pinned by being equipped with the two ends of the rotating disk 104
The lock 107 of upper and lower end face, the transport establishment includes Transport Desk 108, front apron 109 and rear baffle 1010, the front
The one end of plate 109 is hingedly connected on the Transport Desk 108, and counter 1011 is also set up on the Transport Desk 108;
The dipping paper cut can be firstly placed in rotating disk 104 by the rotary shifted mechanism of present invention design, will by lock 107
The corner of dipping paper is pressed in rotating disk 104, and rotary shaft 1019 is shaken manually, and the upper surface of rotating disk 104 is rotated into 180 ° of rotations
Bottom surface is gone to, opening lock catch 107 is then solved, dipping paper is vertically put down, this operation is repeated, is measured by the counter 1011 of lower section
The dipping paper number of decentralization, reaches after defined number, mobile rack position is transported ahead to by Transport Desk 108, directly will leaching
Stain paper is placed on warpage preventing pallet;
If the warpage preventing, which arranges section, to be included organizer 1018 and is slidably connected at dried layer warpage preventing on the organizer 1018
Layer, the bottom of organizer 1018 is additionally provided with universal wheel 1023, by setting universal wheel 1023 conveniently can move dipping paper, carries
High efficiency, and universal wheel 1023 be able to can be locked on the ground with arrestment mechanism during arrangement, after the completion of arrangement,
Arrestment mechanism is loosened, and universal wheel 1023 is moved, universal wheel 1023 can also locked during arrangement by parts such as baffle plates,
Every layer of warpage preventing layer includes warpage preventing pallet, mobile pallet and detent mechanism, and the mobile pallet includes square shifting
Movable pulley 1015 and positioning disk 1016, the movable pulley are equipped with dynamic plate 1014, the corner at the two ends of movable plate 1014
1015 are slidably connected in the sliding groove 1017 set on the organizer 1018, and the positioning disk 1016 is run through by outrigger shaft
Sliding groove 1017 simultaneously stretches out, and provided with a delineation position teeth groove 1020 on the positioning disk 1016, the warpage preventing pallet is set
Put on the mobile pallet, the warpage preventing pallet includes square tray body 1012, and the tray body 1012 is by upper
Supporting plate and bottom plate composition, set some reinforcing plates 1013, and the mounting plate between the mounting plate and the bottom plate
Both ends be provided with 15-30 ° of inclined plane, be equipped with the detent mechanism at the corner of every layer of mobile pallet;
Equidistant and some detent mechanisms setting up and down on the organizer 1018, the detent mechanism includes seat board, cylinder
1021 and the positioning latch 1022 of positioning, the cylinder 1021 is fixed on the seat board, and the positioning latch 1022 is horizontal
To the driving end for being fixed on the cylinder 1021, the positioning teeth groove 1020 and the positioning latch 1022 are corresponding;
After one layer of dipping paper is put in order, by mobile pallet upward sliding in sliding groove 1017, slide into behind target location,
Stop, starting cylinder 1021, cylinder 1021 drives positioning latch 1022 to move forward, and sticks into setting at 1,014 4 jiaos of movable plate
Locating groove in, clamping, by the clamping at corner operate its arrange stability it is good, so because automatic Press is adopted
Capture dipping paper automatically with manipulator, carry out assembly, if dipping paper has different degrees of alice, cause from dynamic pressure
Machine Photoelectric Detection fails, misoperation, it is impossible to complete assembly, the present invention is by the inclined-plane in tray body 1012 using the knot that sinks
Structure, makes dipping paper be constantly in curved state under prestressing force, it is to avoid to upwarp, and improves and adapted to the operation requirement of mo(u)ldenpress;When
When needing to rearrange, cylinder 1021 starts, and positioning latch 1022 leaves positioning teeth groove 1020, and slide downward movement pallet is
Can.
Antimicrobial form liquid facing paper index is described
Antibacterial mechanisms:Antiseptic is that, by Nano Silver, nano-titanium, rare earth element is composited.Utilize rare earth element variation of valence mistake
The electronics shifted in journey, is activated and participates in light-catalyzed reaction, and reduction hydrone is formed and spent, and promotes hydroxyl radical free radical to produce.Due to
Hydroxyl radical free radical has very strong oxidability, decomposable asymmetric choice net organic matter, so as to make indoor volatile organic compounds(VOC)Deng pollution
Property gas decompose, kill bacterium, simultaneously because the presence of metal ion enhances antibacterial ability, can preferably reach antibacterial action
Paper is impregnated when overlaying, and under the synergy of releasing agent, nano material can stay plate surface as far as possible, and on surface, glue is through coupling
Agent is bridged with nano material, forms homogeneous transparent adhesive film.Nano material absorbs natural light, on surface and air effect,
One layer of very thin ozone layer is persistently produced, ozone has stronger suppression and killing action to bacterium.
Because the ozone that nano material discharges can cause micro-oxidation to act on plate surface, if using common triamine glue
Water, can influence on the surface effect formation of sheet material, influence the service life of final products, therefore use the modification triamine glue of high tenacity
Water, resists material surface macromolecule layer oxidative cleavage, it is ensured that the service life of product reaches requirement.
Because nano material is combined together with glue, therefore nano material is difficult the missing that is worn, and can continue to produce
Effect, until floor service life termination.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. antimicrobial form liquid facing paper production technology, it is characterised in that comprise the following steps:
1)Urea formaldehyde glue is prepared
A, preheating:Synthesis tank is cleaned before preheating, preheated after having cleaned, preheating temperature 2 DEG C/min of heating, preheating
12-15 minutes, it is incubated 5 minutes;
B plus formaldehyde:48 parts of formaldehyde is gradually added into synthesis tank by charge door, and is stirred, PH is adjusted;
C, a urea injection:18 parts of urea, 1.5-2 DEG C of programming rate/min, temperature are added into the synthesis tank of preheating insulation
64-65 DEG C is increased to, slows down heating, 0.5-1 DEG C of programming rate/min is warming up to 88-92 DEG C and is incubated 30 minutes;
D plus formic acid:During formaldehyde is stirred, formic acid is added, PH4.2-4.8 is adjusted to;
E plus caustic soda and water:When it is 5.0-6.0 to measure water-soluble multiple, soda bath is added immediately, and water, caustic soda and water synchronously add
Enter, regulation PH adds 2 parts of 1-2 parts of melamine and reinforcing agent in 7-8, then resynchronisation;
F, the injection of secondary urea:Then secondary 12 parts of the urea of addition into synthesis tank, is incubated 10-20 minutes;
G, cooling:After insulation terminates, cooling, 2-2.5 DEG C of cooling rate/min;
H, three urea injections:When temperature drops to 65-67 DEG C, third time urea is added, continues to cool, cooling rate 1.5-2
DEG C/min, temperature≤45 DEG C are treated, sampling are shut down, and glue is put in storage in constant temperature system;
2)Modified triamine glue is prepared
A plus formaldehyde:The soft water measured, 42 parts of the formaldehyde of metering, stirring, regulation pH value to 9.0- are first added in synthesis tank
9.5;
B plus melamine:35-37 parts of melamine is subsequently added into, is gradually heated up, 1.5-2 DEG C of programming rate/min is warming up to
3-5 parts of 64 parts of formaldehyde catching agent and diethylene glycol (DEG) are added at 65 DEG C;
C, detection cloud and mist point:After there is cloud and mist point, detection water number reaches 1.1-1.2, adds caprolactam, adds formaldehyde catching
64 parts of agent, cools, and adjusts PH9.5-9.6, cools below 40 degree, and insulation is shut down, and glue is put in into storage in constant temperature system;
3)Body paper uncoiling;
4)Prewet:Pre- wet practice is carried out to fibrous paper in the coiled uncoiling process of body paper, passes through the upward lower compression roller of steam spray system
Lower compression roller in upper atomized water spray, wetting, then fibrous paper is transmitted by the space between upper lower compression roller successively, it can be achieved once pre-
It is wet;
5)Dipping:First with dipping glue in dipping process, dipping glue is to use step(1)Synthesize and the urea-formaldehyde glue in constant temperature system
100 parts of water, 0.2-0.5 parts of bleeding agent, the 1-2 parts of stirrings of 0.4-0.6 parts of curing agent and formaldehyde catching agent are mixed, and will be prewetted
Fibrous paper comprehensive dip operation is carried out to it by dipping tank, impregnated metering;
6)Drying, spraying:Spraying glue is prepared before spraying, spraying glue is to use step(2)Synthesize and preserved in constant temperature system
Modified 100 parts of triamine glue, 0.15-0.35 parts of curing agent, 25-40 parts of white fused alumina, 0.05 part of stirring of coupling agent are mixed, and are soaked
First drying fibrous paper after stain is complete, uses steam to aid in spraying after drying in spraying spraying glue, spraying process;
7)Drying, coating:Coating glue is first prepared before coating, coating glue is to use step(2)The modification triamine glue 100 of synthesis
Part, 0.3-0.5 parts of curing agent, 0.2-0.4 parts of releasing agent, 0.4-0.6 parts of brightener and 0.4-0.6 parts of stirrings of nano antibacterial agent
Mix;By drying, being coated, dry again after having sprayed, macromolecule composite abrasion resistance material is formed;
8)Cut, examine and warpage preventing storage arrangement.
2. antimicrobial form liquid facing paper production technology according to claim 1, it is characterised in that:The constant temperature system includes
Provided with the chuck layer for surrounding its surrounding outside glue groove, the glue groove, temperature adjustment chamber, the tune are formed between the glue groove and chuck layer
Warm intracavitary sets the inwall deflector being spirally coiled in the glue groove, and the multilayer central synchronous that is internally provided with of the glue groove is adjusted
Wen Guan, the both ends of the every central synchronous temperature adjustment pipe connect setting with the temperature adjustment chamber of the chuck layer, in the glue groove
Inside is provided with high-efficiency stirrer;Central synchronous temperature adjustment pipe is U-shape described in multilayer, central synchronous temperature adjustment pipe described in multilayer
Bore increases successively from top to bottom, and the high-efficiency stirrer is located in that minimum described central synchronous temperature adjustment pipe of bore.
3. antimicrobial form liquid facing paper production technology according to claim 2, it is characterised in that:The high-efficiency stirrer bag
Include the left mixing part of structure identical and right mixing part, the left mixing part and right mixing part include rotary shaft and
Located at same plane and fixed at least one agitating paddle on the rotary shaft, stirring on the left mixing part and right mixing part
Mix and be staggered above and below oar;Each agitating paddle is provided with multiple arcs stirring vane, each arc stirring vane
The vertical glue transitional pore of a row is also equipped with, and at least one is transversely provided with each arc stirring vane and is stirred
Hammer, stirring cone tooth of each stirring hammer provided with dense arrangement.
4. antimicrobial form liquid facing paper production technology according to claim 3, it is characterised in that:The glue groove side is provided with
Flow inlet, opposite side is provided with water export, and jacket temperature meter probe is additionally provided with the chuck layer, and the flow inlet connects
Be connected to main water inlet tube, be also connected with circulating water pipe between the water export and main water inlet tube, the main water inlet tube also respectively with heat
Water regulation pipe, cold water regulation pipe are connected.
5. antimicrobial form liquid facing paper production technology according to claim 1, it is characterised in that:The step(8)In
Warpage preventing, which is put in storage to arrange, to be included cutting section, dislocation arrangement section and warpage preventing arrangement section, and it is whole that the cutting section is located at the dislocation
The feed end of section is managed, the warpage preventing arranges section and is arranged on the discharge end that the dislocation arranges section, and the cutting section includes cutting
Mechanism and cutting agency;The dislocation, which arranges section, to be included arranging platform, rotary shifted mechanism and transport establishment, the arrangement platform
Swivelling chute is provided with, the rotary shifted mechanism is arranged in the swivelling chute, and 360 degree are completed in the swivelling chute and rotated
Operation, the transport establishment is arranged on the lower section of the arrangement platform;The warpage preventing, which arranges section, includes organizer and the company of slip
If being connected on dried layer warpage preventing layer on the organizer, every layer of warpage preventing layer includes warpage preventing pallet, mobile pallet and determined
Position mechanism, the warpage preventing pallet is arranged on the mobile pallet, is equipped with the corner of every layer of mobile pallet
The detent mechanism.
6. antimicrobial form liquid facing paper production technology according to claim 5, it is characterised in that:The rotary shifted mechanism
Including rotary shaft and for clamping the rotating disk of facing paper, be provided with the arrangement platform in limiting plate, the rotating disk with
Two sides that the cell wall of the swivelling chute is in contact are equipped with taper latch, and be provided with the cell wall of the swivelling chute with it is described
The neck of taper latch matching, the lock of the upper and lower end face of rotating disk can be pinned by being equipped with the two ends of the rotating disk.
7. antimicrobial form liquid facing paper production technology according to claim 6, it is characterised in that:The warpage preventing pallet bag
Square tray body is included, the tray body is made up of mounting plate and bottom plate, between the mounting plate and the bottom plate
Some reinforcing plates are set, and the both ends of the mounting plate are provided with 15-30 ° of inclined plane;The mobile pallet includes square
Movable plate, be equipped with movable pulley and positioning disk at the corner at the movable plate two ends, the movable pulley is slidably connected at institute
State in the sliding groove set on organizer, the positioning disk is by the way that outrigger shaft is through sliding groove and stretches out, in the positioning
Disk is provided with a delineation position teeth groove.
8. antimicrobial form liquid facing paper production technology according to claim 7, it is characterised in that:It is first-class in the organizer
Distance and some detent mechanisms setting up and down, the detent mechanism include seat board, cylinder and the positioning of positioning latch,
The cylinder is fixed on the seat board, and the positioning latch is secured transverse to the driving end of the cylinder, the positioning teeth groove
It is corresponding with the positioning latch.
9. antimicrobial form liquid facing paper production technology according to claim 1, it is characterised in that:The step(7)" dry
Section drying temperature is 105 DEG C of highest before coating in dry, coating ", minimum 100 DEG C, drying time 3min, 128 DEG C of maximum temperature,
100 DEG C of minimum temperature, coating duration 4min has been coated with, then 128 DEG C of the temperature highest dried, minimum 80 DEG C, then drying time
2min。
10. antimicrobial form liquid facing paper production technology according to claim 9, it is characterised in that:The leading portion drying is adopted
Cooled again with first heating up, coating process is coated with by the way of progressively heating up, then drying course is dried by the way of gradually cooling
It is dry, proceed by whole operation when temperature is increased to 100 DEG C.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611231163.6A CN107130467B (en) | 2016-12-28 | 2016-12-28 | Antimicrobial form liquid facing paper production technology |
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CN113275203A (en) * | 2021-04-14 | 2021-08-20 | 徐怀坡 | Gummed paper preparation facilities of imitative metal surface decorative board |
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