CN107128296A - It is pneumatic to use automatically controlled relay valve - Google Patents
It is pneumatic to use automatically controlled relay valve Download PDFInfo
- Publication number
- CN107128296A CN107128296A CN201710327910.4A CN201710327910A CN107128296A CN 107128296 A CN107128296 A CN 107128296A CN 201710327910 A CN201710327910 A CN 201710327910A CN 107128296 A CN107128296 A CN 107128296A
- Authority
- CN
- China
- Prior art keywords
- valve
- automatically controlled
- valve element
- intake duct
- solenoid electric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T15/00—Construction arrangement, or operation of valves incorporated in power brake systems and not covered by groups B60T11/00 or B60T13/00
- B60T15/02—Application and release valves
- B60T15/18—Triple or other relay valves which allow step-wise application or release and which are actuated by brake-pipe pressure variation to connect brake cylinders or equivalent to compressed air or vacuum source or atmosphere
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- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
Automatically controlled relay valve, including valve body are used the invention discloses a kind of braking of gas, the top of the valve body has control mouth, and bottom has inlet plenum and discharge chamber;The control mouth is connected by air intake duct with the controller in valve body, and the controller is used for the connection for controlling inlet plenum and discharge chamber;Also include the solenoid electric valve located at the body top, the control mouth and the air intake duct are connected with the solenoid electric valve respectively;The inlet plenum be connected with the solenoid electric valve by compensating passage and with air intake duct composition compensation loop, the solenoid electric valve is used for the unlatching for controlling the compensation loop.This programme is by setting compensation loop, so that the gases at high pressure of inlet plenum directly carry out action controller, and then shorten the stroke that gas enters controller from control mouth, improve the unlatching efficiency of controller, shorten the inflationtime of discharge chamber, and then braking time is shortened, improve the security of vehicle.
Description
Technical field
The present invention relates to field of automobile brake, more particularly to a kind of pneumatic use automatically controlled relay valve.
Background technology
Relay valve is used for gas and brakes commercial car, can shorten brake reaction time and release braking time, after being generally used for
Bridge, close to the position of air chamber.
Commercial car is typically braked using gas, brake and air chamber is installed on bridge, brake drum or brake disc are with vehicle wheel rotation, gas
Room, which is filled with, can make the friction plate on brake produce brake force with brake drum or brake disc friction after compressed air.It is general after
The gas outlet of dynamic valve is connected with air chamber, during normal vehicle operation, non-compressed air between servo valve air gate and air chamber;Relay valve
Inlet plenum is connected with vehicle gas receiver, and compressed air is connected with always;Relay valve control mouth is connected with the foot valve on brake pedal, just
Non-compressed air when often travelling;Servo valve outlet is connected in normal vehicle operation with air and gas outlet, and no compression is empty
Gas.When needing braking, pilot control brake pedal makes relay valve control mouth be passed through compressed air, exhaust close, air inlet
Mouth is connected with gas outlet, and air chamber is filled with compressed air and produces braking.When releasing braking, driver loosens the brake, control mouth
The compressed air at place discharges air at brake pedal main valve, and relay valve air inlet disconnects with gas outlet, Exhaust Open, outlet
Mouth is discharged the compressed air between air chamber by exhaust outlet.It is faster that pressure in air chamber is set up, and brake response is faster, and then makes
Dynamic distance is shorter, and faster brake response is pursued in general commercial vehicle pneumatic braking.
In the prior art, as shown in figure 1, during automobile normal running, the compressed air come from gas receiver is entered from air inlet 1a
Enter A chambers, now electromagnetic relay valve valve is closed under the action of the spring, A chambers and C chambers are in state of isolation;When braking, brake port
Pressing spring under pressure valve under compressed gas, B chambers, valve is passed through at 2a so that A chambers are connected with C chambers, gases at high pressure are from C chambers afterwards
Gas outlet 3a enter air inlet chamber, braked.
In the prior art, in control mouth 2a and B chambers pressure setup time, directly affect gas outlet 3a and C cavity pressure
Set up, when the timing of air inlet 1a pressure one, control mouth 2a pressure sets up faster, and gas outlet 3a pressure is set up also faster.Control mouth
Main brake valve of the 2a compressed air at driver's cabin inside brake pedal, compressed air is conveyed by the nylon tube of certain length
To control mouth, the time of reaction is slower, causes braking distance longer.
The content of the invention
Present invention offer one kind is pneumatic to use automatically controlled relay valve, to solve in the prior art, and compressed air need to be by certain
The nylon tube of length is transported to control mouth, causes gas outlet pressure to set up slower, the problem of braking distance is longer.
The present invention provides a kind of gas braking and uses automatically controlled relay valve, including valve body to achieve these goals, the valve body
Top has control mouth, and bottom has inlet plenum and discharge chamber;The control mouth passes through air intake duct and the control in valve body
Device is connected, and the controller is used for the connection for controlling inlet plenum and discharge chamber;Also include the electromagnetism control located at the body top
Valve processed, the control mouth and the air intake duct are connected with the solenoid electric valve respectively;The inlet plenum by compensate passage with
The solenoid electric valve is connected and compensates loop with air intake duct composition, and the solenoid electric valve is used to control the compensation
The unlatching in loop.
Preferably, during the solenoid electric valve work, the inlet plenum individually acts on the control by compensating loop
Device processed.
Preferably, the solenoid electric valve includes valve seat and valve element and magnet coil in valve seat;The valve element
One end, in the port of the compensation passage, has gap by spring compression between the other end and the magnet coil;The valve
The control circuit being externally connected to for controlling magnet coil to be powered of seat.
Preferably, in addition to for controlling the contact switch of the control circuit turn-on, the contact switch is arranged on system
The bottom side of dynamic pedal.
Preferably, the control mouth is communicated by the passage where the magnet coil with the air intake duct.
Preferably, after energization, the port of valve element closure passage where the magnet coil, the compensation loop
Open.
Preferably, the valve element is circumscribed with catch, the valve seat provided with annular limit close to one end of the compensation passage
Position platform;The spring compression is between the catch and the annular stop platform.
Preferably, the two ends of the valve element are convexly equipped with plug respectively, and the plug is semicircular structure.
Preferably, the valve seat is also interior is provided with chamber, and the valve element is slided in the chamber;The valve element is close to described
One end of inlet channel is that, to the raised tapered portion in compensation access port direction, the spring is set in the tapered portion, institute
The top for stating air intake duct is located at the bottom side of the spring;The outer wall of the valve element is offered through the valve along valve element glide direction
The groove of core;The valve element closure is in the compensation passage, and the air-flow for flowing through control mouth enters the air intake duct through groove.
Effect of the invention is that:This programme is by setting compensation loop so that the gases at high pressure of inlet plenum are directly made
With controller, and then the stroke that gas enters controller from control mouth is shortened, improve the unlatching efficiency of controller, shorten
The inflationtime of discharge chamber, and then braking time is shortened, improve the security of vehicle.
Brief description of the drawings
, below will be to institute in embodiment in order to illustrate more clearly of the embodiment of the present application or technical scheme of the prior art
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only one described in the present invention
A little embodiments, for those of ordinary skill in the art, can also obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is the pneumatic schematic diagram with automatically controlled relay valve in the prior art.
Fig. 2 is the structural representation of gas brake electric control relay valve in the embodiment of the present invention.
Fig. 3 is the end view drawing of gas brake electric control relay valve in Fig. 2.
Fig. 4 is the plane outspread drawing of section part in Fig. 3.
Fig. 5 is the axonometric drawing of valve element side.
Fig. 6 is the axonometric drawing of valve element opposite side.
In prior art diagram:1a- air inlet 2a- control mouth 3a- gas outlets
In figure of the present invention:1- valve body 2- control mouth 3- inlet plenum 4- discharge chamber 5- air intake duct 6- controllers
7- solenoid electric valve 71- valve seat 72- valve element 73- magnet coil 74- spring 75- catch 76- plugs 77- leads to
Groove 8- compensates passage
Embodiment
In order that those skilled in the art more fully understands technical scheme, below in conjunction with accompanying drawing to this hair
It is bright to be further detailed.
It is that automatically controlled relay valve, including valve body 1 are used in a kind of gas braking provided in an embodiment of the present invention as shown in Fig. 2 to Fig. 6,
Wherein, the operation principle of valve body 1 is constant, changes the mode that compressed air enters controller 7, and the increase compensation of the inside of valve body 1 is logical
Road, is opened, and then cause inlet plenum 3 and the quick-make of discharge chamber 4, discharge chamber 4 using the air pressure control controller 7 of inlet plenum 3
It is connected with air chamber, air chamber is filled with, and after compressed air the friction plate on brake can produce with brake drum or brake disc friction
Raw brake force.
Specifically, in the present embodiment, there is control mouth 2 at the top of valve body, control mouth 2 is by air intake duct 5 with being located at
Controller 6 in valve body is connected;There is inlet plenum 3 and discharge chamber 4 in the bottom of valve body 1, controller 6 is used to control inlet plenum 3
With the connection of discharge chamber 4.
In the present embodiment, with reference to shown in Fig. 3 and Fig. 4, the top of valve body 1 is provided with solenoid electric valve 7, wherein, control
Mouth 2 and air intake duct 5 are connected with solenoid electric valve 7 respectively;Inlet plenum 3 be connected with solenoid electric valve 7 by compensating passage 5 and with
The composition compensation of air intake duct 5 loop, solenoid electric valve 7 is used for the unlatching for controlling compensation loop.That is, this programme is by setting
Compensate loop so that the gases at high pressure of inlet plenum 3 directly carry out action controller 6, and then shorten gas and enter control from control mouth
The stroke of device processed, improves the unlatching efficiency of controller, shortens the inflationtime of discharge chamber, and then shortens braking time,
Improve the security of vehicle.
Wherein, in the present embodiment, the unlatching acting as controlling compensation passage 8 of solenoid electric valve 7;Wherein, electromagnetism
Control valve 7 includes valve seat 71 and valve element 72 and magnet coil 73 in valve seat 71;One end of valve element 72 passes through spring compression
In the port of compensation passage 8, there is gap, to cause after energization, magnet coil 73 is produced between the other end and magnet coil 73
Magnetic force, so that valve element 72 causes compensation passage 8 to be opened to movement at compensation passage 8, compensation passage 8 independent role is realized
The unlatching of controller 6;Wherein, in the control circuit being externally connected to for controlling magnet coil to be powered of valve seat 71, this programme,
The bottom side of brake pedal is provided with the contact switch for controlling the control circuit turn-on, when stepping on brake pedal predeterminated position
When, contact switch is triggered, and controls circuit turn-on.
(in controller 6 no pressure, the no pressure of discharge chamber 4 output) is now in control mouth 2 and air intake duct 5 under off working state
Without air pressure, there is air pressure in inlet plenum 3 and compensation passage 8, valve element 72 compresses one end of compensation passage 8 in the presence of spring 74,
The air pressure in compensation passage 8 is set to cannot be introduced into controller.
Under working condition (controller works, and discharge chamber 4 has pressure output), brake pedal sets contact switch, and pedal is micro-
Dynamic i.e. controllable solenoid electric valve 7, which is powered, to be worked, and compensation passage 8 is separated with valve element 72 so that the air pressure of inlet plenum 3 is from compensation
Passage 8 enters controller 6, and by controller so that inlet plenum 3 is connected with discharge chamber 4, discharge chamber 4 sets up air pressure.When electromagnetism control
After valve 7 processed is powered off, the air pressure that valve element 72 is returned in off working state, controller 6 under the effect of spring 74 passes through the row of controller 6
Go out.
It should be noted that in the present embodiment, when solenoid electric valve 7 works, inlet plenum 3 is individually acted on, and it is used as gas
The direct drive control device 6 in source works.
Furthermore, it is understood that with reference to shown in Fig. 3 and Fig. 4, in the present embodiment, control mouth 2 passes through logical where magnet coil 73
Road is communicated with air intake duct 5, and solenoid electric valve 7 now there is control control mouth 2 to open and compensate the effect that passage 8 is closed simultaneously,
During work, the compensated passage 8 of gases at high pressure in control room 3 is individually flowed into be acted on controller 6 in controller 6, this
When, control mouth 2 is closed by the effect of magnet coil 73 and valve element 72, i.e. after energization, and valve element 72 is blocked in electromagnetism
At access port where coil 73, control mouth 2 is closed, and compensation loop is opened.Gases at high pressure in inlet plenum 3 are avoided from control
The risk that donsole 2 flows out is produced.Specifically, during work, valve element 72 is moved to left, and valve element 72 compresses one end of control mouth 2 so that gas
Pressure will not be flowed out from control mouth 2, and compensation passage 8 is separated with valve element 72 so that the air pressure in inlet plenum 3 enters discharge chamber 4, outlet
Air pressure is set up in room 4, so as to produce brake force by air chamber effect.
In such scheme, with reference to shown in Fig. 3, Fig. 5 and Fig. 6, spring 74 is arranged in valve seat 71 close to compensation passage 8
One end, when its is initial, coordinates the effect closure compensation passage 8 of valve element 72;Wherein, in valve element 72 outside one end of compensation passage 8
It is connected in catch 75, valve seat 71 and is provided with annular stop platform;Spring 74 is pressed between catch 75 and annular stop platform, with logical to compensation
Road 8 is blocked.Furthermore, it is understood that being convexly equipped with plug 76 respectively at the two ends of valve element, plug 76 is used to block at control mouth 2
The port of magnet coil and closure compensation passage 8, wherein, plug 76 is semicircular structure, and using it, it is respectively protruding into corresponding
Realize plugging action in port.
In addition, when magnetic valve does not work, controller 6 is controlled by control mouth 2, now, solenoid electric valve 7 is constantly in envelope
Under stifled state, this state, the structure of solenoid electric valve 7 is that chamber is provided with valve seat 71, and valve element 72 is slided in chamber, with reality
Now to the closure of compensation passage 8 and control mouth 2, wherein, valve element is to compensation access port direction close to one end of compensation passage
Raised tapered portion, spring is set in tapered portion, and the top of air intake duct is located at the bottom side of spring, to ensure air intake duct and valve element
Between have gap, it is ensured that air pressure smoothly flows into air intake duct;The outer wall of valve element 72, which is provided with along the glide direction of valve element 72, runs through valve element
72 grooves opened up;Valve element 72 is blocked when compensating passage 8, and the air-flow for flowing through control mouth 2 enters air intake duct through groove 77, passes through
Pyramidal structure valve element 72 is set to coordinate the effect of groove 77, it is ensured that when solenoid electric valve 7, which is damaged, not to work, from control mouth 2
The gases at high pressure of inflow smoothly can flow into air intake duct through valve element, and valve element 72 does not play inhibition.Now, control mouth 2 is individually made
With compensation loop does not work.
Some one exemplary embodiments of the present invention are only described by way of explanation above, undoubtedly, for ability
The those of ordinary skill in domain, without departing from the spirit and scope of the present invention, can be with a variety of modes to institute
The embodiment of description is modified.Therefore, above-mentioned accompanying drawing and description are inherently illustrative, should not be construed as to the present invention
The limitation of claims.
Claims (9)
1. automatically controlled relay valve, including valve body are used in a kind of gas braking, the top of the valve body has control mouth, and bottom has inlet plenum
And discharge chamber;The control mouth is connected by air intake duct with the controller in valve body, and the controller is used to control air inlet
Room and the connection of discharge chamber;Characterized in that, also including the solenoid electric valve located at the body top, the control mouth and institute
Air intake duct is stated respectively with the solenoid electric valve to be connected;The inlet plenum is connected by compensating passage with the solenoid electric valve
And loop is compensated with air intake duct composition, the solenoid electric valve is used for the unlatching for controlling the compensation loop.
2. automatically controlled relay valve is used in gas braking as claimed in claim 1, it is characterised in that during the solenoid electric valve work, institute
State inlet plenum and individually act on the controller by compensating loop.
3. automatically controlled relay valve use in gas as claimed in claim 1 braking, it is characterised in that the solenoid electric valve include valve seat with
Valve element and magnet coil in valve seat;One end of the valve element by spring compression it is described compensation passage port,
There is gap between the other end and the magnet coil;The control being externally connected to for controlling magnet coil to be powered of the valve seat
Circuit.
4. pneumatic as claimed in claim 3 use automatically controlled relay valve, it is characterised in that also including for controlling the control circuit
The contact switch of conducting, the contact switch is arranged on the bottom side of brake pedal.
5. automatically controlled relay valve is used in gas braking as claimed in claim 3, it is characterised in that the control mouth passes through the electromagnetic wire
Passage where circle is communicated with the air intake duct.
6. automatically controlled relay valve is used in gas braking as claimed in claim 5, it is characterised in that after energization, the valve element closure is in institute
The port of passage where stating magnet coil, the compensation loop is opened.
7. automatically controlled relay valve is used in gas braking as claimed in claim 6, it is characterised in that the valve element is close to the compensation passage
One end be circumscribed with catch, annular stop platform is provided with the valve seat;The spring compression is in the catch and the annular limit
Between the platform of position.
8. pneumatic as claimed in claim 1 use automatically controlled relay valve, it is characterised in that the two ends of the valve element are convexly equipped with stifled respectively
Head, the plug is semicircular structure.
9. pneumatic as claimed in claim 3 use automatically controlled relay valve, it is characterised in that the valve seat is also interior provided with chamber, described
Valve element is slided in the chamber;The valve element is raised to compensation access port direction close to one end of the inlet channel
Tapered portion, the spring is set in the tapered portion, and the top of the air intake duct is located at the bottom side of the spring;The valve element
Outer wall groove through the valve element is offered along valve element glide direction;The valve element closure is in the compensation passage, stream
Air-flow through control mouth enters the air intake duct through groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710327910.4A CN107128296A (en) | 2017-05-10 | 2017-05-10 | It is pneumatic to use automatically controlled relay valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710327910.4A CN107128296A (en) | 2017-05-10 | 2017-05-10 | It is pneumatic to use automatically controlled relay valve |
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Publication Number | Publication Date |
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CN107128296A true CN107128296A (en) | 2017-09-05 |
Family
ID=59732114
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Application Number | Title | Priority Date | Filing Date |
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CN201710327910.4A Pending CN107128296A (en) | 2017-05-10 | 2017-05-10 | It is pneumatic to use automatically controlled relay valve |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110371095A (en) * | 2019-07-23 | 2019-10-25 | 一汽解放汽车有限公司 | A kind of service braking system and vehicle |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101649784A (en) * | 2009-08-16 | 2010-02-17 | 李金龙 | Brake managing system of engine |
CN203472847U (en) * | 2013-09-29 | 2014-03-12 | 陕西重型汽车有限公司 | Novel multifunctional relay valve |
CN105946829A (en) * | 2016-05-27 | 2016-09-21 | 山东康健汽车配件有限公司 | Multifunctional stepless transformer and ABS combination relay valve |
CN105946827A (en) * | 2016-05-27 | 2016-09-21 | 山东康健汽车配件有限公司 | Stepless transformer, relay valve and ABS combination relay valve |
CN105966385A (en) * | 2016-05-27 | 2016-09-28 | 山东康健汽车配件有限公司 | Electronic brakeforce distribution (EBD) valve |
-
2017
- 2017-05-10 CN CN201710327910.4A patent/CN107128296A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101649784A (en) * | 2009-08-16 | 2010-02-17 | 李金龙 | Brake managing system of engine |
CN203472847U (en) * | 2013-09-29 | 2014-03-12 | 陕西重型汽车有限公司 | Novel multifunctional relay valve |
CN105946829A (en) * | 2016-05-27 | 2016-09-21 | 山东康健汽车配件有限公司 | Multifunctional stepless transformer and ABS combination relay valve |
CN105946827A (en) * | 2016-05-27 | 2016-09-21 | 山东康健汽车配件有限公司 | Stepless transformer, relay valve and ABS combination relay valve |
CN105966385A (en) * | 2016-05-27 | 2016-09-28 | 山东康健汽车配件有限公司 | Electronic brakeforce distribution (EBD) valve |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110371095A (en) * | 2019-07-23 | 2019-10-25 | 一汽解放汽车有限公司 | A kind of service braking system and vehicle |
CN110371095B (en) * | 2019-07-23 | 2020-09-18 | 一汽解放汽车有限公司 | Service braking system and vehicle |
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Application publication date: 20170905 |
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