CN107128296A - It is pneumatic to use automatically controlled relay valve - Google Patents

It is pneumatic to use automatically controlled relay valve Download PDF

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Publication number
CN107128296A
CN107128296A CN201710327910.4A CN201710327910A CN107128296A CN 107128296 A CN107128296 A CN 107128296A CN 201710327910 A CN201710327910 A CN 201710327910A CN 107128296 A CN107128296 A CN 107128296A
Authority
CN
China
Prior art keywords
valve
automatically controlled
valve element
intake duct
solenoid electric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710327910.4A
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Chinese (zh)
Inventor
王洪伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Jianghuai Automobile Group Corp
Original Assignee
Anhui Jianghuai Automobile Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Jianghuai Automobile Group Corp filed Critical Anhui Jianghuai Automobile Group Corp
Priority to CN201710327910.4A priority Critical patent/CN107128296A/en
Publication of CN107128296A publication Critical patent/CN107128296A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T15/00Construction arrangement, or operation of valves incorporated in power brake systems and not covered by groups B60T11/00 or B60T13/00
    • B60T15/02Application and release valves
    • B60T15/18Triple or other relay valves which allow step-wise application or release and which are actuated by brake-pipe pressure variation to connect brake cylinders or equivalent to compressed air or vacuum source or atmosphere

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

Automatically controlled relay valve, including valve body are used the invention discloses a kind of braking of gas, the top of the valve body has control mouth, and bottom has inlet plenum and discharge chamber;The control mouth is connected by air intake duct with the controller in valve body, and the controller is used for the connection for controlling inlet plenum and discharge chamber;Also include the solenoid electric valve located at the body top, the control mouth and the air intake duct are connected with the solenoid electric valve respectively;The inlet plenum be connected with the solenoid electric valve by compensating passage and with air intake duct composition compensation loop, the solenoid electric valve is used for the unlatching for controlling the compensation loop.This programme is by setting compensation loop, so that the gases at high pressure of inlet plenum directly carry out action controller, and then shorten the stroke that gas enters controller from control mouth, improve the unlatching efficiency of controller, shorten the inflationtime of discharge chamber, and then braking time is shortened, improve the security of vehicle.

Description

It is pneumatic to use automatically controlled relay valve
Technical field
The present invention relates to field of automobile brake, more particularly to a kind of pneumatic use automatically controlled relay valve.
Background technology
Relay valve is used for gas and brakes commercial car, can shorten brake reaction time and release braking time, after being generally used for Bridge, close to the position of air chamber.
Commercial car is typically braked using gas, brake and air chamber is installed on bridge, brake drum or brake disc are with vehicle wheel rotation, gas Room, which is filled with, can make the friction plate on brake produce brake force with brake drum or brake disc friction after compressed air.It is general after The gas outlet of dynamic valve is connected with air chamber, during normal vehicle operation, non-compressed air between servo valve air gate and air chamber;Relay valve Inlet plenum is connected with vehicle gas receiver, and compressed air is connected with always;Relay valve control mouth is connected with the foot valve on brake pedal, just Non-compressed air when often travelling;Servo valve outlet is connected in normal vehicle operation with air and gas outlet, and no compression is empty Gas.When needing braking, pilot control brake pedal makes relay valve control mouth be passed through compressed air, exhaust close, air inlet Mouth is connected with gas outlet, and air chamber is filled with compressed air and produces braking.When releasing braking, driver loosens the brake, control mouth The compressed air at place discharges air at brake pedal main valve, and relay valve air inlet disconnects with gas outlet, Exhaust Open, outlet Mouth is discharged the compressed air between air chamber by exhaust outlet.It is faster that pressure in air chamber is set up, and brake response is faster, and then makes Dynamic distance is shorter, and faster brake response is pursued in general commercial vehicle pneumatic braking.
In the prior art, as shown in figure 1, during automobile normal running, the compressed air come from gas receiver is entered from air inlet 1a Enter A chambers, now electromagnetic relay valve valve is closed under the action of the spring, A chambers and C chambers are in state of isolation;When braking, brake port Pressing spring under pressure valve under compressed gas, B chambers, valve is passed through at 2a so that A chambers are connected with C chambers, gases at high pressure are from C chambers afterwards Gas outlet 3a enter air inlet chamber, braked.
In the prior art, in control mouth 2a and B chambers pressure setup time, directly affect gas outlet 3a and C cavity pressure Set up, when the timing of air inlet 1a pressure one, control mouth 2a pressure sets up faster, and gas outlet 3a pressure is set up also faster.Control mouth Main brake valve of the 2a compressed air at driver's cabin inside brake pedal, compressed air is conveyed by the nylon tube of certain length To control mouth, the time of reaction is slower, causes braking distance longer.
The content of the invention
Present invention offer one kind is pneumatic to use automatically controlled relay valve, to solve in the prior art, and compressed air need to be by certain The nylon tube of length is transported to control mouth, causes gas outlet pressure to set up slower, the problem of braking distance is longer.
The present invention provides a kind of gas braking and uses automatically controlled relay valve, including valve body to achieve these goals, the valve body Top has control mouth, and bottom has inlet plenum and discharge chamber;The control mouth passes through air intake duct and the control in valve body Device is connected, and the controller is used for the connection for controlling inlet plenum and discharge chamber;Also include the electromagnetism control located at the body top Valve processed, the control mouth and the air intake duct are connected with the solenoid electric valve respectively;The inlet plenum by compensate passage with The solenoid electric valve is connected and compensates loop with air intake duct composition, and the solenoid electric valve is used to control the compensation The unlatching in loop.
Preferably, during the solenoid electric valve work, the inlet plenum individually acts on the control by compensating loop Device processed.
Preferably, the solenoid electric valve includes valve seat and valve element and magnet coil in valve seat;The valve element One end, in the port of the compensation passage, has gap by spring compression between the other end and the magnet coil;The valve The control circuit being externally connected to for controlling magnet coil to be powered of seat.
Preferably, in addition to for controlling the contact switch of the control circuit turn-on, the contact switch is arranged on system The bottom side of dynamic pedal.
Preferably, the control mouth is communicated by the passage where the magnet coil with the air intake duct.
Preferably, after energization, the port of valve element closure passage where the magnet coil, the compensation loop Open.
Preferably, the valve element is circumscribed with catch, the valve seat provided with annular limit close to one end of the compensation passage Position platform;The spring compression is between the catch and the annular stop platform.
Preferably, the two ends of the valve element are convexly equipped with plug respectively, and the plug is semicircular structure.
Preferably, the valve seat is also interior is provided with chamber, and the valve element is slided in the chamber;The valve element is close to described One end of inlet channel is that, to the raised tapered portion in compensation access port direction, the spring is set in the tapered portion, institute The top for stating air intake duct is located at the bottom side of the spring;The outer wall of the valve element is offered through the valve along valve element glide direction The groove of core;The valve element closure is in the compensation passage, and the air-flow for flowing through control mouth enters the air intake duct through groove.
Effect of the invention is that:This programme is by setting compensation loop so that the gases at high pressure of inlet plenum are directly made With controller, and then the stroke that gas enters controller from control mouth is shortened, improve the unlatching efficiency of controller, shorten The inflationtime of discharge chamber, and then braking time is shortened, improve the security of vehicle.
Brief description of the drawings
, below will be to institute in embodiment in order to illustrate more clearly of the embodiment of the present application or technical scheme of the prior art The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only one described in the present invention A little embodiments, for those of ordinary skill in the art, can also obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is the pneumatic schematic diagram with automatically controlled relay valve in the prior art.
Fig. 2 is the structural representation of gas brake electric control relay valve in the embodiment of the present invention.
Fig. 3 is the end view drawing of gas brake electric control relay valve in Fig. 2.
Fig. 4 is the plane outspread drawing of section part in Fig. 3.
Fig. 5 is the axonometric drawing of valve element side.
Fig. 6 is the axonometric drawing of valve element opposite side.
In prior art diagram:1a- air inlet 2a- control mouth 3a- gas outlets
In figure of the present invention:1- valve body 2- control mouth 3- inlet plenum 4- discharge chamber 5- air intake duct 6- controllers 7- solenoid electric valve 71- valve seat 72- valve element 73- magnet coil 74- spring 75- catch 76- plugs 77- leads to Groove 8- compensates passage
Embodiment
In order that those skilled in the art more fully understands technical scheme, below in conjunction with accompanying drawing to this hair It is bright to be further detailed.
It is that automatically controlled relay valve, including valve body 1 are used in a kind of gas braking provided in an embodiment of the present invention as shown in Fig. 2 to Fig. 6, Wherein, the operation principle of valve body 1 is constant, changes the mode that compressed air enters controller 7, and the increase compensation of the inside of valve body 1 is logical Road, is opened, and then cause inlet plenum 3 and the quick-make of discharge chamber 4, discharge chamber 4 using the air pressure control controller 7 of inlet plenum 3 It is connected with air chamber, air chamber is filled with, and after compressed air the friction plate on brake can produce with brake drum or brake disc friction Raw brake force.
Specifically, in the present embodiment, there is control mouth 2 at the top of valve body, control mouth 2 is by air intake duct 5 with being located at Controller 6 in valve body is connected;There is inlet plenum 3 and discharge chamber 4 in the bottom of valve body 1, controller 6 is used to control inlet plenum 3 With the connection of discharge chamber 4.
In the present embodiment, with reference to shown in Fig. 3 and Fig. 4, the top of valve body 1 is provided with solenoid electric valve 7, wherein, control Mouth 2 and air intake duct 5 are connected with solenoid electric valve 7 respectively;Inlet plenum 3 be connected with solenoid electric valve 7 by compensating passage 5 and with The composition compensation of air intake duct 5 loop, solenoid electric valve 7 is used for the unlatching for controlling compensation loop.That is, this programme is by setting Compensate loop so that the gases at high pressure of inlet plenum 3 directly carry out action controller 6, and then shorten gas and enter control from control mouth The stroke of device processed, improves the unlatching efficiency of controller, shortens the inflationtime of discharge chamber, and then shortens braking time, Improve the security of vehicle.
Wherein, in the present embodiment, the unlatching acting as controlling compensation passage 8 of solenoid electric valve 7;Wherein, electromagnetism Control valve 7 includes valve seat 71 and valve element 72 and magnet coil 73 in valve seat 71;One end of valve element 72 passes through spring compression In the port of compensation passage 8, there is gap, to cause after energization, magnet coil 73 is produced between the other end and magnet coil 73 Magnetic force, so that valve element 72 causes compensation passage 8 to be opened to movement at compensation passage 8, compensation passage 8 independent role is realized The unlatching of controller 6;Wherein, in the control circuit being externally connected to for controlling magnet coil to be powered of valve seat 71, this programme, The bottom side of brake pedal is provided with the contact switch for controlling the control circuit turn-on, when stepping on brake pedal predeterminated position When, contact switch is triggered, and controls circuit turn-on.
(in controller 6 no pressure, the no pressure of discharge chamber 4 output) is now in control mouth 2 and air intake duct 5 under off working state Without air pressure, there is air pressure in inlet plenum 3 and compensation passage 8, valve element 72 compresses one end of compensation passage 8 in the presence of spring 74, The air pressure in compensation passage 8 is set to cannot be introduced into controller.
Under working condition (controller works, and discharge chamber 4 has pressure output), brake pedal sets contact switch, and pedal is micro- Dynamic i.e. controllable solenoid electric valve 7, which is powered, to be worked, and compensation passage 8 is separated with valve element 72 so that the air pressure of inlet plenum 3 is from compensation Passage 8 enters controller 6, and by controller so that inlet plenum 3 is connected with discharge chamber 4, discharge chamber 4 sets up air pressure.When electromagnetism control After valve 7 processed is powered off, the air pressure that valve element 72 is returned in off working state, controller 6 under the effect of spring 74 passes through the row of controller 6 Go out.
It should be noted that in the present embodiment, when solenoid electric valve 7 works, inlet plenum 3 is individually acted on, and it is used as gas The direct drive control device 6 in source works.
Furthermore, it is understood that with reference to shown in Fig. 3 and Fig. 4, in the present embodiment, control mouth 2 passes through logical where magnet coil 73 Road is communicated with air intake duct 5, and solenoid electric valve 7 now there is control control mouth 2 to open and compensate the effect that passage 8 is closed simultaneously, During work, the compensated passage 8 of gases at high pressure in control room 3 is individually flowed into be acted on controller 6 in controller 6, this When, control mouth 2 is closed by the effect of magnet coil 73 and valve element 72, i.e. after energization, and valve element 72 is blocked in electromagnetism At access port where coil 73, control mouth 2 is closed, and compensation loop is opened.Gases at high pressure in inlet plenum 3 are avoided from control The risk that donsole 2 flows out is produced.Specifically, during work, valve element 72 is moved to left, and valve element 72 compresses one end of control mouth 2 so that gas Pressure will not be flowed out from control mouth 2, and compensation passage 8 is separated with valve element 72 so that the air pressure in inlet plenum 3 enters discharge chamber 4, outlet Air pressure is set up in room 4, so as to produce brake force by air chamber effect.
In such scheme, with reference to shown in Fig. 3, Fig. 5 and Fig. 6, spring 74 is arranged in valve seat 71 close to compensation passage 8 One end, when its is initial, coordinates the effect closure compensation passage 8 of valve element 72;Wherein, in valve element 72 outside one end of compensation passage 8 It is connected in catch 75, valve seat 71 and is provided with annular stop platform;Spring 74 is pressed between catch 75 and annular stop platform, with logical to compensation Road 8 is blocked.Furthermore, it is understood that being convexly equipped with plug 76 respectively at the two ends of valve element, plug 76 is used to block at control mouth 2 The port of magnet coil and closure compensation passage 8, wherein, plug 76 is semicircular structure, and using it, it is respectively protruding into corresponding Realize plugging action in port.
In addition, when magnetic valve does not work, controller 6 is controlled by control mouth 2, now, solenoid electric valve 7 is constantly in envelope Under stifled state, this state, the structure of solenoid electric valve 7 is that chamber is provided with valve seat 71, and valve element 72 is slided in chamber, with reality Now to the closure of compensation passage 8 and control mouth 2, wherein, valve element is to compensation access port direction close to one end of compensation passage Raised tapered portion, spring is set in tapered portion, and the top of air intake duct is located at the bottom side of spring, to ensure air intake duct and valve element Between have gap, it is ensured that air pressure smoothly flows into air intake duct;The outer wall of valve element 72, which is provided with along the glide direction of valve element 72, runs through valve element 72 grooves opened up;Valve element 72 is blocked when compensating passage 8, and the air-flow for flowing through control mouth 2 enters air intake duct through groove 77, passes through Pyramidal structure valve element 72 is set to coordinate the effect of groove 77, it is ensured that when solenoid electric valve 7, which is damaged, not to work, from control mouth 2 The gases at high pressure of inflow smoothly can flow into air intake duct through valve element, and valve element 72 does not play inhibition.Now, control mouth 2 is individually made With compensation loop does not work.
Some one exemplary embodiments of the present invention are only described by way of explanation above, undoubtedly, for ability The those of ordinary skill in domain, without departing from the spirit and scope of the present invention, can be with a variety of modes to institute The embodiment of description is modified.Therefore, above-mentioned accompanying drawing and description are inherently illustrative, should not be construed as to the present invention The limitation of claims.

Claims (9)

1. automatically controlled relay valve, including valve body are used in a kind of gas braking, the top of the valve body has control mouth, and bottom has inlet plenum And discharge chamber;The control mouth is connected by air intake duct with the controller in valve body, and the controller is used to control air inlet Room and the connection of discharge chamber;Characterized in that, also including the solenoid electric valve located at the body top, the control mouth and institute Air intake duct is stated respectively with the solenoid electric valve to be connected;The inlet plenum is connected by compensating passage with the solenoid electric valve And loop is compensated with air intake duct composition, the solenoid electric valve is used for the unlatching for controlling the compensation loop.
2. automatically controlled relay valve is used in gas braking as claimed in claim 1, it is characterised in that during the solenoid electric valve work, institute State inlet plenum and individually act on the controller by compensating loop.
3. automatically controlled relay valve use in gas as claimed in claim 1 braking, it is characterised in that the solenoid electric valve include valve seat with Valve element and magnet coil in valve seat;One end of the valve element by spring compression it is described compensation passage port, There is gap between the other end and the magnet coil;The control being externally connected to for controlling magnet coil to be powered of the valve seat Circuit.
4. pneumatic as claimed in claim 3 use automatically controlled relay valve, it is characterised in that also including for controlling the control circuit The contact switch of conducting, the contact switch is arranged on the bottom side of brake pedal.
5. automatically controlled relay valve is used in gas braking as claimed in claim 3, it is characterised in that the control mouth passes through the electromagnetic wire Passage where circle is communicated with the air intake duct.
6. automatically controlled relay valve is used in gas braking as claimed in claim 5, it is characterised in that after energization, the valve element closure is in institute The port of passage where stating magnet coil, the compensation loop is opened.
7. automatically controlled relay valve is used in gas braking as claimed in claim 6, it is characterised in that the valve element is close to the compensation passage One end be circumscribed with catch, annular stop platform is provided with the valve seat;The spring compression is in the catch and the annular limit Between the platform of position.
8. pneumatic as claimed in claim 1 use automatically controlled relay valve, it is characterised in that the two ends of the valve element are convexly equipped with stifled respectively Head, the plug is semicircular structure.
9. pneumatic as claimed in claim 3 use automatically controlled relay valve, it is characterised in that the valve seat is also interior provided with chamber, described Valve element is slided in the chamber;The valve element is raised to compensation access port direction close to one end of the inlet channel Tapered portion, the spring is set in the tapered portion, and the top of the air intake duct is located at the bottom side of the spring;The valve element Outer wall groove through the valve element is offered along valve element glide direction;The valve element closure is in the compensation passage, stream Air-flow through control mouth enters the air intake duct through groove.
CN201710327910.4A 2017-05-10 2017-05-10 It is pneumatic to use automatically controlled relay valve Pending CN107128296A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710327910.4A CN107128296A (en) 2017-05-10 2017-05-10 It is pneumatic to use automatically controlled relay valve

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Application Number Priority Date Filing Date Title
CN201710327910.4A CN107128296A (en) 2017-05-10 2017-05-10 It is pneumatic to use automatically controlled relay valve

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CN107128296A true CN107128296A (en) 2017-09-05

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110371095A (en) * 2019-07-23 2019-10-25 一汽解放汽车有限公司 A kind of service braking system and vehicle

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101649784A (en) * 2009-08-16 2010-02-17 李金龙 Brake managing system of engine
CN203472847U (en) * 2013-09-29 2014-03-12 陕西重型汽车有限公司 Novel multifunctional relay valve
CN105946829A (en) * 2016-05-27 2016-09-21 山东康健汽车配件有限公司 Multifunctional stepless transformer and ABS combination relay valve
CN105946827A (en) * 2016-05-27 2016-09-21 山东康健汽车配件有限公司 Stepless transformer, relay valve and ABS combination relay valve
CN105966385A (en) * 2016-05-27 2016-09-28 山东康健汽车配件有限公司 Electronic brakeforce distribution (EBD) valve

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101649784A (en) * 2009-08-16 2010-02-17 李金龙 Brake managing system of engine
CN203472847U (en) * 2013-09-29 2014-03-12 陕西重型汽车有限公司 Novel multifunctional relay valve
CN105946829A (en) * 2016-05-27 2016-09-21 山东康健汽车配件有限公司 Multifunctional stepless transformer and ABS combination relay valve
CN105946827A (en) * 2016-05-27 2016-09-21 山东康健汽车配件有限公司 Stepless transformer, relay valve and ABS combination relay valve
CN105966385A (en) * 2016-05-27 2016-09-28 山东康健汽车配件有限公司 Electronic brakeforce distribution (EBD) valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110371095A (en) * 2019-07-23 2019-10-25 一汽解放汽车有限公司 A kind of service braking system and vehicle
CN110371095B (en) * 2019-07-23 2020-09-18 一汽解放汽车有限公司 Service braking system and vehicle

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Application publication date: 20170905

RJ01 Rejection of invention patent application after publication