CN107127325A - A kind of end cap casting device - Google Patents
A kind of end cap casting device Download PDFInfo
- Publication number
- CN107127325A CN107127325A CN201710304175.5A CN201710304175A CN107127325A CN 107127325 A CN107127325 A CN 107127325A CN 201710304175 A CN201710304175 A CN 201710304175A CN 107127325 A CN107127325 A CN 107127325A
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- CN
- China
- Prior art keywords
- end cap
- cap casting
- casting
- main body
- level
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The present invention relates to casting technology field, specifically disclose a kind of end cap casting device, using computer control system casting mode, including workbench, the workbench is internally provided with PID controller, end cap casting model main body and servomotor, the end cap casting model main body is fixedly mounted on the inside middle-end of workbench, and end cap casting model main body is using the cast structure of the different common three-level end cap casting model of size, the end cap casting device of the present invention, it is simple to operate, it is skilfully manufactured, what is used during casting is computer control system, so that the used time consumption of end cap casting is obtained for more preferable control, the ectocine of uncertainty when avoiding hand teeming, so that the finished product of end cap casting is more bright and new, quality is higher, in addition, the present invention can also be according to the different model of end cap, optionally the end cap of size of different sizes is cast, the unicity of model when changing original casting, make its application wider.
Description
Technical field
The present invention relates to casting technology field, specifically a kind of end cap casting device.
Background technology
End cap, is mounted in a bonnet behind some machine components, and it can be the end cap of motor；It is the end of motor
Lid；The end cap of reduction box；It is the end cap of hydraulic cylinder；It is also end cap of bearing etc., so the use of end cap is a lot, dimensions
Also it is a lot, and the manufacture of end cap is typically formed using casting or steel plate cutting, due to the cost of casting it is relatively low and by
People's favor is arrived.Casting, is a kind of history of mankind's grasp than metal heat processing technique, about 6000 earlier, in
State about B.C. 1700~it is first 1000 between have been enter into heyday of bronze casting, technique and reached at a relatively high water
Flat, casting refers to solid metallic being molten into the casting mold that liquid pours into given shape, treats the processing mode of its solidification forming.For
We are typically simply cast according to the specific mechanism of specific model for the casting of end cap, are cast for the end cap of different model
Make cumbersome, it is impossible to realize the characteristics of casting a machine more, can not all be supplied in operating efficiency and in work characteristics
Demand, in order to solve these problems, spy proposes a kind of casting method of end cap casting device, with for people to use.
The content of the invention
It is an object of the invention to provide a kind of end cap casting device, to solve the problems of the prior art.
To achieve the above object, the present invention provides following technical scheme：
A kind of end cap casting device of the present invention, using computer control system casting mode, including workbench, the workbench
PID controller, end cap casting model main body and servomotor are internally provided with, the end cap casting model main body is fixedly mounted on
The inside middle-end of workbench, and end cap casting model main body is using the casting of the different common three-level end cap casting model of size
Structure, the lower end of the end cap casting model main body is provided with hydraulic lifting arm, and the hydraulic lifting arm is fixedly mounted on end cap and poured
The lower end of die body is cast, the PID controller is arranged on one end of end cap casting model main body, and PID controller is fixed on
In the inner end wall of workbench, the servomotor is arranged on the other end of end cap casting model main body, and servomotor fixes peace
In the inner end wall of workbench, described workbench one end is installed with touch display screen, and workbench side upper end is consolidated
Dingan County is equipped with column, and the column upper end is installed with crossbeam, and the centre position lower end of crossbeam 5 is provided with expansion link, and
The expansion link bottom is fixedly connected with pouring main body, and the pouring main body includes agitator, liquid storage tank, flow velocity and regulates and controls to open
Pass, flow rate controller and jet pipe, the liquid storage tank are arranged on the upper end for pouring main body, and agitator is arranged on fluid storage
In the upper end wall of case, the flow velocity regulating switch is arranged on one end of flow rate controller.
It is preferred that, the cast structure of described three-level end cap casting model include one-level end cap casting model, one-level projection,
Two grades of projections, three-level projection, three-level end cap casting model and two grades of end cap casting models, the three-level end cap casting model are installed
Correspondence is provided with three-level projection below the superiors of end cap casting model main body, and three-level end cap casting model；Described two grades
End cap casting model is arranged on correspondence below the lower end of three-level end cap casting model, and two grades of end cap casting models and is provided with two grades
Projection；The one-level end cap casting model is arranged on below the lower end of two grades of end cap casting models, and one-level end cap casting model
Correspondence is provided with one-level projection.
It is preferred that, the flow rate controller is arranged on the lower end exit of liquid storage tank.
It is preferred that, the jet pipe is arranged on the lower end of flow rate controller, and jet pipe is fixed on and poured on the lower end wall of main body.
Compared with prior art, utstanding substantial characteristics and significant improvement of the present invention are：
The end cap casting device of the present invention, simple to operate, skilfully manufactured, compared with existing end cap casting device, the present invention exists
What is used during casting is computer control system so that the used time consumption of end cap casting is obtained for more preferable control, it is to avoid
The ectocine of uncertainty during hand teeming, also cause end cap casting finished product is more bright and new, quality is also higher, it is even more important
, end cap casting device of the invention can be according to the different model of end cap, optionally to the end cap of size of different sizes
Cast, the unicity of model when changing original casting makes its application wider, and simultaneously when it is cast, can pour
The liquid of stirring casting in good time, makes the content inside the metal liquid of its melting more uniform while casting, so being obtained after casting
Product quality it is higher, it is to avoid the appearance of the defect such as stomata, slag inclusion, reach the casting purpose that effect is good, quality is high.
Brief description of the drawings
Fig. 1 is agent structure simplified schematic diagram of the invention.
Fig. 2 is end cap casting model agent structure simplified schematic diagram of the present invention.
Fig. 3 is pouring agent structure simplified schematic diagram of the invention.
Component names and sequence number in figure：
1-PID controllers, 2- end cap casting models main body, 3- servomotors, 4- columns, 5- crossbeams, 6- expansion links, 7- pour master
Body；8- workbench；9- touch display screens；10- one-level end caps casting model, 11- one-levels projection, 12- hydraulic lifting arms, 13- bis-
Level projection, 14- three-levels projection, 15- three-level end caps casting model, bis- grades of end cap casting models of 16-, 17- agitators, 18- liquid
Storage bin, 19- flow velocitys regulating switch, 20- flow rate controllers, 21- jet pipes.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Refer to shown in Fig. 1-3, the present invention is below in an example：
A kind of end cap casting device of the present invention, using computer control system casting mode, including workbench 8, the work
Platform 8 is internally provided with PID controller 1, end cap casting model main body 2 and servomotor 3, and the end cap casting model main body 2 is consolidated
Dingan County is mounted in the inside middle-end of workbench 8, and end cap casting model main body 2 is using the different common three-level end cap casting of size
The cast structure of model, the lower end of the end cap casting model main body 2 is provided with hydraulic lifting arm 12, and the hydraulic lifting arm 12 is consolidated
Dingan County is mounted in the lower end of end cap casting model main body 2, and the PID controller 1 is arranged on one end of end cap casting model main body 2,
And PID controller 1 is fixed in the inner end wall of workbench 8, the servomotor 3 is arranged on the another of end cap casting model main body 2
One end, and servomotor 3 is fixedly mounted in the inner end wall of workbench 8, described one end of workbench 8 is installed with touch display
Screen 9, the side upper end of workbench 8 is installed with column 4, and the upper end of column 4 is installed with crossbeam 5, the crossbeam 5
Centre position lower end is provided with expansion link 6, and the bottom of the expansion link 6 is fixedly connected with pouring main body 7, the pouring main body 7
Including agitator 17, liquid storage tank 18, flow velocity regulating switch 19, flow rate controller 20 and jet pipe 21, the liquid storage tank
18 are arranged on the upper end for pouring main body 7, and agitator 17 is arranged in the upper end wall of liquid storage tank 18, and the flow velocity regulation and control are opened
Close 19 one end for being arranged on flow rate controller 20；The cast structure of described three-level end cap casting model is cast including one-level end cap
Model 10, one-level projection 11, two grades of projections 13, three-level projection 14, three-level end cap casting model 15 and two grades of end cap casting models
16, the three-level end cap casting model 15 is arranged on the superiors of end cap casting model main body 2, and three-level end cap casting model 15
Lower section correspondence is provided with three-level projection 14, and a kind of casting model of big size is provided for end cap casting；Two grades of end caps are poured
Mold type 16 is arranged on the lower end of three-level end cap casting model 15, and the two grades of lower section of end cap casting model 16 correspondences are provided with two grades
Projection 13, a kind of casting model of medium size is provided for end cap casting；The one-level end cap casting model 10 is arranged on two grades
The lower end of end cap casting model 16, and the lower section of one-level end cap casting model 10 correspondence is provided with one-level projection 11, is end cap casting
A kind of small size casting model is provided；The flow rate controller 20 is arranged on the lower end exit of liquid storage tank 18, for adjusting
The dirty flow velocity of control casting liquid, it is ensured that the moderate property and accuracy of casting amount；The jet pipe 21 is arranged on flow control
The lower end of instrument 20, and jet pipe 21 is fixed on and pours on the lower end wall of main body 7, provides pouring channel for casting liquid cast, leads
To effect.
The present invention operation principle be：
The end cap casting device of the present invention, user is by the regulation and control to touch display screen 9, to open, adjust and close sheet one
End cap casting device is planted, in casting, casting model, such as selection one-level end cap casting model 10 are selected according to selected model
Casting, then regulate and control touch display screen 9, the servomotor inside its workbench is started working, and is that the offer of hydraulic lifting arm 12 is dynamic
Power, in the presence of hydraulic lifting arm 12, its one-level projection 11 can start with hydraulic lifting arm 12, drive the casting of one-level end cap
Model 10 rises, after model preparation terminates, and a kind of this end cap casting device can make to be fixed on horizontal stroke under the control of PID controller 1
Expansion link on beam 5, which drives, pours the correspondence work of main body 7, and the casting liquid liquefied is stored in liquid storage tank 18,
Flow rate controller 20 is opened by flow velocity regulating switch 19, its liquid cast is sprayed to one-level end cap by jet pipe 21 and pours mold
Type 10, when pouring, agitator 17 can be stirred ceaselessly, and when casting will be completed, slowly closing flow velocity regulating switch 19, makes
It, which enters to delay, pours process, controls the flow velocity of casting liquid to fill the casting of its one-level end cap casting model 10 by flow rate controller 20
Point, uniform, bright and new immaculate, after casting is good, regulation and control touch display screen 9 just can be stopped, secondly level end cap casting model 16
With the operation principle of three-level end cap casting model 15 ibid.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the claim involved by limitation.
Claims (4)
1. a kind of end cap casting device, it is characterised in that：Using computer control system casting mode, including workbench（8）, institute
State workbench（8）It is internally provided with PID controller（1）, end cap casting model main body（2）And servomotor（3）, the end cap pours
Cast die body（2）It is fixedly mounted on workbench（8）Inside middle-end, and end cap casting model main body（2）Using size
The cast structure of different common three-level end cap casting models, the end cap casting model main body（2）Lower end be provided with hydraulic lifting
Bar（12）, the hydraulic lifting arm（12）It is fixedly mounted on end cap casting model main body（2）Lower end, the PID controller（1）
It is arranged on end cap casting model main body（2）One end, and PID controller（1）It is fixed on workbench（8）Inner end wall on, it is described
Servomotor（3）It is arranged on end cap casting model main body（2）The other end, and servomotor（3）It is fixedly mounted on workbench（8）
Inner end wall on, the workbench（8）One end is installed with touch display screen（9）, the workbench（8）Side upper end is fixed
Column is installed（4）, the column（4）Upper end is installed with crossbeam（5）, the crossbeam（5）Centre position lower end is provided with
Expansion link（6）, and the expansion link（6）Bottom is fixedly connected with pouring main body（7）, the pouring main body（7）Including agitator
（17）, liquid storage tank（18）, flow velocity regulating switch（19）, flow rate controller（20）And jet pipe（21）, the liquid storage tank
（18）It is arranged on pouring main body（7）Upper end, and agitator（17）It is arranged on liquid storage tank（18）Upper end wall on, the stream
Fast regulating switch（19）It is arranged on flow rate controller（20）One end.
2. a kind of end cap casting device according to claim 1, it is characterised in that：Described three-level end cap casting model
Cast structure includes one-level end cap casting model（10）, one-level projection（11）, two grades of projections（13）, three-level projection（14）, three-level
End cap casting model（15）With two grades of end cap casting models（16）, the three-level end cap casting model（15）Installed in end cap casting
Die body（2）The superiors, and three-level end cap casting model（15）Lower section correspondence is provided with three-level projection（14）；Described two grades
End cap casting model（16）It is arranged on three-level end cap casting model（15）Lower end, and two grades of end cap casting models（16）Lower section is right
Two grades of projections should be installed（13）；The one-level end cap casting model（10）It is arranged on two grades of end cap casting models（16）Under
End, and one-level end cap casting model（10）Lower section correspondence is provided with one-level projection（11）.
3. a kind of end cap casting device according to claim 1, it is characterised in that：The flow rate controller（20）It is arranged on
Liquid storage tank（18）Lower end exit.
4. a kind of end cap casting device according to claim 1, it is characterised in that：The jet pipe（21）It is arranged on flow velocity control
Instrument processed（20）Lower end, and jet pipe（21）It is fixed on pouring main body（7）Lower end wall on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710304175.5A CN107127325B (en) | 2017-05-03 | 2017-05-03 | A kind of end cap casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710304175.5A CN107127325B (en) | 2017-05-03 | 2017-05-03 | A kind of end cap casting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107127325A true CN107127325A (en) | 2017-09-05 |
| CN107127325B CN107127325B (en) | 2018-10-09 |
Family
ID=59715848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710304175.5A Active CN107127325B (en) | 2017-05-03 | 2017-05-03 | A kind of end cap casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107127325B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0241745A (en) * | 1988-08-03 | 1990-02-09 | Nkk Corp | Method for starting continuous casting of molten metal |
| EP0356552A1 (en) * | 1988-08-31 | 1990-03-07 | Metacon AG | Process for controlling sliding gate valves, particularly in continuous-casting machines |
| US20020029864A1 (en) * | 2000-09-14 | 2002-03-14 | Denken Co., Ltd. | Apparatus for casting dental prosthesis |
| CN201423439Y (en) * | 2009-06-26 | 2010-03-17 | 德阳博创电工设备有限公司 | Metal wire casting machine |
| CN202571262U (en) * | 2012-01-29 | 2012-12-05 | 昆山市超群金属制品有限公司 | Automatic casting system |
| CN205165843U (en) * | 2015-12-02 | 2016-04-20 | 韩桂新 | Casting machine is watered in activity |
| CN205341901U (en) * | 2016-01-19 | 2016-06-29 | 张佳训 | The gating system that intelligent mould was carried |
| CN105880537A (en) * | 2016-05-18 | 2016-08-24 | 李磊 | Airflow heating forging furnace |
| CN205834194U (en) * | 2016-08-01 | 2016-12-28 | 哈尔滨理工大学 | Based on computer-controlled bottom filling molten metal automatic pouring device |
-
2017
- 2017-05-03 CN CN201710304175.5A patent/CN107127325B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0241745A (en) * | 1988-08-03 | 1990-02-09 | Nkk Corp | Method for starting continuous casting of molten metal |
| EP0356552A1 (en) * | 1988-08-31 | 1990-03-07 | Metacon AG | Process for controlling sliding gate valves, particularly in continuous-casting machines |
| US20020029864A1 (en) * | 2000-09-14 | 2002-03-14 | Denken Co., Ltd. | Apparatus for casting dental prosthesis |
| CN201423439Y (en) * | 2009-06-26 | 2010-03-17 | 德阳博创电工设备有限公司 | Metal wire casting machine |
| CN202571262U (en) * | 2012-01-29 | 2012-12-05 | 昆山市超群金属制品有限公司 | Automatic casting system |
| CN205165843U (en) * | 2015-12-02 | 2016-04-20 | 韩桂新 | Casting machine is watered in activity |
| CN205341901U (en) * | 2016-01-19 | 2016-06-29 | 张佳训 | The gating system that intelligent mould was carried |
| CN105880537A (en) * | 2016-05-18 | 2016-08-24 | 李磊 | Airflow heating forging furnace |
| CN205834194U (en) * | 2016-08-01 | 2016-12-28 | 哈尔滨理工大学 | Based on computer-controlled bottom filling molten metal automatic pouring device |
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| Publication number | Publication date |
|---|---|
| CN107127325B (en) | 2018-10-09 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20180828 Address after: 201616 No. 399 lane, Central Road, small Kunshan Town, Songjiang District, Shanghai 12 Applicant after: SHANGHAI HONGZHI METAL PRODUCTS CO.,LTD. Address before: 530022 No. 21, Yongning Road, Chengxiang Town, Wuming, Nanning, the Guangxi Zhuang Autonomous Region Applicant before: Lu Lining |
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| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An end cover casting device Effective date of registration: 20230907 Granted publication date: 20181009 Pledgee: Industrial Bank Co.,Ltd. Shanghai Songjiang sub branch Pledgor: SHANGHAI HONGZHI METAL PRODUCTS CO.,LTD. Registration number: Y2023310000525 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |