CN107126736A - Crystal salt equipment for separating liquid from solid and its method are hydrated in a kind of coal chemical industrial waste water - Google Patents

Crystal salt equipment for separating liquid from solid and its method are hydrated in a kind of coal chemical industrial waste water Download PDF

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Publication number
CN107126736A
CN107126736A CN201710543706.6A CN201710543706A CN107126736A CN 107126736 A CN107126736 A CN 107126736A CN 201710543706 A CN201710543706 A CN 201710543706A CN 107126736 A CN107126736 A CN 107126736A
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China
Prior art keywords
filter press
filter
blowback
valve
waste water
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CN201710543706.6A
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Chinese (zh)
Inventor
马红鹏
齐永红
何长明
蒋靖波
陈文宜
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Shaanxi Research Design Institute of Petroleum and Chemical Industry
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Shaanxi Research Design Institute of Petroleum and Chemical Industry
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Priority to CN201710543706.6A priority Critical patent/CN107126736A/en
Publication of CN107126736A publication Critical patent/CN107126736A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/12Filter presses, i.e. of the plate or plate and frame type
    • B01D25/21Plate and frame presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/28Leaching or washing filter cakes in the filter handling the filter cake for purposes other than regenerating
    • B01D25/282Leaching or washing filter cakes in the filter handling the filter cake for purposes other than regenerating for drying
    • B01D25/284Leaching or washing filter cakes in the filter handling the filter cake for purposes other than regenerating for drying by gases or by heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/32Removal of the filter cakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/18Heating or cooling the filters

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtration Of Liquid (AREA)

Abstract

Crystal salt equipment for separating liquid from solid and its method are hydrated in a kind of coal chemical industrial waste water, the separation of crystalline hydrate salt and the accident rate of reduction system operation can be realized well by the type plate and frame filter press and technique, it is ensured that system it is stable.Crystallisation by cooling hardened probability of the crystal salt in pipeline and equipment is reduced using the technology, and can easily change filter cloth from without influenceing production, filter cloth realizes recycling using offline cleaning.

Description

Crystal salt equipment for separating liquid from solid and its method are hydrated in a kind of coal chemical industrial waste water
Technical field
Patent of the present invention belongs to crystal salt separation technology field in waste water, and in particular to knot is hydrated in a kind of coal chemical industrial waste water Brilliant salt equipment for separating liquid from solid and its method.
Background technology
The resource characteristic of China is abundant for coal, and oil lacks, natural unsaturated vapor, therefore maximizes favourable factors and minimizes unfavourable ones and send out energetically
Exhibition coal chemical industry is the main trend of coal in China industry Transformation Development, is also the important channel for solving energy crisis.But
It is coal resources in China and water resource is in contrary distribution feature, the regional water of rich coal resources is short,
And coal chemical industry belongs to high consumption high pollution industry, therefore shortage of water resources and water pollution problems turn into restriction coal chemical industry
The key issue of industry development.In order to restrict influence of the industry to environment to greatest extent, country promulgates《China's water saving skill Art policy outline》, propose the concept of waste water zero emission.
The characteristics of processing of strong brine is also faced with problem, strong brine high salinity can produce to suppress to poison to biology to be made With causing it can not directly carry out biochemical treatment.The complicated component of strong brine, with raising of the country for the requirement of environmental protection, Expert and engineers and technicians are utilized as target with recycling, combine current water treatment technology, can realize in strong brine The utilization of resources.Current coal chemical industry wastewater zero emission processing realizes dissolving salt for brine waste using the technique for being concentrated by evaporation processing Proposition.But there is a major issue in current engineering:Because organism kinds are more in coal chemical industrial waste water, complicated component (Mostly some hardly degraded organic substances such as indoles, quinolines, carbazoles, pyridines), also contain NO2 -、NO3 -Plasma is deposited Make the grain diameter of crystalline salt by evaporation small, it is impossible to using the continuous operation centrifuge of salt chemical engineering industry as going out salt means.Coal NaCl, Na are mainly contained in wastewater from chemical industry2SO4, after undue salt treatment, a certain vaporising device output Na2SO4Crystal salt, Na2SO4It is easily formed Na2SO4·10H2The hardened equipment of O and pipeline.
Coal chemical industrial waste water passes through organic matter, NO in the concentration of multiple-effect evaporation, solution2 -、NO3 -Plasma is also constantly concentrated, and is made The particle diameter of crystal salt is smaller, is separated in coal chemical industrial waste water by mixed salt, Na2SO4Survey crystal salt and easily form Na2SO4·10H2O and Block pipeline.Therefore seek one kind and be adapted in coal chemical industrial waste water and be hydrated crystal salt equipment for separating liquid from solid and technique there is important meaning Justice.
The content of the invention
In order to overcome the disadvantages mentioned above of prior art, it is an object of the invention to provide crystalline hydrate in a kind of coal chemical industrial waste water Salt equipment for separating liquid from solid and its method.The particle diameter of the invention for being directed to dissolving salt in coal chemical industry water is small, salt is easily formed crystalline hydrate The separation of salt, it is proposed that one kind improves filter press and technique.Dissolving salt is realized molten in water by multiple-effect evaporation in coal chemical industrial waste water The proposition of salt is solved, realizes that wastewater zero discharge is handled.The present invention can avoid crystal salt hardened, realize pipeline and equipment, tiny The separation of grain, and filter press is stable, improves the operation stability of whole zero-emission engineering.
Crystal salt equipment for separating liquid from solid is hydrated in a kind of coal chemical industrial waste water, the outlet of discharge tank is connected respectively by discharging pump The import of discharge tank and the center material hole of filter press;The import of filtrate tank connects each corner material hole of filter press respectively;Filter press Side layer hole be divided into two groups, one of which is preheating water inlet, and one group is preheating water out;The gas vent of blowback gas tank point Not Lian Jie filter press side layer hole and part corner material hole, regulating reservoir connection filter press.
The method of crystal salt separation of solid and liquid is hydrated in a kind of carry out coal chemical industrial waste water, is comprised the following steps:
1)Discharge tank preparation:Coal chemical industrial waste water enters discharge tank after multiple-effect crystallization and evaporation containing solid crystal salt waste water, adjusts phase Answer valve so that the waste water in discharge tank enters discharge tank import through discharging pump, prevents crystal salt from settling tank base;
2)Filter press cavity is preheated:Hot water pre-heating system is opened, respective valves are adjusted so that hot water enters pressure from preheating water inlet Filter, from preheating water out outflow, make cavity temperature control in certain temperature; 3)Filter press charging operation:Treat pre-heating system Run after a period of time, adjust respective valves, close preheating water inlet, preheating water out and discharge tank imported valve, open out Batch can enters the valve that the valve of filter press, filter press enter filtrate tank so that waste water enters through discharging pump, filter press in discharge tank Enter filtrate tank, close hot water pre-heating system, start to feed into filter press, treat that feed system pressure rises constant, fill process Complete;
4)Filter press is backwashed:After charging terminates, close discharge tank and enter the valve that the valve of filter press, filter press enter filtrate tank Door, opens regulating reservoir pump and corresponding inlet valve, rapid to open filter press backwashing system, and the saturated solution in feed pipe is drained into Regulating reservoir, prevents line clogging;
5)Filter press blowback:After backwash terminates, regulating reservoir and corresponding valve are closed, blowback gas tank is opened and enters filter press Valve carries out filter press blowback system, carries out the left blowback of hot-air, opens intake valve (V14, V06) and filtrate production on the left of filter press Respective valves are closed after valve (V07, V09, V11), blowback 10min.And then the right blowback of hot-air is carried out, open on the right side of filter press Intake valve (V15, V07) and filtrate production valve (V06, V08, V10), blowback 10min terminate., will by left and right hot-air blowback Moisture blowout filter press system in plate and frame filter press filter cake;
6)Filter press discharging:Whole valves are closed in blowback after terminating, close blowback gas tank, carry out filter press discharging, fast after discharging Speed closes filter press, keeps system constant temperature.
The hot water temperature of the hot water pre-heating system is 50 ~ 70 DEG C, and hot water smoothness in the cavity of filter press passes through press filtration Machine filter plate, it is ensured that the cavity temperature of filter press is controlled more than 40 DEG C.
The filter press blowback gas tank uses jacket type gas storage tank, and hot-air walks shell side heated compressed air, prevents blowback Temperature reduces and causes the hardened equipment of the crystal salt crystallization water during filter press filter board.
Filter cloth on the filter press filter board using the hole built in formula mounting means, i.e. filter cloth central aperture, filter cloth with 6 pilot nails correspondence of protrusion in the middle of filter plate, is ridden over filter cloth on filter plate by hole, is fixed without bandage is carried out;Filter cloth end Face uses hydrophobic modification, residual of the reduction inorganic salts in filter cloth end face.
The beneficial effects of the invention are as follows:
1st, filter press separation hydration crystal salt sets up backwash, blowback step:Separation currently for crystal salt is more using centrifugation Machine carry out separation of solid and liquid, but because in coal chemical industrial waste water COD components be responsible for caused by the low use plate and frame filter press of crystalline particle, because of thing The particularity of material(Low temperature separates out the hardened equipment of crystal), set up material liquid blowback, air blowback and ensure that conveyance conduit is unimpeded, drop Low line clogging risk.
2nd, press filtration machine equipment carries out the blowback air heating air of preheating cavity, filter press:The particularity of material, it is necessary to The presence of crystal salt is just avoided that in certain temperature, therefore again in original Equipment Foundations, sets up preheating cavity systems, blowback air Heating system, what it is hence into filter press system is high-temp liquid or gas, it is ensured that system is transported more than crystalline hydrate temperature OK, the operation stability of device is further increased.
3rd, canvas press cloth end face hydrophobization, improves plant running stability:In the operation of filter press, if contact surface is deposited Filter press leaked-material, material spray situation are easily caused in foreign matter to exist.Filter press end face is organised according to the similar principle that mixes Processing, reduction inorganic salts bond end face, so as to largely improve the environmental quality around the operation stability and equipment of device.
Brief description of the drawings
Fig. 1 is the solid-liquid separation process system schematic of hydration crystal salt in coal chemical industrial waste water;
Fig. 2 is that filter press frame preheats schematic diagram;
Fig. 3 is canvas press cloth/coating schematic diagram.
Embodiment
Patent of the present invention is done with reference to the accompanying drawings and detailed description and further illustrated, patent of the present invention Advantage will become apparent.
Patent of the present invention is, using the equipment and process system for improving filter press, to be preheated by sheet frame, filter press hot-air Blowback, the modification easy to disassemble for building filter cloth and filter cloth, realize that the solid-liquid that crystal salt is hydrated in coal chemical industrial waste water is fully separating, The hardened pipeline of crystalline hydrate salt and the probability of equipment are reduced simultaneously.Specific embodiment is as described below:
Vapo(u)rization system enters discharge tank after multiple-effect crystallization and evaporation containing solid crystal salt, opens hot water pre-heating system, preheats sheet frame Filter press cavity, makes cavity temperature control in certain temperature, while filter press blowback gas tank also enters pre-heating system, control exists Certain temperature.After pre-heating system runs a period of time, start filter press charging, open feed system valve and filtrate system valve Door, it is ensured that the unimpeded circulation of whole filtrate, represents that feed system has been completed when feed system pressure persistently rises constant.Charging knot It is rapid after beam to open filter press backwashing system, regulating reservoir pump and corresponding inlet valve are opened, by the solid crystal in feed pipe Salt drains into trench, prevents line clogging.Backwash carries out filter press blowback system after terminating, and blowback system is divided into a hot-air left side and blown Blown with the hot-air right side, by outside the moisture discharge system in plate and frame filter press filter cake.Blowback carries out filter press discharging, discharging after terminating Immediately must close filter press afterwards reduces the hardened filter cloth of crystalline hydrate salt and the probability of equipment to ensure the constant temperature of system.
The cavity pre-heating system of filter press is preheated using hot water(50-70℃), filter press filter board is hollow to ensure thermostatted water water Bath is unimpeded to be flowed through, and ensures that the cavity temperature of cavity is controlled more than 40 DEG C by preheating filter press filter board.Filter press blowback gas tank Using jacket type gas storage tank, hot-air walks shell side heated compressed air, not because temperature is reduced when causing blowback filter press filter board Cause the hardened equipment of the crystal salt crystallization water.
Canvas press cloth fixed form on filter press filter board, which is used, builds formula(In Fig. 3 shown in 2), i.e., directly across riding over On filter plate, it is ensured that change the completion of filter cloth moment, filter cloth end face uses hydrophobic modification(In Fig. 3 shown in 1 dash area), reduce nothing Machine salt remains the probability of end face.
The technique mainly realizes the separation of crystalline hydrate salt by filter press, and three steps of the technique point realize crystalline hydrate salt Separation:1st, sheet frame is preheated:Sheet frame is preheated using the steam condensate of vapo(u)rization system, it is ensured that whole system is higher than the crystallization water At a temperature of run;2nd, material liquid is rinsed:After filter press terminates, mixed salt mixture in feed pipe is drained into using evaporation material liquid Land pond, it is ensured that without solid-liquid residual in feeding line;3rd, hot compressed air blowback:After material liquid is rinsed, pass through the sky of heating Gas carries out blow-back to the filter cake in filter press, improves filter cake temperature and containing misgivings by the dehydration of gas stripping, reduces press filtration Hardened probability in machine sheet frame;4th, filter cloth builds formula using portable:Filter cloth is built on sheet frame, once filter cloth material leakage is found, It is random to change filter cloth.
Crystalline inorganic salt in coal chemical industrial waste water water is directed to, canvas press cloth is handled using special device, in press filtration The sheet frame end contact face of machine filter plate carries out organic process, the organic matter such as spraying plating wax, organosilicon, reduces the work of it and inorganic salts With, it is ensured that the shiny surface in non-sticky crystal salt exists the seal face of system all the time.Because of the long term accumulation of inorganic salts, filter cloth is needed Maintenance replacing is periodically carried out, therefore uses and builds filter cloth, the replacing of filter cloth portable can be realized.
Embodiment 1
It is 7000mg/L that coal chemical industry wastewater zero emission system evaporative crystallization unit, which enters TDS, feeds 80m3/ h, by multiple-effect evaporation After system, 55 DEG C of saturated solution temperature, the m of load 303/h.Saturated solution containing solid content 15% enters discharge tank.Using hot water Sheet frame preheating is carried out, 45 DEG C of thermostatic in plate and frame filter press cavity is made by hot water.Filter press feed pump is opened to be pressed Filter separation, press filtration front half section is fed using VFC very flow, and constant pressure filtration is carried out when filter press feed pressure reaches 0.7MPa, Amount of filtrate is reduced during constant pressure filtration, when being reduced to 10m3/ h, represents that filter press charging terminates.Charging enters raw material after terminating Liquid recoils, and opens V05, V03, V04 and material in feed pipe is drained into trench by the raw material pump of regulating reservoir.All valves are closed to enter The left blowback of row hot-air, starts valve V12, V14, V06 and filtrate production valve V07, V09, V11, a compressed air left side is blown after 10min Close respective valves and enter the right blowback of compressed air, start valve V12, V15, V07 and filtrate production valve V06, V08, V10, pressure The contracting air right side is blown to be closed after 10min.Pulling plate unloading, last solid inorganic salt 5.6t, moisture content 4% are carried out after end.Filter cloth is cleaned Frequency 1 time/6 times, 1 time/April of filter cloth replacing frequency
Embodiment 2
It is 4000mg/L that coal chemical industry wastewater zero emission system evaporative crystallization unit, which enters TDS, feeds 60m3/ h, by multiple-effect evaporation After system, 55 DEG C of saturated solution temperature, the m of load 153/h.Saturated solution containing solid content 15% enters discharge tank.Using hot water Sheet frame preheating is carried out, 45 DEG C of thermostatic in plate and frame filter press cavity is made by hot water.Filter press feed pump is opened to be pressed Filter separation, press filtration front half section is fed using VFC very flow, and constant pressure filtration is carried out when filter press feed pressure reaches 0.7MPa, Amount of filtrate is reduced during constant pressure filtration, when being reduced to 10m3/ h, represents that filter press charging terminates.Charging enters raw material after terminating Liquid recoils, and opens V05, V03, V04 and material in feed pipe is drained into trench by the raw material pump of regulating reservoir.All valves are closed to enter The left blowback of row hot-air, starts valve V12, V14, V06 and filtrate production valve V07, V09, V11, a compressed air left side is blown after 10min Close respective valves and enter the right blowback of compressed air, start valve V12, V15, V07 and filtrate production valve V06, V08, V10, pressure The contracting air right side is blown to be closed after 10min.Last solid inorganic salt 2.4t, moisture content 4%.Filter cloth cleaning frequency 1 time/7 times, filter cloth are more Change 1 time/April of frequency
Above test result indicates that, the present invention can be very good to be adapted in coal chemical industrial waste water hydration crystal salt separation of solid and liquid, lead to The risk of the sodium sulphate low temperature formation hardened equipment of hydrated sulfuric acid sodium can be reduced by crossing patent of the present invention, while improving plate and frame filter press The separation of solid and liquid of fine particle can be realized, it is better than and uses centrifuge.By improved plate and frame filter press, filter cloth can be with Reuse, and dismantle, install portable, it is easier to operated.Finally separated crystal salt moisture content can be met up to 4% The package requirement of crystal salt.

Claims (5)

1. be hydrated crystal salt equipment for separating liquid from solid, including filter press in a kind of coal chemical industrial waste water, it is characterised in that discharge tank goes out Mouth connects the import of discharge tank and the center material hole of filter press by discharging pump respectively;The import of filtrate tank connects filter press respectively Each corner material hole;The side layer hole of filter press is divided into two groups, and one of which is preheating water inlet, and one group is preheating water out; The gas vent of blowback gas tank connects the side layer hole and part corner material hole of filter press, regulating reservoir connection filter press respectively.
2. a kind of method for carrying out being hydrated crystal salt separation of solid and liquid in coal chemical industrial waste water by claim 1 described device, it is special Levy and be, comprise the following steps:
1)Discharge tank preparation:Coal chemical industrial waste water enters discharge tank after multiple-effect crystallization and evaporation containing solid crystal salt waste water, adjusts phase Answer valve so that the waste water in discharge tank enters discharge tank import through discharging pump, prevents crystal salt from settling tank base;
2)Filter press cavity is preheated:Hot water pre-heating system is opened, respective valves are adjusted so that hot water enters pressure from preheating water inlet Filter, from preheating water out outflow, make cavity temperature control in certain temperature;
3)Filter press charging operation:After pre-heating system runs a period of time, respective valves are adjusted, preheating water inlet are closed, pre- Hot water outlet and discharge tank imported valve, open discharge tank and enter the valve that the valve of filter press, filter press enter filtrate tank, make Obtain waste water in discharge tank and enter filtrate tank through discharging pump, filter press, close hot water pre-heating system, start to feed into filter press, When feed system pressure rises constant, represent that now fill process is completed;
4)Filter press is backwashed:After charging terminates, close discharge tank and enter the valve that the valve of filter press, filter press enter filtrate tank Door, opens regulating reservoir pump and corresponding inlet valve, rapid to open filter press backwashing system, and the saturated solution in feed pipe is drained into Trench, prevents line clogging;
5)Filter press blowback:After backwash terminates, regulating reservoir and corresponding valve are closed, blowback gas tank is opened and enters filter press Valve carries out filter press blowback system, carries out the left blowback of hot-air, opens intake valve (V14, V06) and filtrate production on the left of filter press Respective valves are closed after valve (V07, V09, V11), blowback 10min;
And then carry out the right blowback of hot-air, open filter press on the right side of intake valve (V15, V07) and filtrate produce valve (V06, V08, V10), blowback 10min terminates;
By left and right hot-air blowback, the moisture in plate and frame filter press filter cake is blown out into filter press system;
6)Filter press discharging:Whole valves are closed in blowback after terminating, close blowback gas tank, carry out filter press discharging, fast after discharging Speed closes filter press, keeps system constant temperature.
3. the method for crystal salt separation of solid and liquid is hydrated in a kind of coal chemical industrial waste water according to claim 2, it is characterised in that The hot water temperature of the hot water pre-heating system is 50 ~ 70 DEG C, and hot water smoothness in the cavity of filter press, by filter press filter board, is protected The cavity temperature for demonstrate,proving filter press is controlled more than 40 DEG C.
4. the method for crystal salt separation of solid and liquid is hydrated in a kind of coal chemical industrial waste water according to claim 2, it is characterised in that The filter press blowback gas tank uses jacket type gas storage tank, and hot-air walks shell side heated compressed air, prevents blowback press filtration machine filter Temperature reduces and causes the hardened equipment of the crystal salt crystallization water during plate.
5. the method for crystal salt separation of solid and liquid is hydrated in a kind of coal chemical industrial waste water according to claim 2, it is characterised in that Filter cloth on the filter press filter board is used in the middle of hole and the filter plate built in formula mounting means, i.e. filter cloth central aperture, filter cloth Protrusion 6 pilot nails correspondence, filter cloth is ridden on filter plate by hole, without carry out bandage fix;Filter cloth end face is using thin Aquation is modified, residual of the reduction inorganic salts in filter cloth end face.
CN201710543706.6A 2017-07-05 2017-07-05 Crystal salt equipment for separating liquid from solid and its method are hydrated in a kind of coal chemical industrial waste water Pending CN107126736A (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN107638735A (en) * 2017-10-13 2018-01-30 河钢股份有限公司承德分公司 A kind of method by slurry filtration for filtrate
CN107875696A (en) * 2017-11-14 2018-04-06 河钢股份有限公司承德分公司 A kind of method for filtering calcium vanadate slurry system and being filtered using it
CN109621505A (en) * 2018-12-06 2019-04-16 徐宝海 A kind of thickener efficient operation control method and high-efficiency concentrator
CN109647021A (en) * 2019-02-25 2019-04-19 浙江杰为凯环保科技有限公司 By the working method of the phosphating solution slagging-off filter press of PLC control

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Publication number Priority date Publication date Assignee Title
CN107638735A (en) * 2017-10-13 2018-01-30 河钢股份有限公司承德分公司 A kind of method by slurry filtration for filtrate
CN107638735B (en) * 2017-10-13 2020-05-22 河钢股份有限公司承德分公司 Method for filtering slurry into filtrate
CN107875696A (en) * 2017-11-14 2018-04-06 河钢股份有限公司承德分公司 A kind of method for filtering calcium vanadate slurry system and being filtered using it
CN107875696B (en) * 2017-11-14 2020-05-19 河钢股份有限公司承德分公司 Calcium vanadate slurry filtering system and method for filtering by using same
CN109621505A (en) * 2018-12-06 2019-04-16 徐宝海 A kind of thickener efficient operation control method and high-efficiency concentrator
CN109621505B (en) * 2018-12-06 2024-05-28 徐宝海 Efficient operation control method of concentrator and efficient concentrator
CN109647021A (en) * 2019-02-25 2019-04-19 浙江杰为凯环保科技有限公司 By the working method of the phosphating solution slagging-off filter press of PLC control

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Application publication date: 20170905