CN107119224A - A kind of preparation method of anti-cold-punching mold material - Google Patents
A kind of preparation method of anti-cold-punching mold material Download PDFInfo
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- CN107119224A CN107119224A CN201710237409.9A CN201710237409A CN107119224A CN 107119224 A CN107119224 A CN 107119224A CN 201710237409 A CN201710237409 A CN 201710237409A CN 107119224 A CN107119224 A CN 107119224A
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- preparation
- cold
- caco
- mold material
- casting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
Abstract
The invention discloses a kind of preparation method of anti-cold-punching mold material, comprise the following steps:Preparation prepares mold materials raw material;Fe, Mn, Ni, W, V, Ce are put into smelting furnace, mixed liquor A is melted to obtain in heating;By C, Si, S, RE and CaCO3It is added in mixed liquor A, while adding additive for smelting, insulated and stirred obtains mixed liquid B;The casting of specification needed for mixed liquid B is cast into while hot, obtains mould casting, natural cooling is produced after being heat-treated to mould casting after it naturally cools to room temperature.A kind of preparation method of anti-cold-punching mold material proposed by the present invention, gained mold materials quality is high, and shock resistance is good, deformation ratio and wear rate are low, and service life is long, for Making mold, it ensure that the case hardness and wearability of mould, when gained mould is used for cold-worked part and other cast castings, it is ensured that the size and precision of casting, production efficiency is improved high high with product qualification rate, preparation method proposed by the present invention is simple, cost relative reduction is prepared, raw materials used safety and environmental protection is worthy to be popularized.
Description
Technical field
The present invention relates to mold materials preparing technical field, more particularly to a kind of preparation method of anti-cold-punching mold material.
Background technology
Mould is used for the punchings of metal or nonmetallic materials, stretching, bending, extruding, upsetting and the process such as beats.China currently used for
The steel grade of plastic mould material, condition of heat treatment classification that can be by steel characteristics and when using.Mould steel requirement has enough strong
Degree, toughness, hardness, abrasion-resistance, anti-fatigue ability, resistance to deformation, Resisting fractre ability.In castings production, cold-punching mold will be held
Be hit, vibrate, rubbing, high pressure, stretching, the load such as bending, or even work at a higher temperature(Such as cold extrusion), work bar
Part is complicated, easily occurs the phenomenons such as abrasion, fatigue, fracture, deformation.Therefore, the quality of mould directly influences the matter of later stage casting
Amount.
Traditional mold materials are more to be prepared from raw metal and inorganic mineral raw material, what this series mould material was produced
When mould is used for cold-worked part and cast, have that quality is not high, shock resistance is poor, and mould is fragile, and service life is short, production efficiency
It is low, a series of problems, such as production cost is high.Based on above statement, the present invention proposes a kind of preparation side of anti-cold-punching mold material
Method.
The content of the invention
The invention aims to solve shortcoming present in prior art, and a kind of anti-cold-punching mold material proposed
Preparation method.
A kind of preparation method of anti-cold-punching mold material, comprises the following steps:
S1, preparation prepare mold materials raw material, by weight percentage, including C 0.25~0.45%, Mn 0.6~1.2%,
Si 1~1.8%, Ni 0.5~1.5%, S 0.1~0.5%, RE 0.5~1.5%, W 1.3~3%, V 0.5~1%, Ce 0.3~
0.8%、CaCO31~3%, surplus is Fe;
S2, Fe, Mn, Ni, W, V, Ce in step S1 put into smelting furnace, heated and melted with 12~18 DEG C/min speed,
In heating process, N is continued through2, and mixed with 480~600r/min rotating speed high-speed stirred, wait to be completely melt to obtain mixed liquor
A;
Mixed liquor A is temperature-resistant in S3, holding step S2, by C, Si, S, RE and CaCO in step S13It is added to mixed liquor
In A, while adding additive for smelting, 6~8h of insulated and stirred obtains mixed liquid B;
S4, the mixed liquid B of gained in step S3 is cast into while hot needed for specification casting, after it naturally cools to room temperature
Mould casting, is incubated 2~3h, then oil cooling is to room temperature, finally 400 at a high temperature of mould casting is placed in into 900~1100 DEG C
At a temperature of~480 DEG C, natural cooling is produced after 2~3h of temper.
It is preferred that, mold materials raw material is prepared in the step S1, by weight percentage, including C 0.3~
0.4%th, Mn 0.8~1%, Si 1.2~1.6%, Ni 0.8~1.2%, S 0.2~0.4%, RE 0.8~1.2%, W 1.5~
2.5%th, V 0.6~0.8%, Ce 0.4~0.7%, CaCO31.5~2.5%, surplus is Fe.
It is preferred that, mold materials raw material is prepared in the step S1, by weight percentage, including C 0.35%, Mn
0.9%、Si 1.4%、Ni 1%、S 0.3%、RE 1%、W 2%、V 0.7%、Ce 0.5%、CaCO32%th, surplus is Fe.
It is preferred that, CaCO in the step S13For the calcium carbonate superfine powder powder that particle diameter is 1250~1800 mesh.
It is preferred that, the N in the step S22Chun Du≤99.3%.
It is preferred that, the additive for smelting in the step S3 is that mass ratio is 1.5~2:1:1~1.2:1~2 NaCl,
SiO2, NaF and BaSO4Mixture, its addition be mixed liquor A total amount 1~2.3%.
A kind of preparation method of anti-cold-punching mold material proposed by the present invention, gained mold materials quality is high, impact resistance
Can be good, deformation ratio and wear rate are low, and service life is long, for Making mold, it is ensured that the case hardness and wearability of mould, institute
When obtaining mould for cold-worked part and other cast castings, it is ensured that the size and precision of casting, production efficiency height and production are improved
Product qualification rate is high, and preparation method proposed by the present invention is simple, prepares cost relative reduction, and raw materials used safety and environmental protection is worth pushing away
Extensively.
Embodiment
The present invention is made with reference to specific embodiment further to explain.
Embodiment one
A kind of preparation method of anti-cold-punching mold material proposed by the present invention, comprises the following steps:
S1, preparation prepare mold materials raw material, by weight percentage, including C 0.42%, Mn 1.2%, Si 1.5%, Ni
1.2%、S 0.5%、RE 1.5%、W 2.5%、V 0.8%、Ce 0.6%、CaCO33%th, surplus is Fe, wherein, CaCO3It is for particle diameter
The calcium carbonate superfine powder powder of 1500 mesh;
S2, Fe, Mn, Ni, W, V, Ce in step S1 put into smelting furnace, heated and melted with 16 DEG C/min speed, heating
During, continue through the N that purity is 99.9%2, and mixed with 580r/min rotating speed high-speed stirred, wait to be completely melt to mix
Close liquid A;
Mixed liquor A is temperature-resistant in S3, holding step S2, by C, Si, S, RE and CaCO in step S13It is added to mixed liquor
In A, while the mass ratio for adding mixed liquor A total amount 2% is 1.8:1:1.2:1.5 NaCl, SiO2, NaF and BaSO4Mixing
Thing, insulated and stirred 8h, obtains mixed liquid B;
S4, the mixed liquid B of gained in step S3 is cast into while hot needed for specification casting, after it naturally cools to room temperature
Mould casting, mould casting is placed at a high temperature of 1050 DEG C and is incubated 2.8h, and then oil cooling is to room temperature, finally in 460 DEG C of temperature
Under degree, natural cooling is produced after temper 2h.
Embodiment two
A kind of preparation method of anti-cold-punching mold material proposed by the present invention, comprises the following steps:
S1, preparation prepare mold materials raw material, by weight percentage, including C 0.28%, Mn 0.8%, Si 18%, Ni
0.6%、S 0.2%、RE 0.5%、W 1.5%、V 0.8%、Ce 0.4%、CaCO31.8%th, surplus is Fe, wherein, CaCO3For particle diameter
For the calcium carbonate superfine powder powder of 1400 mesh;
S2, Fe, Mn, Ni, W, V, Ce in step S1 put into smelting furnace, heated and melted with 12 DEG C/min speed, heating
During, continue through the N that purity is 99.3%2, and mixed with 500r/min rotating speed high-speed stirred, wait to be completely melt to mix
Close liquid A;
Mixed liquor A is temperature-resistant in S3, holding step S2, by C, Si, S, RE and CaCO in step S13It is added to mixed liquor
In A, while the mass ratio for adding mixed liquor A total amount 1.5% is 1.8:1:1:1.2 NaCl, SiO2, NaF and BaSO4Mixing
Thing, insulated and stirred 6h, obtains mixed liquid B;
S4, the mixed liquid B of gained in step S3 is cast into while hot needed for specification casting, after it naturally cools to room temperature
Mould casting, mould casting is placed at a high temperature of 950 DEG C and is incubated 3h, and then oil cooling is to room temperature, finally in 420 DEG C of temperature
Under, natural cooling is produced after temper 3h.
Embodiment three
A kind of preparation method of anti-cold-punching mold material proposed by the present invention, comprises the following steps:
S1, preparation prepare mold materials raw material, by weight percentage, including C 0.34%, Mn 0.9%, Si 1.5%, Ni
1%、S 0.3%、RE 1%、W 2.2%、V 0.8%、Ce 0.5%、CaCO32%th, surplus is Fe, wherein, CaCO3It is 1700 for particle diameter
Purpose calcium carbonate superfine powder powder;
S2, Fe, Mn, Ni, W, V, Ce in step S1 put into smelting furnace, heated and melted with 15 DEG C/min speed, heating
During, continue through the N that purity is 99.5%2, and mixed with 540r/min rotating speed high-speed stirred, wait to be completely melt to mix
Close liquid A;
Mixed liquor A is temperature-resistant in S3, holding step S2, by C, Si, S, RE and CaCO in step S13It is added to mixed liquor
In A, while the mass ratio for adding mixed liquor A total amount 1.6% is 1.5:1:1.1:1.5 NaCl, SiO2, NaF and BaSO4Mixing
Thing, insulated and stirred 7h, obtains mixed liquid B;
S4, the mixed liquid B of gained in step S3 is cast into while hot needed for specification casting, after it naturally cools to room temperature
Mould casting, mould casting is placed at a high temperature of 1000 DEG C and is incubated 2.5h, and then oil cooling is to room temperature, finally in 440 DEG C of temperature
Under degree, natural cooling is produced after temper 2.5h.
Hardness is carried out to anti-cold-punching mold material prepared by above-described embodiment one~tri- respectively, impact flexibility and wearability are entered
Row detection, testing result is as follows:
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, it is any
Those familiar with the art the invention discloses technical scope in, technique according to the invention scheme and its invention
Design is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (6)
1. a kind of preparation method of anti-cold-punching mold material, it is characterised in that comprise the following steps:
S1, preparation prepare mold materials raw material, by weight percentage, including C 0.25~0.45%, Mn 0.6~1.2%,
Si 1~1.8%, Ni 0.5~1.5%, S 0.1~0.5%, RE 0.5~1.5%, W 1.3~3%, V 0.5~1%, Ce 0.3~
0.8%、CaCO31~3%, surplus is Fe;
S2, Fe, Mn, Ni, W, V, Ce in step S1 put into smelting furnace, heated and melted with 12~18 DEG C/min speed,
In heating process, N is continued through2, and mixed with 480~600r/min rotating speed high-speed stirred, wait to be completely melt to obtain mixed liquor
A;
Mixed liquor A is temperature-resistant in S3, holding step S2, by C, Si, S, RE and CaCO in step S13It is added to mixed liquor A
In, while adding additive for smelting, 6~8h of insulated and stirred obtains mixed liquid B;
S4, the mixed liquid B of gained in step S3 is cast into while hot needed for specification casting, after it naturally cools to room temperature
Mould casting, is incubated 2~3h, then oil cooling is to room temperature, finally 400 at a high temperature of mould casting is placed in into 900~1100 DEG C
At a temperature of~480 DEG C, natural cooling is produced after 2~3h of temper.
2. the preparation method of a kind of anti-cold-punching mold material according to claim 1, it is characterised in that in the step S1
Prepare mold materials raw material, by weight percentage, including C 0.3~0.4%, Mn 0.8~1%, Si 1.2~1.6%,
Ni 0.8~1.2%, S 0.2~0.4%, RE 0.8~1.2%, W 1.5~2.5%, V 0.6~0.8%, Ce 0.4~0.7%,
CaCO31.5~2.5%, surplus is Fe.
3. the preparation method of a kind of anti-cold-punching mold material according to claim 1, it is characterised in that in the step S1
Prepare mold materials raw material, by weight percentage, including C 0.35%, Mn 0.9%, Si 1.4%, Ni 1%, S 0.3%,
RE 1%、W 2%、V 0.7%、Ce 0.5%、CaCO32%th, surplus is Fe.
4. the preparation method of a kind of anti-cold-punching mold material according to claim 1, it is characterised in that in the step S1
CaCO3For the calcium carbonate superfine powder powder that particle diameter is 1250~1800 mesh.
5. the preparation method of a kind of anti-cold-punching mold material according to claim 1, it is characterised in that in the step S2
N2Chun Du≤99.3%.
6. the preparation method of a kind of anti-cold-punching mold material according to claim 1, it is characterised in that in the step S3
Additive for smelting be that mass ratio is 1.5~2:1:1~1.2:1~2 NaCl, SiO2, NaF and BaSO4Mixture, it adds
It is the 1~2.3% of mixed liquor A total amount to enter amount.
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Citations (7)
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---|---|---|---|---|
US3926622A (en) * | 1973-10-03 | 1975-12-16 | Hitachi Metals Ltd | Pitting resisting alloy steels |
CN1132796A (en) * | 1994-11-30 | 1996-10-09 | 克罗索·洛利工业责任有限公司 | Process for semlting titanium steel and steel obtained |
CN1665950A (en) * | 2002-07-01 | 2005-09-07 | 日立金属株式会社 | Material for sliding parts having self-lubricity and wire material for piston ring |
CN103436818A (en) * | 2013-07-11 | 2013-12-11 | 滁州市鑫隆机电有限公司 | Production method for long-lifetime cold-stamping die material |
CN105483562A (en) * | 2014-09-17 | 2016-04-13 | 宝钢特钢有限公司 | High-bending-resistance, high-strength and high-toughness die steel and manufacturing method thereof |
JP2016060933A (en) * | 2014-09-17 | 2016-04-25 | 新日鐵住金株式会社 | Steel for high strength bolt |
JP6055400B2 (en) * | 2013-12-26 | 2016-12-27 | 株式会社神戸製鋼所 | Steel material and manufacturing method thereof |
-
2017
- 2017-04-12 CN CN201710237409.9A patent/CN107119224A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3926622A (en) * | 1973-10-03 | 1975-12-16 | Hitachi Metals Ltd | Pitting resisting alloy steels |
CN1132796A (en) * | 1994-11-30 | 1996-10-09 | 克罗索·洛利工业责任有限公司 | Process for semlting titanium steel and steel obtained |
CN1665950A (en) * | 2002-07-01 | 2005-09-07 | 日立金属株式会社 | Material for sliding parts having self-lubricity and wire material for piston ring |
CN103436818A (en) * | 2013-07-11 | 2013-12-11 | 滁州市鑫隆机电有限公司 | Production method for long-lifetime cold-stamping die material |
JP6055400B2 (en) * | 2013-12-26 | 2016-12-27 | 株式会社神戸製鋼所 | Steel material and manufacturing method thereof |
CN105483562A (en) * | 2014-09-17 | 2016-04-13 | 宝钢特钢有限公司 | High-bending-resistance, high-strength and high-toughness die steel and manufacturing method thereof |
JP2016060933A (en) * | 2014-09-17 | 2016-04-25 | 新日鐵住金株式会社 | Steel for high strength bolt |
Non-Patent Citations (1)
Title |
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隋良志等: "《建筑与装饰材料》", 30 September 2008 * |
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