CN107116429A - A kind of surface automatically grinding device of stone material - Google Patents
A kind of surface automatically grinding device of stone material Download PDFInfo
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- CN107116429A CN107116429A CN201710515312.XA CN201710515312A CN107116429A CN 107116429 A CN107116429 A CN 107116429A CN 201710515312 A CN201710515312 A CN 201710515312A CN 107116429 A CN107116429 A CN 107116429A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种石材的表面自动打磨装置,包括机架和控制箱,所述机架的一侧安装有第一传送带,所述第一传送带的一端下方安装有第一电机,所述机架的上表面通过开设凹槽安装有第二传送带,所述机架的上表面在第二传送带的一侧安装有压力传感器,所述机架的上表面在第一压力传感器的一侧通过螺栓安装有定位块,所述机架的上表面在远离第一传送带的一端安装有支撑架,所述支撑架的上端开设有凹槽,并且所述凹槽的上方安装有活动杆,所述活动杆的一端安装有第一气缸,所述第一气缸的输出端安装有第二气缸,所述第二气缸的输出端安装有第二电机,所述第二电机的输出端安装有打磨盘。本发明结构简单,能够快速的石材的表面进行自动打磨。
The invention discloses an automatic stone surface grinding device, which includes a frame and a control box. A first conveyor belt is installed on one side of the frame, and a first motor is installed under one end of the first conveyor belt. The machine The upper surface of the frame is equipped with a second conveyor belt through opening grooves, the upper surface of the frame is equipped with a pressure sensor on one side of the second conveyor belt, and the upper surface of the frame is connected by bolts on one side of the first pressure sensor. A positioning block is installed, and a support frame is installed on the upper surface of the frame far away from the first conveyor belt. A groove is provided on the upper end of the support frame, and a movable rod is installed above the groove. A first cylinder is installed on one end of the rod, a second cylinder is installed on the output end of the first cylinder, a second motor is installed on the output end of the second cylinder, and a grinding disc is installed on the output end of the second motor. The invention has a simple structure and can quickly and automatically polish the surface of the stone.
Description
技术领域technical field
本发明涉及石材加工设备领域,特别涉及一种石材的表面自动打磨装置。The invention relates to the field of stone processing equipment, in particular to an automatic stone surface polishing device.
背景技术Background technique
石材作为一种高档建筑装饰材料广泛应用于室内外装饰设计、幕墙装饰和公共设施建设。目前市场上常见的石材主要分为天然石和人造石、大理石。天然石材按物理化学特性品质又分为板岩和花岗岩两种。人造石按工序分为水磨石和合成石。水磨石是以水泥、混凝土等原料锻压而成;合成石是以天然石的碎石为原料,加上粘合剂等经加压、抛光而成。后两者为人工制成,所以强度没有天然石材价值高。石材是建筑装饰材料的高档产品,天然石材大体分为花岗岩、板岩、砂岩、石灰岩、火山岩等,随着科技的不断发展和进步,人造石的产品也不断日新月异,质量和美观已经不逊色天然石材。随着建筑设计的发展,石材早已经成为建筑、装饰、道路、桥梁建设的重要原料之一。As a high-grade building decoration material, stone is widely used in indoor and outdoor decoration design, curtain wall decoration and public facilities construction. At present, the common stone materials on the market are mainly divided into natural stone, artificial stone and marble. Natural stone is divided into two types: slate and granite according to the quality of physical and chemical properties. Artificial stone is divided into terrazzo and synthetic stone according to the process. Terrazzo is made by forging and pressing of cement, concrete and other raw materials; synthetic stone is made of natural stone gravel as raw material, plus adhesives, etc., after pressing and polishing. The latter two are made artificially, so the strength is not as high as the value of natural stone. Stone is a high-end product of building decoration materials. Natural stone is roughly divided into granite, slate, sandstone, limestone, volcanic rock, etc. With the continuous development and progress of science and technology, artificial stone products are constantly changing, and the quality and appearance are not inferior to natural stone. With the development of architectural design, stone has already become one of the important raw materials for construction, decoration, road and bridge construction.
传统的石材打磨设备存在了如下问题:1、自动化程度不高,上料下料均是由人工完成,耗时耗力;2、打磨的效果不佳,打磨装置都是需要人工进行调节。The traditional stone grinding equipment has the following problems: 1. The degree of automation is not high, and loading and unloading are all done manually, which is time-consuming and labor-intensive; 2. The grinding effect is not good, and the grinding device needs to be manually adjusted.
发明内容Contents of the invention
本发明的目的在于提供一种石材的表面自动打磨装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide an automatic stone surface grinding device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种石材的表面自动打磨装置,包括机架和控制箱,所述机架的一侧安装有第一传送带,所述第一传送带的一端下方安装有第一电机,所述机架的上表面通过开设凹槽安装有第二传送带,所述机架的上表面在第二传送带的一侧安装有压力传感器,所述机架的上表面在压力传感器的一侧通过螺栓安装有定位块,所述机架的上表面在远离第一传送带的一端安装有支撑架,所述支撑架的上端开设有凹槽,并且所述凹槽的上方安装有活动杆,所述活动杆的一端安装有第一气缸,所述第一气缸的输出端安装有第二气缸,所述第二气缸的输出端安装有第二电机,所述第二电机的输出端安装有打磨盘,所述支撑架的上端在凹槽的一端安装有第三气缸,并且所述第三气缸的输出端与活动杆的一侧固定连接,所述控制箱安装在活动杆远离第一气缸的一端。In order to achieve the above object, the present invention provides the following technical solutions: an automatic stone surface grinding device, including a frame and a control box, a first conveyor belt is installed on one side of the frame, and a conveyor belt is installed under one end of the first conveyor belt. There is a first motor, the upper surface of the frame is equipped with a second conveyor belt by opening a groove, the upper surface of the frame is equipped with a pressure sensor on one side of the second conveyor belt, and the upper surface of the frame is under pressure. A positioning block is installed on one side of the sensor through bolts, and a support frame is installed on the upper surface of the frame far away from the first conveyor belt, and a groove is provided on the upper end of the support frame, and a groove is installed above the groove. A movable rod, a first cylinder is installed on one end of the movable rod, a second cylinder is installed on the output end of the first cylinder, a second motor is installed on the output end of the second cylinder, and the output of the second motor A grinding disc is installed at the end, and a third cylinder is installed at one end of the groove on the upper end of the support frame, and the output end of the third cylinder is fixedly connected with one side of the movable rod, and the control box is installed on the movable rod away from end of the first cylinder.
优选的,所述第一电机的输出端通过安装皮带和皮带轮与第一传送带的一端连接。Preferably, the output end of the first motor is connected to one end of the first conveyor belt by installing a belt and a pulley.
优选的,所述机架一侧安装有推杆电机,并且所述推杆电机的输出端穿过机架的表面安装在第二传送带的另一侧。Preferably, a push rod motor is installed on one side of the frame, and the output end of the push rod motor passes through the surface of the frame and is installed on the other side of the second conveyor belt.
优选的,所述活动杆的下侧在凹槽的内部安装有滚轮,并且所述滚轮的下端与凹槽的底面接触。Preferably, a roller is installed inside the groove on the lower side of the movable rod, and the lower end of the roller is in contact with the bottom surface of the groove.
优选的,所述第二电机的输出端的下端安装有第二压力传感器。Preferably, a second pressure sensor is installed at the lower end of the output end of the second motor.
优选的,所述第一电机、第二电机、第一气缸、第二气缸、第三气缸、推杆电机的输入端分别于控制箱的输出端电性连接,并且所述第一压力传感器、第二压力传感器的输出端分别与控制箱的输入端电性连接。Preferably, the input ends of the first motor, the second motor, the first cylinder, the second cylinder, the third cylinder, and the push rod motor are respectively electrically connected to the output end of the control box, and the first pressure sensor, The output terminals of the second pressure sensor are respectively electrically connected with the input terminals of the control box.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明通过在机架的一侧安装第一传送带,以及在机架的上表面通过开设凹槽安装第二传送带,实现自动上料和下料,提高加工效率。1. The present invention installs the first conveyor belt on one side of the frame, and installs the second conveyor belt by opening grooves on the upper surface of the frame, so as to realize automatic loading and unloading and improve processing efficiency.
2、本发明通过在机架的上表面一侧安装支撑架,并且在支撑架上安装第一气缸、第二气缸、第三气缸、以及将第一气缸、第二气缸、第三气缸的输入端分别于控制箱的输出端电性连接实现自动打磨,方便快捷,无需人工参与,安全高效。2. The present invention installs a support frame on one side of the upper surface of the frame, and installs the first cylinder, the second cylinder, and the third cylinder on the support frame, and the input of the first cylinder, the second cylinder, and the third cylinder The terminals are electrically connected to the output terminals of the control box to realize automatic grinding, which is convenient and fast, without manual participation, safe and efficient.
3、本发明通过在机架的上表面安装定位块,并且在机架的一侧安装推杆电机,并且将推杆电机的输出端安装在机架的上表面,能够有效的对石材进行固定,保证加工的质量。3. The present invention installs the positioning block on the upper surface of the frame, and installs the push rod motor on one side of the frame, and installs the output end of the push rod motor on the upper surface of the frame, so that the stone can be effectively fixed , To ensure the quality of processing.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的整体的俯视图。Fig. 2 is an overall top view of the present invention.
图中:1-机架;2-控制箱;3-第一传送带;4-第一电机;5-第二传送带;6-压力传感器;7-定位块;8-支撑架;9-凹槽;10-活动杆;11-第一气缸;12-第二气缸;13-第二电机;14-打磨盘;15-第三气缸;16-推杆电机;17-滚轮;18-推杆电机。In the figure: 1-frame; 2-control box; 3-first conveyor belt; 4-first motor; 5-second conveyor belt; 6-pressure sensor; 7-positioning block; 8-support frame; 9-groove ;10-moving rod; 11-the first cylinder; 12-the second cylinder; 13-the second motor; 14-grinding disc; 15-the third cylinder; 16-push rod motor; .
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-2,本发明提供一种技术方案:一种石材的表面自动打磨装置,包括机架1和控制箱2,所述机架1的一侧安装有第一传送带3,所述第一传送带3的一端下方安装有第一电机4,所述机架1的上表面通过开设凹槽安装有第二传送带5,所述机架1的上表面在第二传送带5的一侧安装有压力传感器6,所述机架1的上表面在压力传感器6的一侧通过螺栓安装有定位块7,所述机架1的上表面在远离第一传送带3的一端安装有支撑架8,所述支撑架8的上端开设有凹槽9,并且所述凹槽9的上方安装有活动杆10,所述活动杆10的一端安装有第一气缸11,所述第一气缸11的输出端安装有第二气缸12,所述第二气缸12的输出端安装有第二电机13,所述第二电机13的输出端安装有打磨盘14,所述支撑架8的上端在凹槽9的一端安装有第三气缸15,并且所述第三气缸15的输出端与活动杆10的一侧固定连接,所述控制箱2安装在活动杆10远离第一气缸11的一端。Please refer to Fig. 1-2, the present invention provides a kind of technical solution: a kind of stone material surface automatic polishing device, comprises frame 1 and control box 2, and the first conveyor belt 3 is installed on the side of described frame 1, described A first motor 4 is installed below one end of the first conveyor belt 3, and a second conveyor belt 5 is installed on the upper surface of the frame 1 by opening a groove, and the upper surface of the frame 1 is installed on one side of the second conveyor belt 5 There is a pressure sensor 6, the upper surface of the frame 1 is equipped with a positioning block 7 by bolts on one side of the pressure sensor 6, and the upper surface of the frame 1 is equipped with a support frame 8 at the end away from the first conveyor belt 3, The upper end of the support frame 8 is provided with a groove 9, and a movable rod 10 is installed above the groove 9, and a first cylinder 11 is installed on one end of the movable rod 10, and the output end of the first cylinder 11 A second cylinder 12 is installed, the output end of the second cylinder 12 is equipped with a second motor 13, the output end of the second motor 13 is equipped with a grinding disc 14, the upper end of the support frame 8 is in the groove 9 A third cylinder 15 is installed at one end, and the output end of the third cylinder 15 is fixedly connected to one side of the movable rod 10 , and the control box 2 is installed at the end of the movable rod 10 away from the first cylinder 11 .
所述第一电机4的输出端通过安装皮带和皮带轮与第一传送带3的一端连接;所述机架1一侧安装有推杆电机16,并且所述推杆电机16的输出端穿过机架1的表面安装在第二传送带5的另一侧;所述活动杆10的下侧在凹槽9的内部安装有滚轮17,并且所述滚轮17的下端与凹槽9的底面接触;所述第二电机13的输出端的下端安装有第二压力传感器18;所述第一电机4、第二电机13、第一气缸11、第二气缸12、第三气缸15、推杆电机16的输入端分别于控制箱2的输出端电性连接,并且所述第一压力传感器6、第二压力传感器18的输出端分别与控制箱的输入端电性连接。The output end of the first motor 4 is connected with an end of the first conveyor belt 3 by installing a belt and pulley; a push rod motor 16 is installed on one side of the frame 1, and the output end of the push rod motor 16 passes through the machine The surface of frame 1 is installed on the other side of second conveyor belt 5; The underside of described movable bar 10 is equipped with roller 17 in the inside of groove 9, and the bottom surface of described roller 17 contacts with groove 9; So The lower end of the output end of the second motor 13 is equipped with a second pressure sensor 18; terminals are respectively electrically connected to the output terminals of the control box 2, and the output terminals of the first pressure sensor 6 and the second pressure sensor 18 are respectively electrically connected to the input terminals of the control box.
工作原理:工作时,将石材放置在第一传送带3的上表面,然后控制箱2启动第一电机4,将石材运输到机架的上表面,并且当第一压力传感器6检测到压力时,控制箱2停止第一电机4,石材通过惯性与定位块7接触,然后控制箱2启动推杆电机16,将石材进行固定,控制箱2同时启动第一气缸11和第二气缸12,当第二压力传感器18检测到压力时,控制箱2停止第一气缸11,并且启动第二电机13对石材表面进行打磨,同时第三气缸15和第二气缸12控制打磨盘14在石材表面的位置,当打磨结束后,第二传送带5将石材从机架1的上表面运离,实现自动打磨。Working principle: when working, the stone is placed on the upper surface of the first conveyor belt 3, and then the control box 2 starts the first motor 4 to transport the stone to the upper surface of the rack, and when the pressure is detected by the first pressure sensor 6, The control box 2 stops the first motor 4, and the stone contacts the positioning block 7 through inertia, and then the control box 2 starts the push rod motor 16 to fix the stone, and the control box 2 starts the first cylinder 11 and the second cylinder 12 simultaneously. When two pressure sensors 18 detected the pressure, the control box 2 stopped the first cylinder 11, and started the second motor 13 to polish the stone surface, while the third cylinder 15 and the second cylinder 12 controlled the position of the grinding disc 14 on the stone surface, When the polishing is finished, the second conveyer belt 5 transports the stone away from the upper surface of the frame 1 to realize automatic polishing.
本发明还包括一种自发光石材的制备方法:The present invention also includes a preparation method of self-luminous stone:
S1,将石材加工废料、60目石英砂850目碳酸钙粉末混合搅拌1min,得到混料A;S1, mixing stone processing waste, 60-mesh quartz sand and 850-mesh calcium carbonate powder for 1 min to obtain a mixture A;
S2,将促进剂和固化剂搅拌均匀,加入蓄光自发光材料混合搅拌后得到不饱和聚;S2, stir the accelerator and curing agent evenly, add light-storing self-luminous material and mix and stir to obtain unsaturated polymer;
S3,将不饱和聚和混料A混合搅拌2min,得到混料B;S3, mixing and stirring the unsaturated polymer and the mixture A for 2 minutes to obtain the mixture B;
S4,通过注模,合模后振压15min,再开模、脱模,常温下固化8h,经过磨削、抛光得到自发光型人造石。S4, through injection molding, vibrating for 15 minutes after closing the mold, then opening and demoulding, curing at room temperature for 8 hours, grinding and polishing to obtain self-luminous artificial stone.
其中,蓄光发光材料是夜光粉,未掺杂石材加工废料时,夜光粉适宜掺入量为20%左右,制备出的发光型人造石性能良好,1 min发光强度也接近纯夜光粉1 min发光强度。Among them, the light-storing and luminescent material is luminous powder. When no stone processing waste is mixed, the suitable amount of luminous powder is about 20%. The prepared luminescent artificial stone has good performance, and the luminous intensity in 1 minute is also close to that of pure luminous powder in 1 minute. strength.
夜光粉在水中容易发生水解而导致失效,可以采用人造石表面胶衣覆盖的方式防止水分渗透,进而保证人造石能长期稳定发光。The luminous powder is prone to hydrolysis in water and will cause failure. The surface of the artificial stone can be covered with a gel coat to prevent water penetration, thereby ensuring that the artificial stone can emit light stably for a long time.
采用石材加工废料取代25%的石英砂制备蓄光自发光型人造石,加入22%-25%左右,蓄光自发光材料,此时蓄光自发光型人造石发光强度较好,达到了5460mcd/m2。Use stone processing waste to replace 25% of quartz sand to prepare light-storage self-luminous artificial stone, and add about 22%-25% light-storage self-luminous material. At this time, the light-storage self-luminous artificial stone has a better luminous intensity, reaching 5460mcd/m 2 .
石材废料占总质量的75%时,可以加入0.5%左右苯乙烯以改善粉料润湿状态、粉料在树脂的分散状态。通过掺入苯乙烯调节树脂茹度,制备出的人造石抗折强度提高14%;When the stone waste accounts for 75% of the total mass, about 0.5% styrene can be added to improve the wetting state of the powder and the dispersion state of the powder in the resin. By adding styrene to adjust the resin hardness, the flexural strength of the prepared artificial stone increased by 14%;
三乙醇胺可以加速过氧化甲乙酮产生自由基,并改善不饱和聚酷固化性能,使固化物强度提高,采用75%石材加工废料取代石英砂,并用1%左右三乙醇胺对石材加工废料进行表面处理,制备出的不饱和聚酷型人造石抗折强度提高了18.2%。Triethanolamine can accelerate the generation of free radicals from methyl ethyl ketone peroxide, improve the curing performance of unsaturated polyol, and increase the strength of the cured product. Use 75% of stone processing waste to replace quartz sand, and use about 1% of triethanolamine to surface treat the stone processing waste. The flexural strength of the prepared unsaturated polyol artificial stone increased by 18.2%.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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