CN107116289A - CUT and cutting method with automatic correction and artificial projections function - Google Patents
CUT and cutting method with automatic correction and artificial projections function Download PDFInfo
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- CN107116289A CN107116289A CN201710464862.3A CN201710464862A CN107116289A CN 107116289 A CN107116289 A CN 107116289A CN 201710464862 A CN201710464862 A CN 201710464862A CN 107116289 A CN107116289 A CN 107116289A
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- cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
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- Arc Welding In General (AREA)
Abstract
The invention discloses the CUT and cutting method with automatic correction and artificial projections function, the shortcomings of overcoming when estimating big correction plate degree of skewness, preview part cost.Including material platform, walker, two walking guide rails, cutting assembly and control unit；Two walking guide rails are separately positioned on relative two side of material platform；Walker is U-shaped, is made up of beam guideway and two support bases, and one end of two support bases is connected with the two ends of beam guideway respectively, and beam guideway is separately positioned in two walking guide rails and slided along guide rail across material platform, two support bases；Cutting assembly includes carrying gun rack and plasma spraying gun, carries gun rack one end and is connected with beam guideway and is slided along guide rail, and the other end for carrying gun rack is provided with plasma spraying gun and infrared generator；Control unit is arranged on a support base of walker, and it includes controller and Digital Image Processor；Controller and infrared generator Electricity Federation, Digital Image Processor and infrared generator Electricity Federation.
Description
Technical field
The invention belongs to plasma cut field, and in particular to a kind of grade with automatic correction and artificial projections function from
Sub- cutting machine and cutting method.
Background technology
Plasma cut is to make the metal part or local melting of workpiece incision using the heat of high-temperature plasma electric arc
(and evaporation), and borrow the momentum of high speed plasma to exclude molten metal to form a kind of processing method of otch.
The general cutting method of existing CUT is：
Step 1：Cutting process is downloaded on movable storage device；
Step 2：Program is uploaded to director port using movable storage device；
Step 3：Call correspondence program, matching plate and cutting parameter；
Step 4：Part, record cutting quantity are arranged according to plate size；
Step 5：Artificial range estimation correction plate degree of skewness；
Step 6：The adjustment part position distribution of preview program, returns starting point after confirmation；
Step 7：" cutting " button is selected, starts plasma cut work.
In cutting method more than, it can be realized that existing CUT still needs to enter by movable storage device
Row cutting process is uploaded, and transmission link is miscellaneous (download, upload)；When correcting plate degree of skewness, by artificial range estimation, there is mistake
Difference, precision is unstable；Although and it is necessary but time-consuming to preview part, especially on tailing during cutting parts.
The content of the invention
One kind is provided and corrected and emulation throwing with automatic it is an object of the invention to solve the deficiencies in the prior art part
The CUT and its cutting method of shadow function.
To achieve the above object, technical solution provided by the present invention is：There is one kind automatic correction and emulation to throw
The CUT of shadow function, it is characterized in that：Including material platform, walker, two walking guide rails, cutting assembly and control
Unit processed；Described two walking guide rails are separately positioned on relative two side of the material platform；The walker is U-shaped,
It is made up of beam guideway and two support bases, one end of described two support bases is connected with the two ends of beam guideway respectively；It is described
Beam guideway is across the material platform, and described two support bases are separately positioned in described two walking guide rails and can slided along guide rail
It is dynamic；The cutting assembly includes carrying gun rack and plasma spraying gun, and described load gun rack one end is connected with the beam guideway and can edge
Beam guideway is slided, and the other end for carrying gun rack is provided with plasma spraying gun and infrared generator；Described control unit is installed
On a support base of walker, described control unit includes controller and Digital Image Processor；Controller with it is described red
Outside line generator Electricity Federation, the Digital Image Processor and the infrared generator Electricity Federation.
Further, wireless receiving transmitter is also included in described control unit.
Further, described control unit also includes display screen and control interface；The control interface is provided with and wirelessly connect
Receipts, automatic correction, artificial projections, preview and cutting button, and the required parameter of cutting can be inputted in control interface, selects to cut
Schema category is cut, each button is connected with controller signals.
Meanwhile, the invention provides a kind of method cut using above-mentioned CUT, it is comprised the following steps that：
1) selects " wireless receiving " button in control interface, and cutting process is received by bluetooth or WiFi scenes；
2) selects correspondence cutting process, matching plate and cutting parameter in control interface；
3) arranges part, record cutting quantity according to plate size；
4) inputs material side surplus, plate size, correction start point coordinate and the blanking punch of cutting plate in control interface
Formula, selection " automatic correction " button, the degree of skewness of plate is corrected using infrared generator automatically；
5) selects " preview " button, adjustment part position distribution in control interface；
6) selects " cutting " button in control interface, starts plasma cut work.
In view of Cost Problems, in order to make full use of plate, the utilization rate of plate is improved, is often cut on tailing
Part is cut, therefore, present invention also offers the second method cut using above-mentioned CUT, is concretely comprised the following steps：
1) selects " wireless receiving " button in control interface, and cutting process is received by bluetooth or WiFi scenes；
2) selects correspondence cutting process, matching plate and cutting parameter in control interface；
3) selects " artificial projections " button in control interface, and cutting process is processed as into figure through Digital Image Processor
As simultaneously transmit to infrared generator, by infrared generator by image projection on plate, Real Time Observation, in time adjustment cut
Cut the position of component；
4) selects " cutting " button in control interface, starts plasma cut work.
The present invention has advantages below compared with prior art：
1. when in use, it is only necessary to corresponding cutting process, input cutting plate are selected in the control interface of control unit
Material side surplus, plate size, correction start point coordinate and cut mode, and " automatic correction " button is selected, using infrared ray
Generator rapidly corrects the degree of skewness of plate, higher than the artificial range estimation correction plate degree of accuracy, effectively prevents part cutting from wandering off
The problem of.
2. when cutting tailing, cutting process is carried out after image procossing by Digital Image Processor, then by red
Outside line generator in image projection to clout, will can observe directly distributing position of the part on clout, so as to adjustment in time
The position of cutting assembly, it is more directly perceived than range estimation preview, and the time is saved, existing preview link is instead of, effectively improves and cuts
Efficiency is cut, the difficulty of clout cutting parts is reduced.
3. can directly needed for cleavable site mobile phone or notebook editor cutting process, and using wireless receiving send
Device, is realized by bluetooth or WiFi and is wirelessly transferred with CUT；Need not be downloaded by plugging mobile device,
Upload program, convenient and swift, strong adaptability.
Brief description of the drawings
Fig. 1 is the schematic perspective view of CUT of the present invention；
Fig. 2 is the structural representation of cutting assembly in the present invention；
Fig. 3 is control unit control interface schematic diagram of the present invention；
Fig. 4 is that plate degree of skewness of the present invention corrects schematic diagram one；
Fig. 5 is that plate degree of skewness of the present invention corrects schematic diagram two；
Fig. 6 is present invention cutting tailing schematic perspective view；
Fig. 7 is artificial projections schematic diagram of the present invention；
Reference is as follows：
1- walkers；2- expects platform；3- walking guide rails；4- control units；5- cutting assemblies；6- plates；7- carries gun rack；8- etc.
Ion gun body；9- clouts；10- infrared generators；11- support bases；12- beam guideways；13- projected images.
Embodiment
The present invention is described in further detail below with reference to drawings and Examples：
As shown in figures 1 and 3, the CUT in the present invention include material platform 2, walker 1, two walking guide rails 3,
Cutting assembly 5 and control unit 4；Two walking guide rails 3 are separately positioned on relative two side of material platform 2；Walker 1 is in
It is U-shaped, it is made up of beam guideway 12 and two support bases 11, the two ends phase of one end of two support bases 11 respectively with beam guideway 12
Even；Beam guideway 12 is separately positioned in two walking guide rails 3 and can slided along guide rail across material platform 2, two support bases；Cutting
Component 5 includes carrying gun rack 7 and plasma spraying gun 8, and load gun rack 7 is L-shaped, and the one end for carrying gun rack 7 is connected and energy with beam guideway 12
Slided along beam guideway 12, the other end for carrying gun rack 7 is loaded with plasma spraying gun 8, and is provided with infrared generator 10；Control is single
Member 4 is arranged on a support base 11 of walker 1, and control unit 4 includes controller, Digital Image Processor and wirelessly connect
Transceivers, controller and the Electricity Federation of infrared generator 10, Digital Image Processor and the Electricity Federation of infrared generator 10.Control is single
Member 4 also includes display screen and control interface, and control interface is provided with wireless receiving, automatic correction, artificial projections, preview and cutting
Deng the various parameters, selection cut mode species that can also be inputted on button, and control interface needed for cutting, each button with control
Device signal connection processed.
When cutting monoblock plate using the plasma cutter of the present invention, cutting is followed the steps below：
1) selects " wireless receiving " button in control interface, and cutting process is received by bluetooth or WiFi scenes；
2) selects correspondence cutting process, matching plate and cutting parameter in control interface；
3) arranges part, record cutting quantity according to plate size；
4) inputs material side surplus, plate size, correction start point coordinate and the blanking punch of cutting plate in control interface
Formula (as shown in Figure 3), the degree of skewness of plate is corrected using infrared generator automatically；
5) selects " preview " button, adjustment part position distribution in control interface；
6) selects " cutting " button in control interface, starts plasma cut work.
As shown in figure 1, plate 6 is monoblock flitch, it is located on the material platform 2 of above-mentioned CUT, for cutting in batches
Part is cut, according to cutting process, walker 1 does longitudinally reciprocating motion, crossbeam of the cutting assembly 5 along walker 1 along walking track 3
Guide rail 12 does traverse motion.
As shown in figure 3, staff can select corresponding program, input plate " length × width x thickness ", selection in catalogue
Cut mode, cutting current is selected according to sheet thickness, and equipment is by parameters such as Auto-matching slot size, arc voltages.
As shown in Figure 4 and Figure 5,2 points of A, B is the check point of two angle positions of plate homonymy, it is desirable to 2 points of A, B and plate
The back gauge of material 6 is as far as possible equal, just can guarantee that correction track C is parallel with the lengthwise movement of cutting assembly 5.In conventional operation, lead to
Selected check point often is estimated with staff's experience, and the plasma spraying gun 8 of manually operated cutting assembly 5 aligns 2 points of A, B, such as
This, plate degree of skewness is big, application condition is big.Install after infrared generator 10, cutting is inputted in control unit control interface
Material side surplus, plate size, correction start point coordinate and the cut mode of plate, and " automatic correction " button is selected, work people
Member only needs the plasma spraying gun 8 of cutting assembly 5 moving to check point A (although correction start point coordinate is have input, due to plate
Shape is different, or even differs greatly, so plasma spraying gun still is moved into correction start point, i.e. check point by staff
A), infrared generator 10 is received after the instruction of controller, can automatically be known in another angle position with check point A homonymies
The equal check point B of material side surplus is clipped to, cutting assembly 5 will move to check point B automatically with walker 1 and complete aligning step, and D is
Walker run trace.
When cutting tailing using the plasma cutter of the present invention, cutting is followed the steps below：
1) selects " wireless receiving " button in control interface, and cutting process is received by bluetooth or WiFi scenes；
2) selects correspondence cutting process, matching plate and cutting parameter in control interface；
3) selects " artificial projections " button in control interface, and cutting process is processed as into figure through Digital Image Processor
As simultaneously transmit to infrared generator, by infrared generator by image projection on plate, Real Time Observation, in time adjustment cut
Cut the position of component.
4) selects " cutting " button in control interface, starts plasma cut work.
As shown in Figure 6 and Figure 7, tailing is often irregular shape, and staff need to measure clout profile, and outside part
Shape matching is proper to be cut.But for carry out part cutting in the clout similar to this shape of clout 9, should also
Hide the circular hole on clout, this is accomplished by staff and previews part one by one adjusting cutting path in good time.Infrared ray is installed
After device 10 and Digital Image Processor, it is only necessary to select " artificial projections " button, cutting process is handled through Digital Image Processor
For image and transmit to infrared generator 10, projected by infrared generator 10 to clout, make staff very directly perceived
Observe distributing position of the image on clout 9, and can automatic adjusting position, perform cutting instruction, effectively improve cutting effect
Rate and plate utilization rate.
Claims (5)
1. a kind of have automatic correction and the CUT of artificial projections function, it is characterised in that：Including material platform (2), OK
Walk frame (1), two walking guide rails (3), cutting assembly (5) and control unit (4)；
Described two walking guide rails are separately positioned on relative two side of the material platform；
The walker is U-shaped, is made up of beam guideway (12) and two support bases (11), one end point of described two support bases
It is not connected with the two ends of beam guideway；The beam guideway is across the material platform, and described two support bases are separately positioned on described
It can slide in two walking guide rails and along guide rail；
The cutting assembly includes carrying gun rack (7) and plasma spraying gun (8), and described load gun rack one end is connected with the beam guideway
And can be slided along beam guideway, the other end for carrying gun rack is provided with plasma spraying gun and infrared generator (10)；
Described control unit is arranged on a support base of walker, and described control unit is included at controller and digital picture
Manage device；Controller and the infrared generator Electricity Federation, the Digital Image Processor and the infrared generator Electricity Federation.
2. there is the CUT of automatic correction and artificial projections function according to claim 1, it is characterised in that：Institute
Stating control unit (4) also includes wireless receiving transmitter.
3. according to claim 1 or claim 2 have automatic correction and the CUT of artificial projections function, its feature exists
In：Described control unit (4) also includes display screen and control interface；
The control interface can controlled provided with wireless receiving, automatic correction, artificial projections, preview and cutting button
Parameter, selection cut mode species needed for input cutting on interface, each button are connected with controller signals.
4. using the cutting method of the CUT described in claim 3, it is characterised in that comprise the following steps：
1) selects " wireless receiving " button in control interface, and cutting process is received by bluetooth or WiFi scenes；
2) selects correspondence cutting process, matching plate and cutting parameter in control interface；
3) arranges part, record cutting quantity according to plate size；
4) inputs material side surplus, plate size, correction start point coordinate and the cut mode of cutting plate in control interface,
Selection " automatic correction " button, the degree of skewness of plate is corrected using infrared generator automatically；
5) selects " preview " button, adjustment part position distribution in control interface；
6) selects " cutting " button in control interface, starts plasma cut work.
5. using the cutting method of the CUT described in claim 3, it is characterised in that comprise the following steps：
1) selects " wireless receiving " button in control interface, and cutting process is received by bluetooth or WiFi scenes；
2) selects correspondence cutting process, matching plate and cutting parameter in control interface；
3) selects " artificial projections " button in control interface, and cutting process is processed as into image simultaneously through Digital Image Processor
Transmit to infrared generator, by infrared generator by image projection on plate, Real Time Observation, in time adjustment cutting group
The position of part；
4) selects " cutting " button in control interface, starts plasma cut work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710464862.3A CN107116289A (en) | 2017-06-19 | 2017-06-19 | CUT and cutting method with automatic correction and artificial projections function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710464862.3A CN107116289A (en) | 2017-06-19 | 2017-06-19 | CUT and cutting method with automatic correction and artificial projections function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107116289A true CN107116289A (en) | 2017-09-01 |
Family
ID=59719044
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710464862.3A Pending CN107116289A (en) | 2017-06-19 | 2017-06-19 | CUT and cutting method with automatic correction and artificial projections function |
Country Status (1)
| Country | Link |
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| CN (1) | CN107116289A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107598350A (en) * | 2017-09-22 | 2018-01-19 | 陕西隆翔停车设备集团有限公司 | It is a kind of with numerical control plasma cutting machine on shaped steel cutting processing method |
| CN113857559A (en) * | 2021-09-24 | 2021-12-31 | 沪工智能科技（苏州）有限公司 | Plate edge searching mechanism, cutting machine and plate edge searching method |
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| US5975743A (en) * | 1995-03-17 | 1999-11-02 | Lectra Systems | Method for automatically cutting portions of a patterned fabric |
| US6205370B1 (en) * | 1997-08-21 | 2001-03-20 | Gfm Beteiligungs-Und Management Gmbh & Co. Kg | Method of making a nest of cuts |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107598350A (en) * | 2017-09-22 | 2018-01-19 | 陕西隆翔停车设备集团有限公司 | It is a kind of with numerical control plasma cutting machine on shaped steel cutting processing method |
| CN113857559A (en) * | 2021-09-24 | 2021-12-31 | 沪工智能科技（苏州）有限公司 | Plate edge searching mechanism, cutting machine and plate edge searching method |
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