CN107116149B - Bellmouth system for silencer - Google Patents

Bellmouth system for silencer Download PDF

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Publication number
CN107116149B
CN107116149B CN201710381118.7A CN201710381118A CN107116149B CN 107116149 B CN107116149 B CN 107116149B CN 201710381118 A CN201710381118 A CN 201710381118A CN 107116149 B CN107116149 B CN 107116149B
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China
Prior art keywords
plate
positioning
fixed
lower die
die mechanism
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CN201710381118.7A
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CN107116149A (en
Inventor
何毅
罗新利
王明旺
朱志峰
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Shouhua Mechanics (shanghai) Co Ltd
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Shouhua Mechanics (shanghai) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/02Enlarging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • B21D37/12Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices

Abstract

The present invention discloses a kind of bellmouth system for silencer, including upper die mechanism, positioning mechanism, it further include lower die mechanism, the upper die mechanism and lower die mechanism are located at the both ends of positioning mechanism, the upper die mechanism is equipped with upper mold and upper plate, the upper mold is fixed on upper plate, the lower die mechanism includes lower die and lower roof plate, the lower die is fixed on lower roof plate, the positioning mechanism includes at least two pieces positioning plate, the positioning plate is equipped with the positioning port for positioning muffler, gag lever post is equipped between the upper plate and adjacent positioning plate, the lower roof plate is fixed by the connecting rod with adjacent positioned plate and connect.The present invention is used for the bellmouth system of silencer, and clamped one time can be completed to be flared, is flared accurate, high-efficient to muffler into and out of tracheae.

Description

Bellmouth system for silencer
Technical field
The present invention relates to pipeline enlarging technical field more particularly to a kind of bellmouth systems for silencer.
Background technique
Automotive muffler, is mainly used for the noise generated when reducing the engine operation of motor vehicle, and principle is automobile row Tracheae is made of two different pipelines of length, the two pipelines first separate to cross again, due to the length difference of the two pipelines The half of the wavelength of the sound wave issued equal to automobile is cancelled out each other and decrease sound so that two column sound waves are interfered in superposition By force, reduce the sound for being transmitted through, to play the effect of noise reduction.Silencer internal arrangement the metal sound insulation of many meshes Disk makes column airflow diversion by multichannel, then mutually impacted by each point of air-flow, makes when exhaust gas enters silencer from exhaust main Air-flow velocity slows down, and by multiple such process, reaches exhaust gas and is slowly flowed out by exhaust pipe, slow down exhaust gas pressure to reach Power achievees the purpose that noise reduction.
Due to the designing points of silencer, the exhaust pipe in silencer is that middle section bending, a both ends have different length The tubular member of flaring has the capping positioned at end in the vertical direction of tracheae setting.Have in capping and is docked with exhaust pipe Lid mouth, in order to guarantee the sealed connection of silencer, the design bore for covering mouth is less than the nozzle of exhaust pipe, and bore is inconsistent resonable By the effective use that above ensure that silencer.
The flaring forming technique of metal tube mostly uses oil pressure punch forming process at present, is flared at the both ends of processing exhaust pipe When structure, first tubular member lower end is placed on the work top of enlarging apparatus, upper mold is controlled by oil pressure unit and processes cast The flaring of part upper end overturns tubular member after processing one end flaring, and replaces upper mold, expands again by the oil pressure unit processing other end Mouthful.The equipment needs to be flared in two times and more mold exchange, and cumbersome, production efficiency is lower, and equipment work top is without radial direction Positioning, twice processing easily lead to product two ends flaring decentraction.
The inconsistent offset being easy to cause in installation process of silencer nozzle bore, due to having the hidden danger of installation offset In the presence of, therefore the inlet and outlet relative position of exhaust gas after installing just not can guarantee, and the position can not also be installed after examine It tests, only can just discover whether problematic after automobile actual use, be overhauled again after discovery, not only reduce the whole of automobile Weight, but also the driving experience of driver is deteriorated.
Summary of the invention
The technical problem to be solved in the present invention is that, for technical problem of the existing technology, the present invention provides one Kind is used for the bellmouth system of silencer, and clamped one time can be completed to be flared to muffler into and out of tracheae, is flared accurate, effect Rate is high.
In order to solve the above technical problems, technical solution proposed by the present invention are as follows:
A kind of bellmouth system for silencer, including upper die mechanism, positioning mechanism, further include lower die mechanism, it is described on Mold mechanism and lower die mechanism are located at the both ends of positioning mechanism, and the upper die mechanism is equipped with upper mold and upper plate, the upper mold It is fixed on upper plate, the lower die mechanism includes lower die and lower roof plate, and the lower die is fixed on lower roof plate, the positioning mechanism packet At least two pieces positioning plate is included, the positioning plate is equipped with the positioning port for positioning muffler, the upper plate and adjacent positioning Gag lever post is equipped between plate, the lower roof plate is fixed by the connecting rod with adjacent positioned plate and connect.
As a further improvement of the above technical scheme:
All positioning plates are fixed by the connecting rod connection, positioned at both ends positioning plate distance and muffler both ends every The distance of sound disk is identical.
The outer circle of the positioning port and sound insulation disk, which cooperates, to be positioned.
The upper die mechanism further includes the upper interface board for fixing upper die mechanism, between the upper plate and upper interface board Equipped with last time power part, the upper plate is fixed with upper guide post, and the upper plate is slided along upper guide post.
The upper plate is fixed with locating rod, and the positioning plate adjacent with upper plate is equipped with and matches with upper locating rod Location hole.
The upper mold includes upper mold taper core and upper mold section, and the upper mold taper core is fixed on interface board, the upper mold Valve is fixed on upper plate, and the cone core of the upper mold taper core passes through the correspondence taper hole of upper mold section.
The lower die mechanism further includes the lower interface plate for fixing lower die mechanism, between the lower roof plate and lower interface plate Equipped with power part next time, the lower roof plate is fixed with lower guide post, and the lower roof plate is slided along lower guide post.
The lower die includes lower die taper core and lower mold section, and the lower die taper core is fixed on lower interface plate, the lower die Valve is fixed on lower roof plate, and the cone core of the lower die taper core passes through the correspondence taper hole of lower mold section.
Compared with the prior art, the advantages of the present invention are as follows:
Bellmouth system for silencer of the invention, by upper die and lower die simultaneously to the air inlet and outlet of muffler Mouthful, radial positioning is done to muffler by positioning plate, primary press fitting can be completed to be flared, and will not shift, and it is easy to operate, High production efficiency.Bellmouth system for silencer of the invention, upper and lower mold mechanism are designed with guide post, when press fitting upper and lower top plate It is slided along guide post, guarantees that two tracheaes are axially parallel when press fitting.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention.
Fig. 2 is schematic view of the front view of the invention.
Figure number explanation:
1, upper mold;11, upper mold taper core;12, upper mold section;2, upper plate;21, gag lever post;22, upper locating rod;3, lower die; 31, lower die taper core;32, lower mold section;4, lower roof plate;5, muffler;51, sound insulation disk;6, connecting rod;7, upper interface board;71, on Return power part;72, upper guide post;8, lower interface plate;81, power part next time;82, lower guide post;9, positioning plate;91, positioning port;92, it positions Hole.
Specific embodiment
Below in conjunction with attached drawing, detailed description of the preferred embodiments.It should be understood that this place is retouched The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
For ease of description, spatially relative term can be used herein, as " ... on ", " ... top ", " ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy The spatial relation of sign.It should be understood that spatially relative term is intended to comprising the orientation in addition to device described in figure Except different direction in use or operation.For example, being described as if the device in attached drawing is squeezed " in other devices It will be positioned as " under other devices or construction after part or construction top " or the device of " on other devices or construction " Side " or " under other devices or construction ".Thus, exemplary term " ... top " may include " ... top " and " in ... lower section " two kinds of orientation.The device can also be positioned with other different modes and (is rotated by 90 ° or in other orientation), and And respective explanations are made to the opposite description in space used herein above.
Figures 1 and 2 show that a kind of embodiment of the present invention for the bellmouth system of silencer, including upper die mechanism, Positioning mechanism and lower die mechanism, upper die mechanism and lower die mechanism are located at the both ends of positioning mechanism.Upper die mechanism and lower die machine Structure is fixed on press-loading device, and upper die mechanism carries out downward ramming motion by cylinder.
Positioning mechanism includes two pieces positioning plate 9, is positioned to the sound insulation disk 51 at 5 both ends of muffler.Two positioning plates 9 are logical It crosses four connecting rods 6 to be fixedly connected, positioning plate 9 is equipped with the positioning port 91 for positioning muffler 5, positioning port 91 and sound insulation disk 51 Outer circle cooperate positioning.
Upper die mechanism is equipped with upper mold 1 and upper plate 2, and upper mold 1 is fixed on upper plate 2.Upper plate 2 is fixed with locating rod 22, the positioning plate 9 adjacent with upper plate 2 is equipped with the location hole 92 matched with upper locating rod 22, upper locating rod 22 and location hole 92 cooperation can guarantee the precision of upper mold 1 when punching press.Upper die mechanism further includes the upper interface board for fixing upper die mechanism 7, last time power part 71 is equipped between upper plate 2 and upper interface board 7, last time power part 71 uses spring or oil cylinder, to punching press Shi Shangding The stamping press of plate 2 has buffer function.Upper plate 2 is fixed with upper guide post 72, and upper plate 2 is slided along upper guide post 72, upper plate 2 Gag lever post 21 is equipped between adjacent positioning plate 9, for limiting the shift position of upper die mechanism.Upper mold 1 includes upper mold taper Core 11 and upper mold section 12, upper mold taper core 11 are fixed on interface board 7, and upper mold section 12 is fixed on upper plate 2, upper mold taper core 11 Cone core pass through upper mold section 12 correspondence taper hole.
Lower die mechanism includes lower die 3 and lower roof plate 4, and lower die 3 is fixed on lower roof plate 4, and lower roof plate 4 and adjacent positioned plate 9 are logical Connecting rod 6 is crossed to be located by connecting.Lower die mechanism further includes the lower interface plate 8 for fixing lower die mechanism, lower roof plate 4 and lower interface plate Power part 81 next time is equipped between 8.Lower roof plate 4 is fixed with lower guide post 82, and lower roof plate 4 is slided along lower guide post 82.Under lower die 3 includes Mould taper core 31 and lower mold section 32, lower die taper core 31 are fixed on lower interface plate 8, and lower mold section 32 is fixed on lower roof plate 4, lower die cone The cone core for spending core 31 passes through the correspondence taper hole of lower mold section 32.
Bellmouth system for silencer of the invention, can be installed on general press-loading device, by lower die mechanism and determine Position mechanism is fixed, and in upper mold 1 or lower die 3, the big one end of outer diameter is for expanding air inlet, and the small one end of outer diameter is for expanding Gas outlet, flaring, which is packed into capping, can guarantee that capping fixation does not rotate.
Upper die mechanism is installed on the lifting device of press-loading device, and when flaring, the cylinder for passing through lifting device drives upper mold Mechanism carries out downward movement, flaring of the upper mold taper core 11 to tracheae is completed, by upper die mechanism to positioning mechanism and lower die Mechanism generates stamping press, and lower roof plate 4 glides, and the correspondence taper hole that the cone core of lower die taper core 31 passes through lower mold section 32 completes lower die cone Spend flaring of the core 31 to tracheae.
Above-mentioned only presently preferred embodiments of the present invention, is not intended to limit the present invention in any form.Although of the invention It has been disclosed in a preferred embodiment above, however, it is not intended to limit the invention.Therefore, all without departing from technical solution of the present invention Content, technical spirit any simple modifications, equivalents, and modifications made to the above embodiment, should all fall according to the present invention In the range of technical solution of the present invention protection.

Claims (6)

1. a kind of bellmouth system for silencer, the bellmouth system is installed on press-loading device, and the bellmouth system includes upper Mold mechanism, positioning mechanism, which is characterized in that further include lower die mechanism, the upper die mechanism and lower die mechanism are located at positioning The both ends of mechanism, the upper die mechanism are equipped with upper mold (1) and upper plate (2), and the upper mold (1) is fixed on upper plate (2), described Lower die mechanism includes lower die (3) and lower roof plate (4), and the lower die (3) is fixed on lower roof plate (4), and the positioning mechanism includes extremely Few two pieces positioning plate (9), the positioning plate (9) are equipped with the positioning port (91) for positioning muffler (5), the upper plate (2) Gag lever post (21) are equipped between adjacent positioning plate (9), the lower roof plate (4) and adjacent positioned plate (9) pass through connecting rod (6) Be fixedly connected, all positioning plates (9) are fixedly connected by connecting rod (6), positioned at both ends positioning plate (9) distance with disappear The distance of sound device (5) both ends sound insulation disk (51) is identical, and the outer circle of the positioning port (91) and sound insulation disk (51), which cooperates, to be positioned;It is described Upper die mechanism is installed on the lifting device of press-loading device, and the upper die mechanism is upwardly or downwardly transported by lifting device drive Dynamic, in the upper mold (1) or lower die (3), the big one end of outer diameter is for expanding air inlet, and the small one end of outer diameter is for expanding outlet Mouthful.
2. the bellmouth system according to claim 1 for silencer, which is characterized in that the upper die mechanism further includes using In the upper interface board (7) of fixed upper die mechanism, last time power part (71), institute are equipped between the upper plate (2) and upper interface board (7) It states upper plate (2) to be fixed with upper guide post (72), the upper plate (2) is slided along upper guide post (72).
3. the bellmouth system according to claim 2 for silencer, which is characterized in that upper plate (2) fixation is set There are upper locating rod (22), the positioning plate (9) adjacent with upper plate (2) is equipped with the location hole matched with upper locating rod (22) (92)。
4. the bellmouth system according to claim 2 for silencer, which is characterized in that the upper mold (1) includes upper mold Taper core (11) and upper mold section (12), the upper mold taper core (11) are fixed on interface board (7), and the upper mold section (12) is fixed In upper plate (2), the cone core of the upper mold taper core (11) passes through the correspondence taper hole of upper mold section (12).
5. the bellmouth system according to claim 1 for silencer, which is characterized in that the lower die mechanism further includes using In the lower interface plate (8) of fixed lower die mechanism, power part (81) next time, institute are equipped between the lower roof plate (4) and lower interface plate (8) It states lower roof plate (4) to be fixed with lower guide post (82), the lower roof plate (4) is slided along lower guide post (82).
6. the bellmouth system according to claim 5 for silencer, which is characterized in that the lower die (3) includes lower die Taper core (31) and lower mold section (32), the lower die taper core (31) are fixed on lower interface plate (8), and the lower mold section (32) is fixed In lower roof plate (4), the cone core of the lower die taper core (31) passes through the correspondence taper hole of lower mold section (32).
CN201710381118.7A 2017-05-25 2017-05-25 Bellmouth system for silencer Active CN107116149B (en)

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Application Number Priority Date Filing Date Title
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CN107116149B true CN107116149B (en) 2019-10-15

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108687247A (en) * 2018-05-07 2018-10-23 成都安好精工机械股份有限公司 A kind of unilateral side closing device
CN109092987B (en) * 2018-07-16 2020-03-06 温州职业技术学院 Positioning device and positioning method for accessory mold

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59501197A (en) * 1982-07-01 1984-07-12 ラスト パテント マニフアクテユア−ズ プロプライエタリ− リミテツド tube expander
CN201751042U (en) * 2010-06-23 2011-02-23 浙江嘉兴亚达不锈钢制造有限公司 Flaring mould of pipe fitting
CN204817561U (en) * 2015-07-13 2015-12-02 南阳淅减汽车减振器有限公司 Shock absorber sleeve pipe both ends pipe -expanding machine
CN205147134U (en) * 2015-12-01 2016-04-13 江西江铃底盘股份有限公司 Expanding die of two both ends of car front axle sleeve pipe flaring simultaneously
CN205147098U (en) * 2015-12-01 2016-04-13 江西江铃底盘股份有限公司 Sheathed tube flaring die
CN205996035U (en) * 2016-08-31 2017-03-08 陕西汽车集团有限责任公司 A kind of diel of rear axle casing of electric vehicle sleeve pipe flare formation
CN206794559U (en) * 2017-05-25 2017-12-26 首华机电(上海)有限公司 Bellmouth system for silencer

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59501197A (en) * 1982-07-01 1984-07-12 ラスト パテント マニフアクテユア−ズ プロプライエタリ− リミテツド tube expander
CN201751042U (en) * 2010-06-23 2011-02-23 浙江嘉兴亚达不锈钢制造有限公司 Flaring mould of pipe fitting
CN204817561U (en) * 2015-07-13 2015-12-02 南阳淅减汽车减振器有限公司 Shock absorber sleeve pipe both ends pipe -expanding machine
CN205147134U (en) * 2015-12-01 2016-04-13 江西江铃底盘股份有限公司 Expanding die of two both ends of car front axle sleeve pipe flaring simultaneously
CN205147098U (en) * 2015-12-01 2016-04-13 江西江铃底盘股份有限公司 Sheathed tube flaring die
CN205996035U (en) * 2016-08-31 2017-03-08 陕西汽车集团有限责任公司 A kind of diel of rear axle casing of electric vehicle sleeve pipe flare formation
CN206794559U (en) * 2017-05-25 2017-12-26 首华机电(上海)有限公司 Bellmouth system for silencer

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