CN107098317B

CN107098317B - System and method for producing hydrogen peroxide by anthraquinone process

Info

Publication number: CN107098317B
Application number: CN201710451706.3A
Authority: CN
Inventors: 景辽宁; 张建纲; 华柯松; 孙国维; 严秋月
Original assignee: Yangzhou Huitong Technology Co ltd
Current assignee: Yangzhou Huitong Technology Co ltd
Priority date: 2017-06-15
Filing date: 2017-06-15
Publication date: 2023-06-27
Anticipated expiration: 2037-06-15
Also published as: CN107098317A

Abstract

The invention relates to a system and a method for producing hydrogen peroxide by an anthraquinone method, wherein the bottom of a working fluid tank is connected with an inlet of a hydrogenation reaction device through a working fluid pump and a working fluid supply pipe, an outlet of the hydrogenation reaction device is connected with a hydrogenation fluid tank, the bottom of the hydrogenation fluid tank is connected with an inlet of an oxidation tower through a hydrogenation fluid pump, a hydrogenation fluid tank output pipe, a hydrogenation fluid filter and a hydrogenation fluid cooler, and an outlet of the oxidation tower is connected with an oxidation fluid output pipe; the outlet of the hydrogenation reaction kettle is connected with catalyst filters, and the outlet of each catalyst filter is respectively connected with a hydrogenated liquid outlet pipe and a hydrogenated kettle working liquid recoil pipe; the bottom of each catalyst filter is connected with a working solution supply pipe, and the working solution supply pipe is inserted into the inner cavity of the hydrogenation reaction kettle from the middle part; the top of the hydrogenation reaction kettle is inserted with a catalyst adding pipe, and the hydrogen supply pipe extends downwards to the bottom of the hydrogenation reaction kettle and turns upwards to the center of the lower part of the hydrogenation reaction kettle. The system can be used for continuous production, the unit consumption of products is low, and the production efficiency is high.

Description

System and method for producing hydrogen peroxide by anthraquinone process

Technical Field

The invention relates to a system for producing hydrogen peroxide by an anthraquinone process, and also relates to a method for producing hydrogen peroxide by an anthraquinone process, belonging to the technical field of hydrogen peroxide production.

Background

Hydrogen peroxide is an important inorganic chemical raw material and is widely applied to the fields of papermaking, textile, medicine, chemical industry, electronics, environmental protection and the like. The hydrogen peroxide generates water and oxygen after decomposition, has no secondary pollution to the environment, and accords with the concept of green product production.

In the prior art, hydrogen peroxide is usually prepared by an anthraquinone method, wherein 2-ethyl anthraquinone is used as a carrier, palladium is used as a catalyst, hydrogen and oxygen are directly used for synthesizing the hydrogen peroxide, and the steps of hydrogenation, oxidation, extraction, post-treatment and the like are sequentially carried out. Wherein the hydrogenation reaction is generally carried out in a fixed bed, and the anthraquinone working solution is subjected to hydrogenation reaction with hydrogen under the action of certain pressure, temperature and palladium catalyst to produce the hydroanthraquinone. The fixed bed anthraquinone process has low production efficiency, small scale, high power consumption, heavy equipment, large occupied area and high production cost.

The hydro-anthraquinone liquid is commonly called hydrogenated liquid, and is sent to an oxidation tower for oxidation after being filtered and cooled. The traditional oxidation tower is the cavity tower body, and in hydrogenated liquid and air got into the oxidation tower from the lower part simultaneously, the stirring is ascending simultaneously, and the air bubble is bigger, and hydrogenated liquid and air's area of contact is little, and oxidation efficiency is lower, usually only need set up oxidation upper segment tower, oxidation middle segment tower and oxidation lower segment tower and carry out oxidation a lot of back, can get into the extraction process. The equipment investment is large and the oxidation efficiency is low.

Disclosure of Invention

The invention aims at overcoming the problems existing in the prior art, and provides a system for producing hydrogen peroxide by an anthraquinone process, which has compact equipment, can realize continuous production, and has low production consumption of unit products, high production efficiency and low manufacturing cost.

In order to solve the technical problems, the system for producing hydrogen peroxide by the anthraquinone method comprises a working fluid tank, a hydrogenation reaction device, a hydrogenation fluid tank and an oxidation tower, wherein the bottom of the working fluid tank is connected with an inlet of a working fluid pump, an outlet of the working fluid pump is connected with an inlet of the hydrogenation reaction device through a working fluid supply pipe, an outlet of the hydrogenation reaction device is connected with the hydrogenation fluid tank through a hydrogenation fluid outlet pipe, the bottom of the hydrogenation fluid tank is connected with an inlet of a hydrogenation fluid pump, an outlet of the hydrogenation fluid pump is connected with an inlet of the oxidation tower through a hydrogenation fluid tank output pipe, a hydrogenation fluid filter and a hydrogenation fluid cooler, an outlet of the oxidation tower is connected with an oxidation fluid output pipe, the hydrogenation reaction device comprises a hydrogenation reaction kettle, hydrogenation fluid outlets are uniformly arranged on the circumference of the lower part of the hydrogenation reaction kettle, each hydrogenation fluid outlet is respectively connected with a hydrogenation fluid annular pipe surrounding the periphery of the hydrogenation reaction kettle, each hydrogenation fluid annular pipe is connected with a total inlet pipe of the filter, and the total inlet pipe of the catalyst filter is respectively connected with a filter inlet valve of each catalyst filter inlet; the outlet of each catalyst filter is respectively provided with a three-way valve, the first outlet of the three-way valve is connected with a hydrogenated liquid outlet pipe, and the second outlet of the three-way valve is connected with a hydrogenated kettle working liquid recoil pipe; a stirring shaft is arranged along the central line of the hydrogenation reaction kettle, and stirring blades are arranged on the stirring shaft; the bottom of each catalyst filter is respectively provided with a catalyst filter reflux valve, the outlet of each catalyst filter reflux valve is respectively connected with a catalyst filter reflux main pipe, the lower end of the catalyst filter reflux main pipe is connected with a working fluid supply pipe, and the working fluid supply pipe is inserted into the inner cavity of the hydrogenation reaction kettle from the middle part of the hydrogenation reaction kettle in the height direction and is bent downwards to extend to the axis of the hydrogenation reaction kettle; the top of hydrogenation cauldron is equipped with hydrogenation cauldron gaseous phase export and peg graft respectively has vertical downwardly extending catalyst to add pipe and hydrogen supply pipe, catalyst adds the upper end of pipe and adds the exit linkage of jar through the catalyst and add the valve with the catalyst, the hydrogen supply pipe extends to hydrogenation cauldron's bottom along hydrogenation cauldron's inner wall and turns round and upwards extends to hydrogenation cauldron's lower part center.

Compared with the prior art, the invention has the following beneficial effects: the working solution in the working solution tank is conveyed to the hydrogenation reaction device by the working solution pump through the working solution supply pipe, the hydrogenated solution produced by the hydrogenation reaction device enters the hydrogenated solution tank through the hydrogenated solution outlet pipe for temporary storage, then the hydrogenated solution is conveyed into the hydrogenated solution tank output pipe by the hydrogenated solution pump, impurities are removed by filtration through the hydrogenated solution filter, the temperature of the hydrogenated solution is reduced to below 40 ℃ by the hydrogenated solution cooler, the hydrogenated solution is conveyed into the oxidation tower for oxidation, and the oxidized solution is output through the oxidized solution output pipe. When the hydrogenation reaction device produces hydrogenation liquid, a catalyst adding valve is opened to put a proper amount of catalyst into the hydrogenation reaction kettle, and fresh working liquid enters the center of a liquid phase space of the hydrogenation reaction kettle from a working liquid supply pipe and is sprayed downwards, and the fresh working liquid is diffused downwards to the periphery under the stirring of a stirring blade; fresh hydrogen is sprayed upwards from the lower port of the hydrogen supply pipe, and is dispersed into a plurality of small bubbles to be diffused upwards to the periphery under the stirring of the stirring blade, so that the fresh working solution and the hydrogen can be quickly mixed and reacted by opposite convection; anthraquinone in the working solution reacts with hydrogen to generate hydrogen anthraquinone under the action of powdery palladium catalyst, and the nitrogen and the residual unreacted hydrogen are discharged from a gas phase outlet of the hydrogenation kettle at the top of the hydrogenation reaction kettle. The circumference of the lower part of the hydrogenation reaction kettle is uniformly provided with a hydrogenated liquid outlet which is converged into a hydrogenated liquid annular pipe, so that the hydrogenated liquid can uniformly flow out on the whole circumference. Most of catalyst filters are normally in a working state, at the moment, the three-way valve is in a state that the first outlet is conducted, the second outlet is closed, and after the catalyst filter intercepts the catalyst, clean hydrogenated liquid flows out from the first outlet of the three-way valve and enters a hydrogenated liquid outlet pipe; when excessive catalyst is piled up on the filter core of the catalyst filter, on the one hand, the filtration capacity of the catalyst filter is reduced, on the other hand, the concentration of catalyst in the hydrogenation reaction kettle is reduced, hydrogenation reaction is affected, at the moment, the three-way valve is switched to a state that the first outlet is closed and the second outlet is conducted, the catalyst filter reflux valve is opened, hydrogenation liquid in the working solution reflux pipe of the hydrogenation kettle enters the catalyst filter, catalyst piled up on the surface of the filter core is washed down, the catalyst enters the working solution supply pipe through the catalyst filter reflux valve and the catalyst filter reflux main pipe, fresh working solution is followed to return to the hydrogenation reaction kettle, and all catalyst is recycled. The catalyst filters are arranged, so that the back flushing of the catalyst is conveniently carried out in turn, and the fluidized bed can be ensured to be continuously and stably produced; for example, when the fluidized bed works, one catalyst filter is kept in a backflushing state, and the other catalyst filters are all in a working state, so that the production efficiency can be improved, the yield of the hydroanthraquinone can be improved, the filtering efficiency of each catalyst filter can be ensured, the concentration of the catalyst in the hydrogenation reaction kettle can be ensured, and the fluidized bed is always in a stable working state. Through the switching-over of three-way valve, the switching of normal work and recoil is very convenient and fast. The system has the advantages of rapid hydrogenation reaction, stable catalyst concentration in the hydrogenation reaction kettle, stable continuous production of high-quality hydrogenated liquid, low hydrogen unit consumption and high hydrogenation efficiency.

As an improvement of the invention, the upper part of the stirring shaft is sleeved with a central sleeve, the upper end of the central sleeve is in closed connection with the inner wall of the hydrogenation reaction kettle, and the lower end of the central sleeve is inserted into the liquid phase space of the hydrogenation reaction kettle; the gas phase outlet of the hydrogenation kettle is connected with the gas inlet of the reaction kettle condenser, the gas outlet of the reaction kettle condenser is connected with the tail gas blow-down pipe through the tail gas emission control valve, and the liquid outlet of the reaction kettle condenser is connected with the upper part of the central sleeve through the condensate return pipe. The central sleeve and the vent pipe form a liquid seal for the gas phase space at the top of the hydrogenation reaction kettle, the condensate channel is isolated from the gas phase space at the top of the hydrogenation reaction kettle, and condensate entering the central sleeve is sent to the central area of the liquid phase space of the reaction kettle. Non-condensable gases such as solvent vapor and the like discharged from a gas phase outlet of the hydrogenation kettle are condensed by a condenser of the reaction kettle and then become liquid again, and flow back to a central sleeve from a condensate return pipe to continue to participate in the reaction of the hydrogenation kettle, so that the material loss is reduced; the tail gas emission control valve can control the emission of tail gas and adjust the pressure in the hydrogenation reaction kettle, the liquid sealing effect of the central sleeve can prevent gas at the top of the hydrogenation reaction kettle from entering the condensate return pipe, condensate directly reaches the central region of the liquid phase space of the reaction kettle after flowing out from the lower end of the central sleeve, is rapidly mixed with fresh working solution under the stirring of the stirring blade, and is jointly and downwards diffused to the periphery to be uniformly mixed with upward hydrogen for reaction.

As a further improvement of the invention, at least one vertical baffle plate is arranged along the inner wall of the liquid phase space of the hydrogenation reaction kettle, and the cross section of the vertical baffle plate extends along the diameter of the hydrogenation reaction kettle. The rotation of the stirring blade drives the working solution to rotate, a circulation is formed in the inner cavity of the hydrogenation reaction kettle, and the stable circulation makes the substances at the outer layer and the substances at the inner layer of the circulation difficult to mix; the vertical baffle is inserted into the circulation layer along the radial direction, so that the circulation layer is thoroughly destroyed, and the working solution and the hydrogen can be quickly and uniformly mixed to generate hydrogenation reaction.

As a further improvement of the invention, the lower end of the catalyst filter return manifold is connected to the circumference of the large end of the conical sleeve, the conical sleeve is sleeved on the periphery of the working solution supply pipe and is coaxial with the working solution supply pipe, the large end of the conical sleeve is closed, the small end of the conical sleeve faces the hydrogenation reaction kettle and is in butt joint with the working solution supply pipe, the part of the working solution supply pipe in the conical sleeve is provided with a throat opening with gradually reduced diameter, and the throat opening extends to the small end of the conical sleeve. Catalyst recovered by back flushing of the catalyst filter enters the conical sleeve from the back flow main pipe of the catalyst filter, fresh working solution flows forward at a high speed in the working solution supply pipe, the flow speed at the throat is increased, the pressure is reduced, the catalyst entering the conical sleeve has a suction effect, the catalyst can be rapidly and uniformly dispersed in the fresh working solution, and catalyst agglomeration is avoided from entering the hydrogenation reaction kettle.

As a further improvement of the invention, the lower part of the hydrogenation reaction kettle is provided with an annular sleeve coaxial with the hydrogenation reaction kettle, the circumference of the annular sleeve is spaced from the inner wall of the hydrogenation reaction kettle by a certain distance, and each hydrogenated liquid outlet is positioned on the circumference of the same height as the axial middle part of the hydrogenation reaction kettle and the annular sleeve; the lower part of the stirring shaft is provided with a lower stirring blade, the lower stirring blade is positioned in the annular sleeve, and the middle part of the stirring shaft is provided with an upper stirring blade; the outlet of the working fluid supply pipe is positioned above the upper stirring blade; the outlet of the hydrogen supply pipe is positioned below the center of the lower port of the annular sleeve. The annular sleeve shields the hydrogenated liquid outlets, fresh hydrogen enters the center of the annular sleeve upwards after being discharged from the port of the hydrogen supply pipe, is scattered and dispersed into a plurality of bubbles by the rotating lower stirring blades to enter the annular sleeve, and the annular sleeve prevents the hydrogen bubbles from choking out from the hydrogenated liquid outlets; fresh working solution flows out from top to bottom to the upper stirring blades, and is dispersed downwards and around under the rotation stirring of the upper stirring blades, so that the fresh working solution is favorable for being uniformly mixed with ascending hydrogen bubbles, hydrogenation reaction is rapidly carried out, and the annular sleeve can also prevent fresh working solution just entering from directly choking out from a hydrogenated solution outlet; the working solution sprayed downwards is mixed with the hydrogen bubbles below and then flows upwards, so that the freshest working solution is contacted with the area with the highest hydrogen concentration at first, and the hydrogenation efficiency is improved.

As a further improvement of the invention, the top center of the oxidation tower is provided with an oxidation tower gas phase outlet, the side wall of the upper part of the oxidation tower is connected with an oxidation tower hydrogenated liquid inlet, the oxidation tower hydrogenated liquid inlet is positioned above the liquid level line of the oxidation tower, the lower part of the oxidation tower is provided with an air distribution device, the air distribution device is connected with an oxidation tower total air inlet on the oxidation tower, and the bottom center of the oxidation tower is provided with an oxidation tower outlet; a plurality of horizontal oxidation trays are arranged along the height direction of the oxidation tower, and the oxidation trays of adjacent layers are mutually staggered in the horizontal direction so that the flow passage of the working solution is S-shaped. The compressed air is distributed into innumerable bubbles by the air distribution device at the bottom and flows from bottom to top; the hydrogenation liquid of the hydro-anthraquinone enters the oxidation tower from the hydrogenation liquid inlet of the oxidation tower at the upper part, firstly falls on the oxidation tower tray at the top layer, then flows downwards layer by layer in an S shape, and generates oxidation reaction with oxygen in bubbles to generate hydrogen peroxide while flowing downwards, the working liquid and air flow in countercurrent, and the working liquid contacts the freshest air when flowing to the bottom of the oxidation tower so as to ensure that the oxidation reaction is thoroughly completed, and then flows out from the outlet of the oxidation tower at the bottom. The oxidation trays of adjacent layers are mutually staggered in the horizontal direction, so that the working solution flows downwards and forms multiple foldback in the horizontal direction, the flowing distance of the working solution is prolonged, the contact time of the working solution and oxygen is prolonged, and the hydrogen anthraquinone solution is thoroughly oxidized into hydrogen peroxide. The hydrogenation liquid inlet of the oxidation tower is positioned above the liquid level line, so that the choking of the oxidation liquid into the hydro-anthraquinone liquid pipeline can be avoided, and the pollution to the upper passage is avoided.

As a further improvement of the invention, each oxidation tray is in a unfilled corner shape, the middle part of each oxidation tray is an oxidation area, a plurality of oxidation tray ventilation holes are uniformly and densely distributed in the oxidation area, the edges of two sides of the oxidation area are parallel to each other, one side of the oxidation area is a hollowed-out liquid dropping area, the other side of the oxidation area is a liquid receiving area formed by a sealing plate, and the oxidation area and the periphery of the liquid receiving area are connected with the inner wall of an oxidation tower; the phase difference of the adjacent layer liquid dropping areas is 180 degrees; the oxidation tower tray is connected with a vertical baffle plate at the edge adjacent to the liquid dropping area, the upper edge of the vertical baffle plate is parallel to and higher than the oxidation tower tray, and the lower edge of the vertical baffle plate extends downwards beyond the oxidation tower tray. The working solution of the upper layer firstly falls on a liquid receiving area formed by the sealing plate and then horizontally flows to an oxidation area; when air flows upwards, small bubbles are easy to collide with each other, gather and adhere to form larger bubbles, when the large bubbles reach the lower part of an oxidation area of the oxidation tray, the large bubbles are re-divided into a plurality of small bubbles by the ventilation holes of the oxidation tray, the specific surface area of the bubbles is greatly increased, and when working solution flows through the oxidation area, the working solution contacts with countless small bubbles, so that the contact area is large and the mixing is good. The large bubbles are segmented into tiny bubbles again by the oxidation tower tray for several times in the rising process, so that the oxidation efficiency is greatly improved, the oxidation of the hydro-anthraquinone liquid can be thoroughly completed only by one oxidation tower, and the equipment investment and the production cost are reduced. The working solution overflows on the oxidation tower tray and can flow downwards through the vertical baffle plate, so that the residence time of the working solution in an oxidation area is prolonged, and the working solution is favorable for being fully oxidized; meanwhile, the lower edge of the vertical baffle plate extends downwards for a certain distance, an air chamber with an opening at the lower end is formed together with the oxidation tower tray and the wall of the oxidation tower, air is sealed below the oxidation tower tray, the air is prevented from directly flowing upwards from the liquid dropping area, the air is forced to flow upwards through the ventilation holes of the oxidation tower tray, and the cutting of large bubbles is forced to be completed.

As a further improvement of the invention, an inlet bent pipe is arranged in the inner cavity of the oxidation tower and is connected with the hydrogenated liquid inlet of the oxidation tower, the outlet at the lower end of the inlet bent pipe is positioned below the liquid level line of the oxidation tower and is close to the inner wall of the oxidation tower, and the liquid receiving area of the top-layer oxidation tower tray is positioned right below the inlet bent pipe. The lower end outlet of the inlet elbow is positioned below the liquid level line to form a liquid seal, and the hydro-anthraquinone liquid flows downwards along the inner wall of the oxidation tower after flowing out from the lower end outlet of the inlet elbow and falls on the liquid receiving area of the top-layer oxidation tray, and then flows horizontally to the oxidation area for oxidation, so that all the hydro-anthraquinone liquid can be ensured to completely flow through the full oxidation area, and the oxidation is more thorough.

As a further improvement of the invention, an oxidation tower trapping device is arranged at the gas phase outlet of the oxidation tower, a serpentine pipe condenser is respectively arranged below each layer of oxidation tower tray, a plurality of groups of half pipe condensers are wound on the outer wall of the oxidation tower, and each half pipe condenser is respectively positioned between two adjacent layers of oxidation tower trays and adopts a low-inlet and high-outlet flow direction. The oxidation tower trapping device can trap foam, so that liquid drops are prevented from flying out from a gas phase outlet of the oxidation tower; as the oxidation reaction of the hydro-anthraquinone liquid is exothermic, a serpentine condenser is respectively arranged below each layer of oxidation tower tray, so that the working liquid can be cooled in time; each half-tube condenser can be used for cooling the oxidation tower section by section, so that the temperature field of the whole oxidation tower is uniform.

Another object of the present invention is to overcome the problems of the prior art and to provide a method for producing hydrogen peroxide by the anthraquinone process, which can realize continuous production, and has low production consumption per unit product, high production efficiency and low manufacturing cost.

In order to solve the technical problems, the method for producing hydrogen peroxide is characterized by comprising the following steps in sequence; 2-ethyl anthraquinone and 2-amyl anthraquinone are added into the solvent to form a working solution for hydrogenation reaction, wherein 2-ethyl anthraquinone (80-110) g/L is added into each liter of solvent, 2-amyl anthraquinone (60-140) g/L is added into each liter of solvent, and the working solution is placed into a working solution tank; preparing a powdery palladium catalyst and placing the powdery palladium catalyst in a catalyst adding tank; putting a proper amount of catalyst into a hydrogenation reaction kettle, allowing fresh working solution to enter the center of a liquid phase space of the hydrogenation reaction kettle, spraying downwards, and diffusing downwards to the periphery under the stirring of stirring blades; fresh hydrogen is sprayed upwards from the lower port of the hydrogen supply pipe, dispersed into a plurality of small bubbles to be diffused upwards to the periphery under the stirring of the stirring blade, fully mixed with fresh working solution and stirred; fifthly, reacting anthraquinone in the working solution with hydrogen to generate hydrogen anthraquinone under the action of a powdery palladium catalyst; the gas phase substances at the upper part of the hydrogenation reaction kettle are discharged from a gas phase outlet of the hydrogenation kettle and condensed, non-condensable gases including unreacted hydrogen are discharged from a tail gas blow-down pipe, and the condensate returns to the center sleeve; the hydrogenated liquid and the powdery catalyst flow out from the circumference of the lower part of the hydrogenation reaction kettle and enter each catalyst filter for filtration; feeding clean hydrogenated liquid into a hydrogenated liquid tank; pumping out the hydrogenated liquid in the hydrogenated liquid tank by a hydrogenated liquid pump, removing impurities, cooling, sending the hydrogenated liquid into an oxidation tower for oxidation, and outputting the obtained oxidized liquid through an oxidized liquid output pipe; the catalyst filters are back-flushed in turn, catalyst accumulated on the surfaces of the filter elements is flushed down, and enters a working solution supply pipe through a back flow main pipe of the catalyst filter, and returns to the hydrogenation reaction kettle along with fresh working solution; the first volume percent of the formula of the hydrogenation solvent in the step: diisobutylcarbinol (45-50% v), C10 arene (50-55% v) and the sum of the volumes of the diisobutylcarbinol and the C10 arene is 100%; the volume percentage of the second hydrogenation solvent formula in the step (A) is as follows: tetrabutyl urea (12-30 v%, trioctyl phosphate (8-12) v%, C10 arene: (60-76) v%, and the total volume of the three is 100%.

Compared with the prior art, the invention has the following beneficial effects: fresh working solution is uniformly distributed on the circumference of the bottom of the hydrogenation reaction kettle and is sprayed downwards; the hydrogen is divided into a plurality of tiny hydrogen bubbles by the densely distributed hydrogen distribution holes, so that the contact area of the hydrogen and the working solution is increased, and the freshest working solution is firstly contacted with the area with the highest hydrogen concentration, thereby being beneficial to the rapid hydrogenation reaction and improving the hydrogenation efficiency. The catalyst is intercepted by the catalyst filter after flowing out along with the hydrogenation liquid, returns to the hydrogenation reaction kettle through alternate recoil, and continuously and reasonably flows through the catalyst, so that the filtering efficiency of the catalyst filter is ensured, and the catalyst concentration in the hydrogenation reaction kettle is also ensured. The catalyst and hydrogen used in the invention can be fully recycled, which is beneficial to reducing the production consumption of unit products, improving the hydrogenation efficiency and reducing the production cost.

The C10 aromatic hydrocarbon in the first hydrogenation solvent formula is used for dissolving the 2-ethyl anthraquinone and the 2-amyl anthraquinone, and the diisobutyl methanol increases the solubility of the 2-ethyl anthraquinone and the 2-amyl anthraquinone.

C10 arene in the second hydrogenation reaction solvent formula mainly dissolves 2-ethyl anthraquinone, 2-amyl anthraquinone and tetrahydro2-ethyl anthraquinone generated by reaction, but can not dissolve 2-ethyl hydro anthraquinone and tetrahydro2-ethyl hydro anthraquinone generated after hydrogenation; thus, trioctyl phosphate and tetrabutyl urea capable of dissolving 2-ethyl hydro anthraquinone and tetrahydro 2-ethyl anthraquinone are also needed as polar solvents. The invention has higher C10 aromatic hydrocarbon content, and can avoid the difficulty in operating the extraction tower caused by the increase of the specific gravity of the working solution; trioctyl phosphate has the advantages of high boiling point, no irritating taste and strong capability of dissolving hydroanthraquinone, but if the content is too high, the viscosity of the working solution is increased, and mass transfer is difficult; the tetrabutyl urea is transparent or slightly yellowish liquid, has slightly higher viscosity than water, has the advantages of large difference from water, large surface tension and the like, and has large solubility for 2-ethyl hydro anthraquinone and tetrahydro 2-ethyl anthraquinone relative to trioctyl phosphate and large distribution coefficient of hydrogen peroxide in two phases. The solvent component combination and proportion of the invention lead the working solution to have the advantages of small volatilization loss, safe use, favorable operation environment, reduced content of the raffinate hydrogen peroxide and improved concentration of the extraction solution, and the product quality is promoted by greatly reducing the TOC (total organic carbon) content of the hydrogen peroxide product due to the reduced spot solubility with water.

Drawings

The invention will now be described in further detail with reference to the drawings and the detailed description, which are provided for reference and illustration only and are not intended to limit the invention.

FIG. 1 is a flow chart of a system for producing hydrogen peroxide by the anthraquinone process of the present invention.

FIG. 2 is a schematic structural diagram of the hydrogenation reaction vessel in FIG. 1.

Fig. 3 is a top view of the hydrogenated liquid outlet and the hydrogenated liquid annular pipe in fig. 2.

FIG. 4 is a schematic illustration of a second connection scheme of the catalytic filter return manifold to the working fluid supply.

Fig. 5 is a front view of the oxidation column of fig. 1.

Fig. 6 is a top view of the odd-layer oxidation tray of fig. 5.

Fig. 7 is a top view of the even layer oxidation tray of fig. 5.

Fig. 8 is a schematic view of the serpentine condenser of fig. 5.

Fig. 9 is a schematic view of the air distribution device of fig. 5.

Fig. 10 is a schematic cross-sectional view of the air manifold of fig. 9.

In the figure: 1. a hydrogenation reaction kettle; 1a, a gas phase outlet of a hydrogenation kettle; 1b, a hydrogenated liquid outlet; 1c, a central sleeve; 1d, a vertical baffle; 1e, an annular sleeve; 1f, a stirring shaft; 1g, stirring blades; 1h, a hydrogenated liquid annular tube; 2. a catalyst adding tank; 3. a reaction kettle condenser; 4. a catalyst filter; 5. an oxidation tower; 5a, a gas phase outlet of the oxidation tower; 5b, an oxidation tower hydrogenation liquid inlet; 5c, an oxidation tower total air inlet; 5d, an outlet of the oxidation tower; 5e, an oxidation tower trapping device; 5f, an inlet elbow; 5g, oxidizing the tray; 5g1. Oxidation zone; 5g2, a liquid receiving area; 5g3, a liquid dropping area; 5. ventilation holes of the oxidation tray; 5h, vertical baffle plates; 5j, a coiled pipe condenser; 5k, a half-tube condenser; 5m, an air distribution device; 5m1, an air dry pipe; 5m2, an air branch pipe; 5m3, air distribution holes; v1. a catalyst addition valve; v2. a three-way valve; v3. filter inlet valve; v4. a catalytic filter return valve; v5. exhaust emission control valve; t1, a working fluid tank; t2, a hydrogenated liquid tank; l1, a hydrogenated liquid filter; C1. a hydrogenated liquid cooler; B1. a working fluid pump; B2. a hydrogenation liquid pump; G1. a working fluid supply pipe; g1a. taper sleeve; G2. a hydrogen supply pipe; G3. a catalyst addition pipe; G4. a tail gas blow-down pipe; G5. a condensate return pipe; G6. a catalyst filter total inlet pipe; G7. a hydrogenated liquid outlet pipe; G8. a hydrogenation kettle working solution backwash tube; G9. a catalyst filter return header; G10. an output pipe of the hydrogenated liquid tank; G11. a compressed air tube; G12. and an oxidation liquid output pipe.

Detailed Description

As shown in fig. 1 and 2, the system for producing hydrogen peroxide by the anthraquinone method comprises a working solution tank T1, a hydrogenation reaction device, a hydrogenation solution tank T2 and an oxidation tower 5, wherein the bottom of the working solution tank T1 is connected with the inlet of a working solution pump B1, the outlet of the working solution pump B1 is connected with the inlet of the hydrogenation reaction device through a working solution supply pipe G1, the outlet of the hydrogenation reaction device is connected with the hydrogenation solution tank T2 through a hydrogenation solution outlet pipe G7, the bottom of the hydrogenation solution tank T2 is connected with the inlet of the hydrogenation solution pump B2, the outlet of the hydrogenation solution pump B2 is connected with the inlet of the oxidation tower 5 through a hydrogenation solution output pipe G10, a hydrogenation solution filter L1 and a hydrogenation solution cooler C1, and the outlet of the oxidation tower 5 is connected with an oxidation solution output pipe G12.

The working solution in the working solution tank T1 is conveyed to the hydrogenation reaction device through the working solution supply pipe G1 by the working solution pump B1, the hydrogenated solution produced by the hydrogenation reaction device enters the hydrogenated solution tank T2 through the hydrogenated solution outlet pipe G7 for temporary storage, then the hydrogenated solution is conveyed to the hydrogenated solution tank output pipe G10 by the hydrogenated solution pump B2, impurities are removed by filtration through the hydrogenated solution filter L1, the filtration precision is 1 mu, the temperature of the hydrogenated solution is reduced to below 40 ℃ by the hydrogenated solution cooler C1, the hydrogenated solution is conveyed to the oxidation tower 5 for oxidation, and the oxidized solution is output through the oxidized solution output pipe G12.

As shown in fig. 2, the hydrogenation reaction device comprises a hydrogenation reaction kettle 1, wherein hydrogenation liquid outlets 1b are uniformly arranged on the circumference of the lower part of the hydrogenation reaction kettle 1, each hydrogenation liquid outlet 1b is respectively connected with a hydrogenation liquid annular pipe 1h which surrounds the periphery of the hydrogenation reaction kettle, the hydrogenation liquid annular pipe 1h is connected with a catalyst filter total inlet pipe G6, and the catalyst filter total inlet pipe G6 is respectively connected with a filter inlet valve V3 of each catalyst filter 4 inlet; the outlets of the catalyst filters 4 are respectively provided with a three-way valve V2, a first outlet of the three-way valve V2 is connected with a hydrogenated liquid outlet pipe G7, and a second outlet of the three-way valve V2 is connected with a hydrogenated kettle working liquid backwash pipe G8; a stirring shaft 1f is arranged along the central line of the hydrogenation reaction kettle 1, and stirring blades 1g are arranged on the stirring shaft 1 f; the bottom of each catalyst filter 4 is respectively provided with a catalyst filter reflux valve V4, the outlet of each catalyst filter reflux valve V4 is respectively connected with a catalyst filter reflux main pipe G9, the lower end of the catalyst filter reflux main pipe G9 is connected with a working solution supply pipe G1, and the working solution supply pipe G1 is inserted into the inner cavity of the hydrogenation reactor 1 from the middle part of the hydrogenation reactor in the height direction and is downwards bent and extended to the axis of the hydrogenation reactor 1; the top of the hydrogenation reaction kettle 1 is provided with a hydrogenation kettle gas phase outlet 1a, and a catalyst adding pipe G3 and a hydrogen gas supply pipe G2 which extend downwards vertically are respectively inserted in the hydrogenation kettle gas phase outlet, the upper end of the catalyst adding pipe G3 is connected with the outlet of the catalyst adding tank 2 through a catalyst adding valve V1, and the hydrogen gas supply pipe G2 extends to the bottom of the hydrogenation reaction kettle 1 along the inner wall of the hydrogenation reaction kettle 1 and extends upwards to the center of the lower part of the hydrogenation reaction kettle 1 in a turning way.

A catalyst adding valve V1 is opened to put a proper amount of catalyst into the hydrogenation reaction kettle 1, and fresh working solution enters the center of a liquid phase space of the hydrogenation reaction kettle from a working solution supply pipe G1 and is sprayed downwards, and the fresh working solution is diffused downwards to the periphery under the stirring of a stirring blade 1G; fresh hydrogen is sprayed upwards from the lower port of the hydrogen supply pipe G2, and is dispersed into a plurality of small bubbles to be dispersed upwards to the periphery under the stirring of the stirring blade 1G, so that the fresh working solution and the hydrogen can be quickly mixed and reacted by opposite convection; anthraquinone in the working solution reacts with hydrogen to generate hydrogen anthraquinone under the action of powdery palladium catalyst, and nitrogen and residual unreacted hydrogen are discharged from a gas phase outlet 1a of the hydrogenation reactor at the top of the hydrogenation reactor. The circumference of the lower part of the hydrogenation reaction kettle 1 is uniformly provided with a hydrogenated liquid outlet 1b and is converged into a hydrogenated liquid annular pipe 1h, so that the hydrogenated liquid can uniformly flow out on the whole circumference.

Most of the catalyst filters 4 are normally in a working state, at this time, the three-way valve V2 is in a state that the first outlet is conducted, the second outlet is closed, and after the catalyst filter 4 entraps catalyst, clean hydrogenated liquid flows out from the first outlet of the three-way valve V2 and enters the hydrogenated liquid outlet pipe G7; when too much catalyst is accumulated on the filter element of the catalyst filter 4, on the one hand, the filtering capability of the catalyst filter 4 is reduced, on the other hand, the concentration of the catalyst in the hydrogenation reaction kettle 1 is reduced, the hydrogenation reaction is affected, at the moment, the three-way valve V2 is switched to a state that the first outlet is closed and the second outlet is conducted, meanwhile, the catalyst filter reflux valve V4 is opened, the hydrogenated liquid in the hydrogenated kettle working liquid reflux pipe G8 enters the catalyst filter, the catalyst accumulated on the surface of the filter element is washed off, the catalyst enters the working liquid supply pipe G1 through the catalyst filter reflux valve V4 and the catalyst filter reflux main pipe G9, and returns to the hydrogenation reaction kettle 1 along with fresh working liquid, and all the catalyst is recycled.

The catalyst filters are arranged, so that the back flushing of the catalyst is conveniently carried out in turn, and the fluidized bed can be ensured to be continuously and stably produced; for example, when the fluidized bed works, one catalyst filter is kept in a backflushing state, and the other catalyst filters are all in a working state, so that the production efficiency can be improved, the yield of the hydroanthraquinone can be improved, the filtering efficiency of each catalyst filter can be ensured, the concentration of the catalyst in the hydrogenation reaction kettle 1 can be ensured, and the fluidized bed is always in a stable working state.

The upper part of the stirring shaft 1f is sleeved with a central sleeve 1c, the upper end of the central sleeve 1c is in closed connection with the inner wall of the hydrogenation reaction kettle 1, and the lower end of the central sleeve 1c is inserted into the liquid phase space of the hydrogenation reaction kettle 1.

The gas phase outlet 1a of the hydrogenation kettle is connected with the gas inlet of the reaction kettle condenser 3, the gas outlet of the reaction kettle condenser 3 is connected with the tail gas blow-down pipe G4 through the tail gas discharge control valve V5, and the liquid outlet of the reaction kettle condenser 3 is connected with the upper part of the central sleeve 1c through the condensate return pipe G5. Non-condensable gases such as solvent vapor and the like discharged from a gas phase outlet 1a of the hydrogenation kettle are condensed by a condenser 3 of the reaction kettle and then become liquid again, and flow back to a central sleeve 1c from a condensate return pipe G5 to continue to participate in the reaction of the hydrogenation reaction kettle 1, so that the material loss is reduced; the tail gas emission control valve V5 can control the emission amount of tail gas and regulate the pressure in the hydrogenation reaction kettle 1; the gas phase space at the top of the hydrogenation reaction kettle is sealed by the central sleeve 1c and the gas permeability pipe, a condensate channel is isolated from the gas phase space at the top of the hydrogenation reaction kettle, gas at the top of the hydrogenation reaction kettle can be prevented from entering the condensate return pipe G5, condensate directly reaches the central area of the liquid phase space of the reaction kettle after flowing out from the lower end of the central sleeve 1c, and is rapidly mixed with fresh working solution under the stirring of the stirring blade 1G to be diffused downwards to the periphery together, so that the condensate is uniformly mixed with upward hydrogen for reaction.

At least one vertical baffle plate 1d is arranged along the inner wall of the liquid phase space of the hydrogenation reaction kettle, and the cross section of the vertical baffle plate 1d extends along the diameter of the hydrogenation reaction kettle 1. The rotation of the stirring blade 1g drives the working solution to rotate, a circulation is formed in the inner cavity of the hydrogenation reaction kettle, and the stable circulation makes the substances at the outer layer and the substances at the inner layer of the circulation difficult to mix; the vertical baffle plate 1d is inserted into the circulation layer along the radial direction, so that the circulation layer is thoroughly destroyed, and the working solution and the hydrogen can be quickly and uniformly mixed to generate hydrogenation reaction.

The lower extreme of catalyst filter return manifold G9 is connected with the return bend, and the lower extreme of return bend inserts in the working fluid supply pipe G1, and the export of return bend is located the center of working fluid supply pipe G1 and with the flow direction syntropy of working fluid. The catalyst recovered by back flushing of each catalyst filter is directly injected into the center of the working solution supply pipe G1 from the return pipe elbow of the catalyst filter return header pipe G9, and the back-flushing catalyst is rapidly dispersed in the fresh working solution by utilizing the jet flow effect of the fresh working solution, so that the catalyst is uniformly mixed, and the catalyst is prevented from agglomerating to enter the hydrogenation reaction kettle 1.

As shown in fig. 3, another scheme is: the lower extreme of catalyst filter return current house steward G9 is connected on the big end circumference of toper sleeve pipe G1a, and toper sleeve pipe G1a suit is at the periphery of working solution supply tube G1 and coaxial with working solution supply tube G1, and the big end of toper sleeve pipe G1a is sealed, and the tip of toper sleeve pipe G1a is faced hydrogenation reactor 1 and is docked with working solution supply tube G1, and the part that working solution supply tube G1 is located toper sleeve pipe G1a is equipped with the throat that the diameter reduces gradually, and the throat stretches to the tip of toper sleeve pipe G1 a. Catalyst recovered by back flushing of the catalyst filter enters the conical sleeve G1a from the back flow main pipe G9 of the catalyst filter, fresh working solution flows forward at a high speed in the working solution supply pipe G1, the flow speed at the throat is increased, the pressure is reduced, the catalyst entering the conical sleeve G1a has a suction effect, the catalyst can be rapidly and uniformly dispersed in the fresh working solution, and catalyst agglomeration is avoided from entering the hydrogenation reaction kettle 1.

The lower part of the hydrogenation reaction kettle 1 is provided with an annular sleeve 1e coaxial with the hydrogenation reaction kettle, the circumference of the annular sleeve 1e is spaced from the inner wall of the hydrogenation reaction kettle 1 by a certain distance, and each hydrogenated liquid outlet 1b is positioned on the circumference of the same height as the axial middle part of the hydrogenation reaction kettle 1 and the annular sleeve; the lower part of the stirring shaft 1f is provided with a lower stirring blade, the lower stirring blade is positioned in the annular sleeve 1e, and the middle part of the stirring shaft 1f is provided with an upper stirring blade; the outlet of the working fluid supply pipe G1 is positioned above the upper stirring blade; the outlet of the hydrogen gas supply pipe G2 is located below the center of the lower port of the annular sleeve.

The annular sleeve 1e shields the hydrogenated liquid outlets 1b, fresh hydrogen enters the center of the annular sleeve 1e upwards after being discharged from the port of the hydrogen supply pipe G2, is scattered by the rotating lower stirring blades and is dispersed into a plurality of bubbles to enter the circulation in the annular sleeve 1e, and the annular sleeve 1e prevents the hydrogen bubbles from choking out from the hydrogenated liquid outlets 1 b; fresh working solution flows out from top to bottom to the upper stirring blades, and is dispersed downwards and around under the rotation stirring of the upper stirring blades, so that the fresh working solution is favorable for being uniformly mixed with ascending hydrogen bubbles, hydrogenation reaction is rapidly carried out, and the annular sleeve 1e can also prevent fresh working solution just entering from directly choking out from the hydrogenated solution outlet 1 b; the working solution sprayed downwards is mixed with the hydrogen bubbles below and then flows upwards, so that the freshest working solution is contacted with the area with the highest hydrogen concentration at first, and the hydrogenation efficiency is improved.

As shown in fig. 5, an oxidation tower gas phase outlet 5a is arranged in the center of the top of the oxidation tower 5, an oxidation tower hydrogenated liquid inlet 5b is connected to the side wall of the upper portion of the oxidation tower 5, the oxidation tower hydrogenated liquid inlet 5b is located above the liquid level line of the oxidation tower 5, an air distribution device 5m is arranged at the lower portion of the oxidation tower 5, the air distribution device 5m is connected with an oxidation tower total air inlet 5c on the oxidation tower 5, and the oxidation tower total air inlet 5c is connected with a compressed air pipe G11. An oxidation tower outlet 5d is arranged in the bottom center of the oxidation tower 5; the oxidation column outlet 5d is connected to the oxidation liquid outlet pipe G12.

A plurality of horizontal oxidation trays 5g are arranged along the height direction of the oxidation tower 5, and the oxidation trays 5g of adjacent layers are mutually staggered in the horizontal direction so that the flow passage of the working solution is S-shaped.

The compressed air is distributed into innumerable bubbles by the air distribution device 5m at the bottom, and flows from bottom to top; the hydroanthraquinone liquid enters the oxidation tower 5 from the upper oxidation tower hydrogenation liquid inlet 5b, firstly falls on the top oxidation tower tray 5g, then flows downwards in an S shape layer by layer, and generates oxidation reaction with oxygen in bubbles to generate hydrogen peroxide while flowing downwards, the working liquid and air flow in countercurrent, and the working liquid contacts the freshest air when flowing to the bottom of the oxidation tower so as to ensure that the oxidation reaction is completely completed, and then flows out from the bottom oxidation tower outlet 5 d. The oxidation trays 5g of the adjacent layers are mutually staggered in the horizontal direction, so that the working solution flows downwards and forms multiple foldback in the horizontal direction, the flowing distance of the working solution is prolonged, the contact time of the working solution and oxygen is prolonged, and the hydro-anthraquinone solution is favorably oxidized thoroughly into hydrogen peroxide. The hydrogenation liquid inlet 5b of the oxidation tower is positioned above the liquid level line, so that the choking of the oxidation liquid into the hydro-anthraquinone liquid pipeline can be avoided, and the pollution to the upper passage is avoided.

As shown in fig. 6 and 7, each oxidation tray 5g is in a shape of a unfilled corner, the middle part of each oxidation tray 5g is an oxidation area 5g1, a plurality of oxidation tray ventilation holes 5 are uniformly distributed in the oxidation area 5g1, the edges of the two sides of the oxidation area 5g1 are mutually parallel, one side of the oxidation area 5g1 is a hollow liquid dropping area 5g3, the other side of the oxidation area 5g1 is a liquid receiving area 5g2 formed by a sealing plate, and the peripheries of the oxidation area 5g1 and the liquid receiving area 5g2 are connected with the inner wall of the oxidation tower 5; the phase difference of adjacent layer liquid dropping areas is 180 degrees. The working fluid of the upper layer firstly falls on a liquid receiving area 5g2 formed by the sealing plate and then horizontally flows to an oxidation area 5g 1; when air flows upwards, small bubbles are easy to collide with each other, gather and adhere to form larger bubbles, when the large bubbles reach the lower part of an oxidation area 5g1 of an oxidation tray 5g, the large bubbles are re-divided into a plurality of small bubbles by an oxidation tray ventilation hole 5, the specific surface area of the bubbles is greatly increased, and when working solution flows through the oxidation area 5g1, the working solution contacts with countless small bubbles, so that the contact area is large and the mixing is good. The large bubbles are segmented into tiny bubbles again by the oxidation tower tray 5g for several times in the rising process, so that the oxidation efficiency is greatly improved, the oxidation of the hydro-anthraquinone liquid can be thoroughly completed only by one oxidation tower, and the equipment investment and the production cost are reduced.

The edge of the oxidation tray 5g adjacent to the liquid dropping area 5g3 is connected with a vertical baffle 5h, the upper edge of the vertical baffle 5h is parallel to and higher than the oxidation tray 5g, and the lower edge of the vertical baffle 5h extends downwards beyond the oxidation tray 5 g. The working solution overflows on the oxidation tower tray 5g and can flow downwards through the vertical baffle plate 5h, so that the residence time of the working solution in the oxidation area 5g1 is prolonged, and the working solution is favorable for being fully oxidized; meanwhile, the lower edge of the vertical baffle plate 5h extends downwards for a certain distance, and forms an air chamber with an opening at the lower end together with the oxidation tower tray 5g and the wall of the oxidation tower, so that air is sealed below the oxidation tower tray 5g, the air is prevented from directly flowing upwards from the liquid dropping area 5g3, the air is forced to flow upwards through the ventilation holes 5 of each oxidation tower tray, and the large bubbles are forced to be cut.

An inlet bent pipe 5f is arranged in the inner cavity of the oxidation tower and is connected with a hydrogenated liquid inlet 5b of the oxidation tower, an outlet at the lower end of the inlet bent pipe 5f is positioned below a liquid level line of the oxidation tower 5 and is close to the inner wall of the oxidation tower 5, and a liquid receiving area 5g2 of a top-layer oxidation tower tray 5g is positioned right below the inlet bent pipe 5 f. The lower end outlet of the inlet elbow pipe 5f is positioned below a liquid level line to form a liquid seal, and after flowing out from the lower end outlet of the inlet elbow pipe 5f, the hydro-anthraquinone liquid flows downwards along the inner wall of the oxidation tower 5 and falls on a liquid receiving area 5g2 of the top-layer oxidation tray 5g, and then flows horizontally to an oxidation area 5g1 to be oxidized, so that all the hydro-anthraquinone liquid can be ensured to completely flow through the full oxidation area 5g1, and the oxidation is more thorough.

The aperture of the air holes 5 of the oxidation tray is 3-6 mm, and the center distance between the adjacent air holes 5 of the oxidation tray is 35-40 mm. The bubbles have large specific surface area, can smoothly pass through the ventilation holes 5 of each oxidation tray, and are fully mixed with the working solution.

An oxidation tower trapping device 5e is installed at the oxidation tower gas phase outlet 5 a. The oxidation tower trap 5e can trap foam, and prevent droplets from flying out of the oxidation tower gas phase outlet 5 a.

As shown in fig. 9 and 10, the air distribution device 5m comprises an air trunk 5m1 connected with a total air inlet 5c of the oxidation tower, the air trunk 5m1 extends along the diameter of the oxidation tower, a plurality of air branch pipes 5m2 perpendicular to the air trunk 5m1 are respectively connected along the length direction of the air trunk 5m1, the air branch pipes 5m2 are mutually parallel, uniformly spaced and positioned in the same plane, and at least two exhaust air distribution holes 5m3 are uniformly distributed at the tops of the air trunk 5m1 and the air branch pipes 5m 2. The air firstly enters the air main pipe 5m1, then is divided into a plurality of branches and respectively enters each air branch pipe 5m2, and is further divided into tiny air bubbles by a plurality of rows and a plurality of columns of air distribution holes 5m3, wherein the aperture of each air distribution hole 5m3 is 3-6 mm, so that the diameter of each air bubble is small, the specific surface area of the air is increased, the contact surface of the air and working fluid is enlarged, and the oxidation efficiency is improved.

As shown in fig. 5 and 8, a serpentine condenser 5j is provided below each layer of the oxidation tray 5 g. Because the oxidation reaction of the hydro-anthraquinone liquid is exothermic, a serpentine condenser 5j is respectively arranged below each layer of oxidation tower tray 5g, so that the working liquid can be cooled in time.

The outer wall of the oxidation tower 5 is wound with a plurality of groups of half-tube condensers 5k, each half-tube condenser 5k is respectively positioned between two adjacent layers of oxidation trays 5g, and the low-inlet and high-outlet flow directions are adopted. The half-tube condensers 5k can cool the oxidation tower 5 section by section, so that the temperature field of the whole oxidation tower is uniform.

The method for producing hydrogen peroxide sequentially comprises the following steps of preparing a hydrogenation reaction solvent; secondly, adding 2-ethylanthraquinone and 2-pentynthraquinone into the solvent to form a working solution for hydrogenation reaction, wherein each liter of solvent is added with 2-ethylanthraquinone (80-110) g/L, each liter of solvent is added with 2-pentynthraquinone (60-140) g/L, and the working solution is placed in a working solution tank T1; preparing a powdery palladium catalyst to be placed in the catalyst adding tank 2, wherein the particle size and volume distribution of the palladium catalyst are as follows: the volume percentage of the grain diameter is more than 120 micrometers and is not more than 4 percent; the volume percentage of the particle size is less than 80 microns and is not more than 4 percent, and the rest particle sizes are 80-120 microns; a catalyst adding valve V1 is opened to put a proper amount of catalyst into the hydrogenation reaction kettle 1, and fresh working solution enters the center of a liquid phase space of the hydrogenation reaction kettle from a working solution supply pipe G1 and is sprayed downwards, and the fresh working solution is diffused downwards to the periphery under the stirring of a stirring blade 1G; fresh hydrogen is sprayed upwards from the lower port of the hydrogen supply pipe G2, dispersed into a plurality of small bubbles to be dispersed upwards and around under the stirring of the stirring blade 1G, fully mixed with fresh working solution and stirred; fifthly, reacting anthraquinone in the working solution with hydrogen to generate hydrogen anthraquinone under the action of a powdery palladium catalyst; the gas phase substances at the upper part of the hydrogenation reaction kettle are discharged from a gas phase outlet 1a of the hydrogenation kettle and enter a reaction kettle condenser 3 to be condensed, non-condensable gases including unreacted hydrogen are discharged from a tail gas blow-down pipe G4, and the condensate returns to the center sleeve; hydrogenated liquid and powdery catalyst enter a hydrogenated liquid annular pipe 1h from each hydrogenated liquid outlet 1b on the circumference of the lower part of the hydrogenation reaction kettle, and then enter each catalyst filter 4 for filtration through a catalyst filter total inlet pipe G6; switching the three-way valve V2 to a state that the first outlet is conducted and the second outlet is closed, and after the catalyst filter 4 intercepts the catalyst, clean hydrogenated liquid flows out of the first outlet of the three-way valve V2 and enters the hydrogenated liquid tank T2 through the hydrogenated liquid outlet pipe G7; the hydrogenated liquid in the hydrogenated liquid tank T2 is sent into a hydrogenated liquid tank output pipe G10 by a hydrogenated liquid pump B2, filtered by a hydrogenated liquid filter L1 to remove impurities, cooled by a hydrogenated liquid cooler C1, sent into an oxidation tower 5 to be oxidized, and the obtained oxidized liquid is output by an oxidized liquid output pipe G12; the catalyst filters 4 are back flushed in turn, the three-way valve V2 is switched to the state that the first outlet is closed and the second outlet is conducted during back flushing, the catalyst filter reflux valve V4 is opened, the hydrogenated liquid in the hydrogenated kettle working liquid reflux pipe G8 enters the catalyst filters, the catalyst accumulated on the surfaces of the filter cores is flushed, and the catalyst is fed into the working liquid supply pipe G1 through the catalyst filter reflux valve V4 and the catalyst filter reflux main pipe G9 and returns to the hydrogenation kettle 1 along with the fresh working liquid.

The hydrogen supplied from the hydrogen supply pipe G2 must be continuously monitored for oxygen content and carbon monoxide content, wherein the volume percent of oxygen must be less than 1%, and above that level, the hydrogenation reactor 1 must be bypassed. The carbon monoxide content in the hydrogen supplied from the hydrogen supply pipe G2 must be less than 1.0ppm to avoid poisoning of the palladium catalyst.

The reaction temperature in the hydrogenation reaction kettle 1 is 50-65 ℃, the retention time of the working solution is 0.25-0.55 hours, the pressure in the hydrogenation reaction kettle 1 is 100-150 KPa, and the pressure of fresh hydrogen in the hydrogen supply pipe G2 is 0.25-0.35 MPa.

The hydrogenation reaction solvent in the step (a) can be prepared from the following volume percentages of diisobutyl methanol: (45-50 v%, C10 arene: (50-55 v%) and the total volume of them is 100%. C10 aromatic hydrocarbon is used for dissolving 2-ethylanthraquinone and 2-amylanthraquinone, and diisobutylcarbinol increases the solubility of 2-ethylanthraquinone and 2-amylanthraquinone.

The hydrogenation efficiencies achieved in examples one to four under this solvent formulation are shown in Table 1:

TABLE 1

。

The hydrogenation solvent in the step (a) can be prepared by the following volume percentage: (12-30 v%) trioctyl phosphate: (8-12) v%, C10 aromatic hydrocarbon: (60-76) v%, and the total volume of the three is 100%. C10 arene mainly dissolves 2-ethyl anthraquinone, 2-amyl anthraquinone and tetrahydro2-ethyl anthraquinone generated by reaction, but can not dissolve 2-ethyl hydro anthraquinone and tetrahydro2-ethyl hydro anthraquinone generated after hydrogenation; thus, trioctyl phosphate and tetrabutyl urea capable of dissolving 2-ethyl hydro anthraquinone and tetrahydro 2-ethyl anthraquinone are also needed as polar solvents. The invention has higher C10 aromatic hydrocarbon content, and can avoid the difficulty in operating the extraction tower caused by the increase of the specific gravity of the working solution; trioctyl phosphate has the advantages of high boiling point, no irritating taste and strong capability of dissolving hydroanthraquinone, but if the content is too high, the viscosity of the working solution is increased, and mass transfer is difficult; the tetrabutyl urea is transparent or slightly yellowish liquid, has slightly higher viscosity than water, has the advantages of large difference from water, large surface tension and the like, and has large solubility for 2-ethyl hydro anthraquinone and tetrahydro 2-ethyl anthraquinone relative to trioctyl phosphate and large distribution coefficient of hydrogen peroxide in two phases. The solvent component combination and proportion of the invention lead the working solution to have the advantages of small volatilization loss, safe use, favorable operation environment, reduced content of the raffinate hydrogen peroxide and improved concentration of the extraction solution, and the product quality is promoted by greatly reducing the TOC (total organic carbon) content of the hydrogen peroxide product due to the reduced spot solubility with water.

The hydrogenation efficiencies achieved in examples five to eight under this solvent formulation are shown in Table 2:

TABLE 2

。

The foregoing description is only of a preferred embodiment of the invention and is not intended to limit the scope of the invention. In addition to the above embodiments, other embodiments of the present invention are also possible, for example, the left and right directions may be interchanged, and all the technical solutions formed by using equivalent substitution or equivalent transformation fall within the scope of the present invention. The technical features of the present invention that are not described may be implemented by or using the prior art, and are not described herein.

Claims

1. The utility model provides a system for anthraquinone process production hydrogen peroxide, includes working fluid reservoir, hydrogenation device, hydrogenation fluid reservoir and oxidation tower, the bottom of working fluid reservoir with the inlet connection of working fluid pump, the export of working fluid pump pass through the working fluid supply pipe with hydrogenation device's entry links to each other, hydrogenation device's export pass through the hydrogenation liquid outlet pipe with hydrogenation fluid reservoir links to each other, the bottom of hydrogenation fluid reservoir is connected with the inlet connection of hydrogenation fluid pump, the export of hydrogenation fluid pump pass through hydrogenation fluid reservoir output tube, hydrogenation fluid filter and hydrogenation fluid cooler with the entry of oxidation tower links to each other, oxidation tower's exit linkage has oxidation liquid output tube, its characterized in that: the hydrogenation reaction device comprises a hydrogenation reaction kettle, wherein the circumference of the lower part of the hydrogenation reaction kettle is uniformly provided with hydrogenation liquid outlets, each hydrogenation liquid outlet is respectively connected with a hydrogenation liquid annular pipe which surrounds the circumference of the hydrogenation reaction kettle, the hydrogenation liquid annular pipe is connected with a catalyst filter total inlet pipe, and the catalyst filter total inlet pipe is respectively connected with a filter inlet valve of each catalyst filter inlet; the outlet of each catalyst filter is respectively provided with a three-way valve, the first outlet of the three-way valve is connected with a hydrogenated liquid outlet pipe, and the second outlet of the three-way valve is connected with a hydrogenated kettle working liquid recoil pipe; a stirring shaft is arranged along the central line of the hydrogenation reaction kettle, and stirring blades are arranged on the stirring shaft; the bottom of each catalyst filter is respectively provided with a catalyst filter reflux valve, the outlet of each catalyst filter reflux valve is respectively connected with a catalyst filter reflux main pipe, the lower end of the catalyst filter reflux main pipe is connected with a working fluid supply pipe, and the working fluid supply pipe is inserted into the inner cavity of the hydrogenation reaction kettle from the middle part of the hydrogenation reaction kettle in the height direction and is bent downwards to extend to the axis of the hydrogenation reaction kettle; the top of the hydrogenation reaction kettle is provided with a hydrogenation kettle gas phase outlet, and a catalyst adding pipe and a hydrogen supply pipe which extend downwards vertically are respectively inserted in the hydrogenation kettle gas phase outlet;

The upper part of the stirring shaft is sleeved with a central sleeve, the upper end of the central sleeve is in closed connection with the inner wall of the hydrogenation reaction kettle, and the lower end of the central sleeve is inserted into a liquid phase space of the hydrogenation reaction kettle; the gas phase outlet of the hydrogenation kettle is connected with the gas inlet of the reaction kettle condenser, the gas outlet of the reaction kettle condenser is connected with the tail gas blow-down pipe through the tail gas emission control valve, and the liquid outlet of the reaction kettle condenser is connected with the upper part of the central sleeve through the condensate return pipe;

at least one vertical baffle is arranged along the inner wall of the liquid phase space of the hydrogenation reaction kettle, and the cross section of the vertical baffle extends along the diameter of the hydrogenation reaction kettle.

2. The system for producing hydrogen peroxide by anthraquinone process according to claim 1, wherein: the lower extreme of catalyst filter return manifold is connected on the big end circumference of conical sleeve, and conical sleeve suit is in the periphery of working solution supply tube and coaxial with the working solution supply tube, conical sleeve's big end is sealed, conical sleeve's tip is to hydrogenation cauldron and dock with the working solution supply tube, the part that the working solution supply tube is located conical sleeve is equipped with the throat that the diameter reduces gradually, the throat stretches to conical sleeve's tip.

3. The system for producing hydrogen peroxide by anthraquinone process according to claim 1, wherein: the lower part of the hydrogenation reaction kettle is provided with an annular sleeve coaxial with the hydrogenation reaction kettle, the circumference of the annular sleeve is spaced from the inner wall of the hydrogenation reaction kettle by a certain distance, and each hydrogenated liquid outlet is positioned on the circumference of the same height as the axial middle part of the hydrogenation reaction kettle and the annular sleeve; the lower part of the stirring shaft is provided with a lower stirring blade, the lower stirring blade is positioned in the annular sleeve, and the middle part of the stirring shaft is provided with an upper stirring blade; the outlet of the working fluid supply pipe is positioned above the upper stirring blade; the outlet of the hydrogen supply pipe is positioned below the center of the lower port of the annular sleeve.

4. The system for producing hydrogen peroxide by anthraquinone process according to claim 1, wherein: the center of the top of the oxidation tower is provided with an oxidation tower gas phase outlet, the side wall of the upper part of the oxidation tower is connected with an oxidation tower hydrogenated liquid inlet, the oxidation tower hydrogenated liquid inlet is positioned above the liquid level line of the oxidation tower, the lower part of the oxidation tower is provided with an air distribution device, the air distribution device is connected with an oxidation tower total air inlet on the oxidation tower, and the center of the bottom of the oxidation tower is provided with an oxidation tower outlet; a plurality of horizontal oxidation trays are arranged along the height direction of the oxidation tower, and the oxidation trays of adjacent layers are mutually staggered in the horizontal direction so that the flow passage of the working solution is S-shaped.

5. The system for producing hydrogen peroxide by anthraquinone process according to claim 4, wherein: the oxidation tower trays are in unfilled corner round shapes, the middle parts of the oxidation tower trays are oxidation areas, a plurality of oxidation tower tray ventilation holes are uniformly and densely distributed in the oxidation areas, the edges of the two sides of the oxidation areas are parallel to each other, one side of each oxidation area is a hollowed-out liquid dropping area, the other side of each oxidation area is a liquid receiving area formed by a sealing plate, and the oxidation areas and the peripheries of the liquid receiving areas are connected with the inner wall of the oxidation tower; the phase difference of the adjacent layer liquid dropping areas is 180 degrees; the oxidation tower tray is connected with a vertical baffle plate at the edge adjacent to the liquid dropping area, the upper edge of the vertical baffle plate is parallel to and higher than the oxidation tower tray, and the lower edge of the vertical baffle plate extends downwards beyond the oxidation tower tray.

6. The system for producing hydrogen peroxide by anthraquinone process according to claim 4, wherein: the inner cavity of the oxidation tower is provided with an inlet bent pipe connected with the hydrogenated liquid inlet of the oxidation tower, the outlet at the lower end of the inlet bent pipe is positioned below a liquid level line of the oxidation tower and close to the inner wall of the oxidation tower, and the liquid receiving area of the top-layer oxidation tower tray is positioned right below the inlet bent pipe.

7. The system for producing hydrogen peroxide by anthraquinone process according to claim 4, wherein: the gas phase outlet of the oxidation tower is provided with an oxidation tower trapping device, a serpentine pipe condenser is respectively arranged below each layer of oxidation tower tray, a plurality of groups of half pipe condensers are wound on the outer wall of the oxidation tower, and each half pipe condenser is respectively positioned between two adjacent layers of oxidation tower trays and adopts a low-inlet high-outlet flow direction.

8. A method of producing hydrogen peroxide using the production system of any one of claims 1 to 7, comprising the steps of, in order, preparing a hydrogenation reaction solvent; 2-ethyl anthraquinone and 2-amyl anthraquinone are added into the solvent to form a working solution for hydrogenation reaction, wherein 2-ethyl anthraquinone (80-110) g/L is added into each liter of solvent, 2-amyl anthraquinone (60-140) g/L is added into each liter of solvent, and the working solution is placed into a working solution tank; preparing a powdery palladium catalyst and placing the powdery palladium catalyst in a catalyst adding tank; putting a proper amount of catalyst into a hydrogenation reaction kettle, allowing fresh working solution to enter the center of a liquid phase space of the hydrogenation reaction kettle, spraying downwards, and diffusing downwards to the periphery under the stirring of stirring blades; fresh hydrogen is sprayed upwards from the lower port of the hydrogen supply pipe, dispersed into a plurality of small bubbles to be diffused upwards to the periphery under the stirring of the stirring blade, fully mixed with fresh working solution and stirred; fifthly, reacting anthraquinone in the working solution with hydrogen to generate hydrogen anthraquinone under the action of a powdery palladium catalyst; the gas phase substances at the upper part of the hydrogenation reaction kettle are discharged from a gas phase outlet of the hydrogenation kettle and condensed, non-condensable gases including unreacted hydrogen are discharged from a tail gas blow-down pipe, and the condensate returns to the center sleeve; the hydrogenated liquid and the powdery catalyst flow out from the circumference of the lower part of the hydrogenation reaction kettle and enter each catalyst filter for filtration; feeding clean hydrogenated liquid into a hydrogenated liquid tank; pumping out the hydrogenated liquid in the hydrogenated liquid tank by a hydrogenated liquid pump, removing impurities, cooling, sending the hydrogenated liquid into an oxidation tower for oxidation, and outputting the obtained oxidized liquid through an oxidized liquid output pipe; the catalyst filters are back-flushed in turn, catalyst accumulated on the surfaces of the filter elements is flushed down, and enters a working solution supply pipe through a back flow main pipe of the catalyst filter, and returns to the hydrogenation reaction kettle along with fresh working solution; the first volume percent of the formula of the hydrogenation solvent in the step: diisobutylcarbinol (45-50% v), C10 arene (50-55% v) and the sum of the volumes of the diisobutylcarbinol and the C10 arene is 100%; the volume percentage of the second hydrogenation solvent formula in the step (A) is as follows: tetrabutyl urea (12-30 v%, trioctyl phosphate (8-12) v%, C10 arene: (60-76) v%, and the total volume of the three is 100%.