CN107096814A - The preparation facilities and processing method of the S type casing plays of ocean flexible pipe - Google Patents
The preparation facilities and processing method of the S type casing plays of ocean flexible pipe Download PDFInfo
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- CN107096814A CN107096814A CN201611250844.7A CN201611250844A CN107096814A CN 107096814 A CN107096814 A CN 107096814A CN 201611250844 A CN201611250844 A CN 201611250844A CN 107096814 A CN107096814 A CN 107096814A
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- China
- Prior art keywords
- flexible pipe
- roll die
- hasp
- batten
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/06—Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Special Spraying Apparatus (AREA)
Abstract
The preparation facilities and processing method of a kind of S type casing plays of ocean flexible pipe.Preparation facilities includes roller press and roll die, and the paired roll die that roller press is gradually changed by five groups of structures is constituted, and roll die includes upper roll die and lower roll die.Procedure of processing:One:By flexible pipe batten from the upper rolling of first group of roll die, the center loading of lower roll die, flexible pipe batten introduces roller press in the presence of first group of roll die;Two:Flexible pipe batten sequentially passes through the S type flexible pipe battens that non-hasp is gradually formed after four groups of roll dies;Three:The S type flexible pipe battens of non-hasp enter the 5th group of roll die under the drive of roller press, it is spirally wound under roller press effect on the S type casing plays of machined completion, by the afterbody hasp formation casing play of the head of the S type flexible pipe battens of non-hasp and last layer flexible pipe batten under the 5th group of roll die effect.The S type skeleton helical layers hasp that the present invention is processed is stable, occurs without hasp and frees phenomenon, mould structure is simple, and processing mode is simple and efficient.
Description
Technical field
The present invention relates to a kind of preparation facilities of casing play of ocean flexible pipe and processing method, particularly a kind of ocean flexible pipe
S type casing plays preparation facilities and processing method.
Background technology
With continually developing for deep-sea oil gas resource, obtained as the compliant riser of Upper float and subsea wellheads interface channel
To being increasingly widely applied.Compared to the standpipe of other forms, compliant riser is while larger axial rigidity is kept, also
The radial pressure that seawater and oil gas are brought can be born.Deep-sea non-adhesive flexible hose contains one layer of casing play, and it is by resistance to
Corrosion metal interlocks steel band and is entwined by the helical with nearly 88.5 ° of body axis, and major section is shaped as S types.Spiral shell
Rotation winding and interlocking space structure type can ensure that structure has enough bending properties.The major function of casing play is for pipeline
External pressure load is resisted, provides enough radial rigidities to support internal lining pipe for pipeline, prevents that non-adherent caused by external pressure load is soft
Property pipeline conquassation failure.
Because casing play is manufactured using the stainless steel of better performances, material stiffness is big, is difficult machine-shaping, and bone
It by cross sectional shape is that the interlocking of S steel band of model is entwined that rack-layer, which is, at present at home also without preferable preparation facilities and correspondingly
Processing method.Therefore, the preparation facilities and processing method of exploitation ocean flexible pipe S type casing plays, to adapt to Chinese deep-sea oil gas
The development of development of resources cause, is the work of a significant.The content of the invention
It is an object of the invention to provide a kind of preparation facilities of the S type casing plays of ocean flexible pipe and processing method, sea is overcome
The defect of foreign flexible pipe S types casing play processing difficulties, the S type skeleton helical layers processed using apparatus and method of the present invention are taken
Button is stable, is not in that hasp frees phenomenon, and mould structure is simple, and processing mode is simple and efficient, greatly improves sea
The processing efficiency of foreign flexible pipe S type casing plays, reduces production cost.
To achieve the above object, the technical scheme is that:
A kind of preparation facilities of the S type casing plays of ocean flexible pipe, it is characterised in that:It includes roller press and roll die, described
The paired roll die that roller press is gradually changed by five groups of structures is constituted, and the paired roll die includes upper roll die
With lower roll die.
The preparation facilities of the S type casing plays of described ocean flexible pipe, it is characterised in that:Paired roll die is cooperatively formed
The annular space of definite shape, flexible pipe batten is squeezed into solid shape when by annular space.
The preparation facilities of the S type casing plays of described ocean flexible pipe, it is characterised in that:Flexible pipe batten passes sequentially through five compositions
To roll die, S type casing plays are gradually formed in the presence of five groups of roll dies.
A kind of processing method of the S type casing plays of ocean flexible pipe, it is characterised in that:It uses preparation facilities as described above
It is processed, its procedure of processing is:
Step one:By the flexible pipe batten made from the upper roll die of first group of roll die and the center of lower roll die
Load, flexible pipe batten introduces roller press in the presence of first group of roll die;
Step 2:Flexible pipe batten sequentially passes through the S type flexible pipe battens that non-hasp is gradually formed after four groups of roll dies;
Step 3:The S type flexible pipe battens of non-hasp enter the 5th group of roll die under the drive of roller press, in the work of roller press
It is spirally wound under on the S type casing plays of machined completion, it is in the presence of the 5th group of roll die that the S types of non-hasp is soft
The head of pipe batten and the afterbody hasp formation ocean flexible pipe S type casing plays of last layer flexible pipe batten.
The present invention obtains cold-drawn flat band using cold-drawn, and roll forming is carried out by the mould of five groups of definite shapes.Every group
Mould is divided into two pieces of roll die and lower roll die, and upper/lower die around central shaft with certain speed by being rotated and same
When be squeezed in the cold-drawn flat of centre, change the shape of band steel by different mold shapes and be intertwined, it is final
To the S type casing plays of spiral winding.
Brief description of the drawings
Fig. 1 is the schematic diagram of S type casing play forming processes mould one.
Fig. 2 is the schematic diagram of S type casing play forming processes mould two.
Fig. 3 is the schematic diagram of S type casing play forming processes mould three.
Fig. 4 is the schematic diagram of S type casing play forming processes mould four.
Fig. 5 is the schematic diagram of S type casing play forming processes mould five.
Fig. 6 is the S type casing play schematic diagrames of ocean flexible pipe.
Embodiment
Fig. 1 to Fig. 6 is referred to, the invention discloses a kind of preparation facilities of the S type casing plays of ocean flexible pipe and processing side
Method.It includes roller press and roll die, and the paired roll die that the roller press is gradually changed by five groups of structures is constituted, institute
Stating paired roll die includes upper roll die 1 and lower roll die 2.Flexible pipe batten 3 pass sequentially through five compositions to rolling
Mould, gradually forms S type casing plays in the presence of five groups of roll dies.
First composition to roll die coordinated by upper roll die 1 and lower roll die 2 can be preliminary by flexible pipe batten 3
It is pressed into the bending trend of S type casing plays.
Second group to the 4th composition to roll die coordinated by upper roll die 1 and lower roll die 2 can be by flexible pipe
Batten 3 is tentatively pressed into single S types casing play shape.
5th composition to roll die coordinated by upper roll die 1 and lower roll die 2 by the S type flexible pipes of non-hasp
The head of batten 3 and the afterbody hasp formation ocean flexible pipe S type casing plays of last layer flexible pipe batten 3.
A kind of processing method of the S type casing plays of ocean flexible pipe, it is processed using preparation facilities as described above, its
Procedure of processing is:
Step one:By the flexible pipe batten 3 made from the upper roll die 1 and lower roll die 2 of first group of roll die
Load at the heart, flexible pipe batten 3 introduces roller press, such as Fig. 1 in the presence of first group of roll die.
Step 2:Flexible pipe batten sequentially passes through the S type flexible pipes batten 3 that non-hasp is gradually formed after four groups of roll dies, such as
Fig. 2-4.
Step 3:The S type flexible pipes batten 3 of non-hasp enters the 5th group of roll die under the drive of roller press, in rolling
It is spirally wound in the presence of machine on the S type casing plays of machined completion, will non-hasp in the presence of the 5th group of roll die
S type flexible pipes batten 3 head and last layer flexible pipe batten 3 afterbody hasp formation ocean flexible pipe S type casing plays, such as Fig. 5-6.
In summary be only presently preferred embodiments of the present invention, not for limit the present invention practical range.It is i.e. all
The equivalent changes and modifications made according to the content of scope of the present invention patent, all should be the technology category of the present invention.
Claims (4)
1. a kind of preparation facilities of the S type casing plays of ocean flexible pipe, it is characterised in that:It includes roller press and roll die, institute
State the paired roll die that roller press gradually changes by five groups of structures to constitute, the paired roll die includes upper rolling forging die
Tool(1)With lower roll die(2).
2. the preparation facilities of the S type casing plays of ocean flexible pipe according to claim 1, it is characterised in that:Paired rolling
Mould cooperatively forms the annular space of definite shape, flexible pipe batten(3)Solid shape is squeezed into when by annular space.
3. the preparation facilities of the S type casing plays of ocean flexible pipe according to claim 1, it is characterised in that:Flexible pipe batten(3)
Pass sequentially through five compositions to roll die, S type casing plays are gradually formed in the presence of five groups of roll dies.
4. a kind of processing method of the S type casing plays of ocean flexible pipe, it is characterised in that:It is using as described in claim 1,2,3
Preparation facilities be processed, its procedure of processing is:
Step one:By the flexible pipe batten made(3)From the upper roll die of first group of roll die(1)With lower roll die
(2)Center load, flexible pipe batten(3)Roller press is introduced in the presence of first group of roll die;
Step 2:Flexible pipe batten sequentially passes through the S type flexible pipe battens that non-hasp is gradually formed after four groups of roll dies(3);
Step 3:The S type flexible pipe battens of non-hasp(3)Enter the 5th group of roll die under the drive of roller press, in roller press
In the presence of be spirally wound on the S type casing plays of machined completion, by the S of non-hasp in the presence of the 5th group of roll die
Type flexible pipe batten(3)Head and last layer flexible pipe batten(3)Afterbody mutual hasp formation ocean flexible pipe S type casing plays.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611250844.7A CN107096814A (en) | 2016-12-30 | 2016-12-30 | The preparation facilities and processing method of the S type casing plays of ocean flexible pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611250844.7A CN107096814A (en) | 2016-12-30 | 2016-12-30 | The preparation facilities and processing method of the S type casing plays of ocean flexible pipe |
Publications (1)
Publication Number | Publication Date |
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CN107096814A true CN107096814A (en) | 2017-08-29 |
Family
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CN201611250844.7A Withdrawn CN107096814A (en) | 2016-12-30 | 2016-12-30 | The preparation facilities and processing method of the S type casing plays of ocean flexible pipe |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202155390U (en) * | 2011-05-18 | 2012-03-07 | 合肥神马科技股份有限公司 | Interlocking armor equipment for special-shaped metallic belts |
CN103090126A (en) * | 2013-02-18 | 2013-05-08 | 孟庆义 | Flexible pipe for ocean |
CN203463817U (en) * | 2013-09-11 | 2014-03-05 | 天津市海王星海上工程技术股份有限公司 | Heat-insulating composite hose for undersea three-phase mixed conveying |
CN103672221A (en) * | 2012-09-08 | 2014-03-26 | 天津市海王星海上工程技术有限公司 | Composite soft tube suitable for ocean heat preservation mixed transportation |
CN104455807A (en) * | 2013-09-24 | 2015-03-25 | 天津市海王星海上工程技术股份有限公司 | S-type cross section framework layer for composite hose |
-
2016
- 2016-12-30 CN CN201611250844.7A patent/CN107096814A/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202155390U (en) * | 2011-05-18 | 2012-03-07 | 合肥神马科技股份有限公司 | Interlocking armor equipment for special-shaped metallic belts |
CN103672221A (en) * | 2012-09-08 | 2014-03-26 | 天津市海王星海上工程技术有限公司 | Composite soft tube suitable for ocean heat preservation mixed transportation |
CN103090126A (en) * | 2013-02-18 | 2013-05-08 | 孟庆义 | Flexible pipe for ocean |
CN203463817U (en) * | 2013-09-11 | 2014-03-05 | 天津市海王星海上工程技术股份有限公司 | Heat-insulating composite hose for undersea three-phase mixed conveying |
CN104455807A (en) * | 2013-09-24 | 2015-03-25 | 天津市海王星海上工程技术股份有限公司 | S-type cross section framework layer for composite hose |
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Application publication date: 20170829 |
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