CN107096255B - Extraction machine control system based on buffer adjustment technology - Google Patents

Extraction machine control system based on buffer adjustment technology Download PDF

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CN107096255B
CN107096255B CN201710507624.6A CN201710507624A CN107096255B CN 107096255 B CN107096255 B CN 107096255B CN 201710507624 A CN201710507624 A CN 201710507624A CN 107096255 B CN107096255 B CN 107096255B
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buffer
fault
alarm
liquid
control system
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CN107096255A (en
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汪鑫
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Hefei Smarter Electric Co ltd
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Hefei Smarter Electric Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention discloses an extractor control system based on a buffer adjustment technology, which comprises support adjustment mechanisms distributed at the bottom of an extractor, and is characterized in that: the supporting and adjusting mechanism comprises six second buffer bases uniformly distributed along the circumferential direction, a first buffer base is installed at the center of each of the six second buffer bases, the first buffer base is connected with the six second buffer bases through clamping strips, and the first buffer base is identical to the second buffer bases in structure. According to the invention, the six second buffer bases and the central first buffer base are uniformly distributed along the circumferential direction, so that the bottom of the extractor can be well buffered and supported, the impact force in the vertical direction can be effectively decomposed under the matching action of the piston and the piston cylinder, the use effect is good, the service life of the extractor is greatly prolonged, and the stable and continuous operation of an extractor system is ensured.

Description

Extraction machine control system based on buffer adjustment technology
Technical Field
The invention belongs to the field of extractors, and particularly relates to an extractor control system based on a buffer adjustment technology.
Background
With the development of petrochemical industry, liquid-liquid extraction has been widely used for separating various organic substances, and separation of aromatic hydrocarbon mixtures produced by cracking of light oil and reforming of platinum is an important example. The boiling points of the components of the mixture are very close, making it uneconomical to use a common separation method. The extraction process of Udex, She l, Formex, etc. is adopted in industry, and uses cyclobutes, tetraethylene glycol and N-methyl pyrrole kang ketone as solvent to extract arene from reformed oil of pyrolysis gasoline. For an ethylbenzene system difficult to separate, the relative volatility of the components is close to 1, the reflux ratio is large by using a rectification method, the number of tower plates is up to 300, and the operation cost is extremely high. Xylene and its isomers can be separated from the C8 fraction by an extraction operation using HF-BF3 as extractant.
In the course of the preparation of biochemical drugs, very complex mixtures of organic liquids are formed, these substances being mostly heat-sensitive substances. If proper solvent is selected for extraction, the heating damage can be avoided, and the yield of effective substances is improved. For example, penicillin is produced by fermenting corn to obtain a fermentation liquor containing penicillin, and extracting the fermentation liquor for multiple times by using acetic acid butyl enzyme as a solvent to obtain a concentrated solution of penicillin. In addition, the extraction operation is adopted for the production of the medicines such as streptomycin, compound sulfamethoxazole and the like, so that a better effect is obtained. The method for extracting vanillin from sulfite pulp wastewater by using n-propanol in the flavor industry and extracting citric acid from fermentation liquor by using TBP in the food industry are widely applied. It can be said that extraction operations have already taken an important position in the pharmaceutical industry, fine chemistry.
Since the 40 th century in 20 years, a great deal of research and development has been focused on refining uranium, thorium, plutonium and other metals due to the development of the atomic energy industry, and as a result, the extraction method almost completely replaces the traditional chemical precipitation method. In recent 20 years, the use amount of non-ferrous metals is increased sharply, and the grade of the mined ores is reduced year by year, so that the extraction method is promoted to be developed rapidly in the field. The extraction of copper from copper leaching solutions with a neoplasmic extractant such as solvent L IX63-65 was one of the important achievements in wet liquefaction of gold since the 70's of the 20 th century. It is currently believed that extraction by solvent extraction should be preferred as long as non-ferrous metals such as cobalt, nickel, zirconium, etc., which are as expensive as or exceed copper. Non-ferrous metal smelting has gradually become an important field of solvent extraction application.
However, the vibration of the extracting machine is large in the working process at present, the damping mechanism needs to be adjusted for multiple times, the adjusting process of each time is complicated and inconvenient, and a technical scheme for effectively solving the problem of the vibration of the machine body in the extracting process is not found in market research and document data retrieval at the present stage.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides an extractor control system based on a buffer adjustment technology, which can effectively buffer and support the bottom of an extractor.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
an extraction machine control system based on a buffer adjustment technology comprises support adjustment mechanisms distributed at the bottom of an extraction machine, wherein the support adjustment mechanisms comprise six second buffer bases uniformly distributed along the circumferential direction, the centers of the six second buffer bases are provided with first buffer bases, the first buffer bases are connected with the six second buffer bases through clamping strips, and the first buffer bases and the second buffer bases are identical in structure;
the first buffer base comprises a mounting base and a top plate which are distributed oppositely, four positioning pieces are uniformly distributed at the bottom of the top plate along the circumferential direction, the bottoms of the positioning pieces are connected with the mounting base through sliding pieces, conical springs are mounted on the outer sides of the positioning pieces and the sliding pieces, and two ends of each conical spring are fixedly connected with the mounting base and the top plate respectively;
the mounting base comprises a mounting table, four piston cylinders and four rubber tables are uniformly distributed on the surface of the mounting table along the circumferential direction, the tops of the four rubber tables are connected through a positioning plate, and a limiting hole is formed in the center of the positioning plate; six clamping grooves are uniformly distributed on the edge of the bottom of the mounting table along the circumferential direction;
the center of the bottom of the top plate is vertically provided with a guide post matched with the limiting hole, the bottom of the guide post is provided with a limiting block, and the edge of the bottom of the top plate is uniformly provided with four threaded holes along the circumferential direction;
the positioning piece comprises a stud and a positioning column which are fixedly connected with each other, the stud is in threaded fit with the threaded hole, a guide hole is formed in the center of the bottom of the positioning column, and a pressure relief groove is formed in the periphery of the guide hole;
the sliding part comprises a sliding column and a piston which are fixedly connected with each other, the sliding column is in sliding fit with the guide hole, the piston is in sliding fit with the piston cylinder, and a plurality of through holes are uniformly distributed in the surface of the piston.
Furthermore, dovetail grooves are symmetrically formed in two side walls of the clamping groove, dovetail matching is formed between two sides of the clamping strip and two side walls of the clamping groove, and matching resistance between the clamping strip and the clamping groove is reduced.
Further, the aperture of the through hole is 0.5-1 mm, so that the top plate can slowly and stably fall.
Furthermore, a compression spring is arranged between the limiting block and the surface of the mounting table, and the buffering effect of the device is improved.
Furthermore, the mounting base and the top plate are both of disc structures with the same radius, so that the matching effect of the device is improved, and the adaptability is improved.
The invention has the beneficial effects that:
according to the invention, the six second buffer bases and the central first buffer base are uniformly distributed along the circumferential direction, so that the bottom of the extractor can be well buffered and supported, the impact force in the vertical direction can be effectively decomposed under the matching action of the piston and the piston cylinder, the use effect is good, the service life of the extractor is greatly prolonged, and the stable and continuous operation of an extractor system is ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded view of a portion of the structure of the present invention;
fig. 3 is an exploded view of a partial structure of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
The utility model provides an extractor control system based on buffering adjustment technique, includes system of prepareeing material, extraction system, piece-rate system, liquid-liquid separation system, evaporation crystallization system, alarm control system, wherein: the material preparation system displays the weight of each raw material according to the weight sensor, judges whether the raw material proportion is correct or not, displays the liquid level of the buffer tank according to the liquid level sensor, and automatically feeds materials according to the liquid level; the extraction system sequentially starts 40 extraction machines or respectively starts the extraction machines according to the process requirements; the separation system uses a centrifuge to separate solid and liquid; the liquid-liquid separation system uses a liquid-liquid separator to separate liquid from liquid; the evaporative crystallization system uses evaporative crystallization equipment to carry out evaporative crystallization on liquid; the alarm control system is provided with an alarm monitoring device and an acousto-optic alarm output device, and when an abnormal state is displayed in the monitoring device, the system can automatically enter an alarm mode; when the system enters the mode, the monitoring equipment is started, the monitored state is displayed on the industrial personal computer, when the system detects an abnormal state, the system can analyze the fault level, if the system has a general fault, the system continues to operate, the alarm lamp is turned on, the alarm sound is sounded, the system can pop up fault information to indicate a fault occurrence point and display a fault removing method, when the fault state is processed, an operator needs to confirm the fault and reset the alarm state, the alarm device can stop alarming, and the alarm is released; if the fault is a serious fault, the system can be directly stopped, meanwhile, fault information can be popped up by the system, a fault occurrence point is indicated, a fault removing method is displayed, after the fault is removed, the information is confirmed, and the next starting is waited; the system is provided with a fault list picture, can display the time, fault information, fault grade, fault position, fault elimination and other contents of all faults, can automatically give an alarm, and can be restarted only after an operator presses a confirm key and the system is reset after the abnormal condition is cleared.
As shown in fig. 1, the control system of the extraction machine further comprises support adjusting mechanisms distributed at the bottom of the extraction machine, each support adjusting mechanism comprises six second buffer bases 3 uniformly distributed along the circumferential direction, first buffer bases 1 are installed at the centers of the six second buffer bases 3, the first buffer bases 1 are connected with the six second buffer bases 3 through clamping strips 2, and the first buffer bases 1 are identical to the second buffer bases 3 in structure.
As shown in fig. 2 and fig. 3, the first buffer base 1 includes a mounting base 11 and a top plate 15 which are distributed oppositely, four positioning members 14 are uniformly distributed at the bottom of the top plate 15 along the circumferential direction, the bottoms of the positioning members 14 are connected with the mounting base 11 through a sliding member 12, a conical spring 13 is mounted at the outer sides of the positioning members 14 and the sliding member 12, and two ends of the conical spring 13 are fixedly connected with the mounting base 11 and the top plate 15 respectively; the mounting base 11 and the top plate 15 are both of disc structures with the same radius, so that the matching effect of the device is improved, and the adaptability is improved;
the mounting base 11 comprises a mounting table 111, four piston cylinders 115 and four rubber tables 114 are uniformly distributed on the surface of the mounting table 111 along the circumferential direction, the tops of the four rubber tables 114 are connected through a positioning plate 116, and a limiting hole 117 is formed in the center of the positioning plate 116; six clamping grooves 112 are uniformly distributed at the edge of the bottom of the mounting table 111 along the circumferential direction, dovetail grooves 113 are symmetrically formed in two side walls of each clamping groove 112, and dovetail matching is formed between two sides of each clamping strip 2 and two side walls of each clamping groove 112, so that matching resistance between the clamping strips 2 and the clamping grooves 112 is reduced;
a guide post 151 matched with the limiting hole 117 is vertically arranged in the center of the bottom of the top plate 15, a limiting block 152 is arranged at the bottom of the guide post 151, and four threaded holes 153 are uniformly distributed in the edge of the bottom of the top plate 15 along the circumferential direction; a compression spring is arranged between the limiting block 152 and the surface of the mounting table 111, so that the buffering effect of the device is improved;
the positioning element 14 comprises a stud 142 and a positioning column 141 which are fixedly connected with each other, the stud 142 is in threaded fit with the threaded hole 153, the center of the bottom of the positioning column 141 is provided with a guide hole 143, and the periphery of the guide hole 143 is provided with a pressure relief groove 144;
the sliding part 12 comprises a sliding column 121 and a piston 122 which are fixedly connected with each other, the sliding column 121 is in sliding fit with the guide hole 143, the piston 122 is in sliding fit with the piston cylinder 115, a plurality of through holes 123 are uniformly distributed on the surface of the piston 122, and the aperture of each through hole 123 is 0.5-1 mm, so that the top plate 15 can slowly and stably fall.
According to the invention, the six second buffer bases and the central first buffer base are uniformly distributed along the circumferential direction, so that the bottom of the extractor can be well buffered and supported, the impact force in the vertical direction can be effectively decomposed under the matching action of the piston and the piston cylinder, the use effect is good, the service life of the extractor is greatly prolonged, and the stable and continuous operation of an extractor system is ensured.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

Claims (5)

1. The utility model provides an extractor control system based on buffering adjustment technique, includes the support adjustment mechanism who distributes in the extractor bottom, its characterized in that: the supporting and adjusting mechanism comprises six second buffer bases (3) which are uniformly distributed along the circumferential direction, a first buffer base (1) is installed in the centers of the six second buffer bases (3), the first buffer base (1) is connected with the six second buffer bases (3) through clamping strips (2), and the first buffer base (1) and the second buffer bases (3) are identical in structure;
the first buffer base (1) comprises a mounting base (11) and a top plate (15) which are distributed oppositely, four positioning pieces (14) are uniformly distributed at the bottom of the top plate (15) along the circumferential direction, the bottoms of the positioning pieces (14) are connected with the mounting base (11) through a sliding piece (12), conical springs (13) are mounted on the outer sides of the positioning pieces (14) and the sliding piece (12), and two ends of each conical spring (13) are fixedly connected with the mounting base (11) and the top plate (15) respectively;
the mounting base (11) comprises a mounting table (111), four piston cylinders (115) and four rubber tables (114) are uniformly distributed on the surface of the mounting table (111) along the circumferential direction, the tops of the four rubber tables (114) are connected through a positioning plate (116), and a limiting hole (117) is formed in the center of the positioning plate (116); six clamping grooves (112) are uniformly distributed on the bottom edge of the mounting table (111) along the circumferential direction;
a guide post (151) matched with the limiting hole (117) is vertically arranged in the center of the bottom of the top plate (15), a limiting block (152) is arranged at the bottom of the guide post (151), and four threaded holes (153) are uniformly distributed in the edge of the bottom of the top plate (15) along the circumferential direction;
the positioning piece (14) comprises a stud (142) and a positioning column (141) which are fixedly connected with each other, the stud (142) is in threaded fit with the threaded hole (153), the center of the bottom of the positioning column (141) is provided with a guide hole (143), and the periphery of the guide hole (143) is provided with a pressure relief groove (144);
the sliding part (12) comprises a sliding column (121) and a piston (122) which are fixedly connected with each other, the sliding column (121) is in sliding fit with the guide hole (143), the piston (122) is in sliding fit with the piston cylinder (115), and a plurality of through holes (123) are uniformly distributed on the surface of the piston (122);
including system, extraction system, piece-rate system, liquid-liquid separation system, evaporation crystallization system, alarm control system of prepareeing material, wherein: the material preparation system displays the weight of each raw material according to the weight sensor, judges whether the raw material proportion is correct or not, displays the liquid level of the buffer tank according to the liquid level sensor, and automatically feeds materials according to the liquid level; the extraction system sequentially starts 40 extraction machines or respectively starts the extraction machines according to the process requirements; the separation system uses a centrifuge to separate solid and liquid; the liquid-liquid separation system uses a liquid-liquid separator to separate liquid from liquid; the evaporative crystallization system uses evaporative crystallization equipment to carry out evaporative crystallization on liquid; the alarm control system is provided with an alarm monitoring device and an acousto-optic alarm output device, and when an abnormal state is displayed in the monitoring device, the system can automatically enter an alarm mode; when the system enters the mode, the monitoring equipment is started, the monitored state is displayed on the industrial personal computer, when the system detects an abnormal state, the system can analyze the fault level, if the system has a general fault, the system continues to operate, the alarm lamp is turned on, the alarm sound is sounded, the system can pop up fault information to indicate a fault occurrence point and display a fault removing method, when the fault state is processed, an operator needs to confirm the fault and reset the alarm state, the alarm device can stop alarming, and the alarm is released; if the fault is a serious fault, the system can be directly stopped, meanwhile, fault information can be popped up by the system, a fault occurrence point is indicated, a fault removing method is displayed, after the fault is removed, the information is confirmed, and the next starting is waited; the system is provided with a fault list picture which can display the time, fault information, fault grade, fault position and fault elimination of all faults, and the system can automatically alarm, and can be restarted only after an operator presses a confirm key and the system is reset after the abnormal condition is cleared.
2. The control system of the extraction machine based on the buffer adjustment technology, as claimed in claim 1, is characterized in that: dovetail grooves (113) are symmetrically formed in two side walls of the clamping groove (112), and dovetail matching is formed between two sides of the clamping strip (2) and two side walls of the clamping groove (112).
3. The control system of the extraction machine based on the buffer adjustment technology, as claimed in claim 1, is characterized in that: the aperture of the through hole (123) is 0.5-1 mm.
4. The control system of the extraction machine based on the buffer adjustment technology, as claimed in claim 1, is characterized in that: and a compression spring is arranged between the limiting block (152) and the surface of the mounting table (111).
5. The control system of the extraction machine based on the buffer adjustment technology, as claimed in claim 1, is characterized in that: the mounting base (11) and the top plate (15) are both of disc structures with the same radius.
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CN107752519B (en) * 2017-11-02 2018-10-09 台州市金算子知识产权服务有限公司 A kind of movable seat chair form buffer mechanism
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