CN107090320A - Based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level - Google Patents

Based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level Download PDF

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Publication number
CN107090320A
CN107090320A CN201710455221.1A CN201710455221A CN107090320A CN 107090320 A CN107090320 A CN 107090320A CN 201710455221 A CN201710455221 A CN 201710455221A CN 107090320 A CN107090320 A CN 107090320A
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gas
heat removing
removing tube
fluidized
level
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CN107090320B (en
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田原宇
乔英云
谢克昌
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China University of Petroleum East China
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China University of Petroleum East China
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/08Production of synthetic natural gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/10Working-up natural gas or synthetic natural gas
    • C10L3/101Removal of contaminants
    • C10L3/106Removal of contaminants of water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)

Abstract

The present invention is provided based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, the gas-solid separator gas vent of fluidized-bed reactor of the one-level with heat removing tube is connected by water cooler with gas-liquid eddy flow dehydrator entrance, and the gas vent of gas-liquid eddy flow dehydrator is connected with the gas distributor of two grades of fluidized-bed reactors with heat removing tube;The gas-solid separator gas vent of two grades of fluidized-bed reactors with heat removing tube is connected by water cooler with gas-liquid eddy flow dehydrator entrance, and the gas vent of gas-liquid eddy flow dehydrator is connected with the gas distributor of fluidized-bed reactor of the three-level with heat removing tube;Water cooler and fixed bed methanator entrance UNICOM of the gas-solid separator gas vent of fluidized-bed reactor of the three-level with heat removing tube by temperature adjustment, the outlet of fixed bed methanator is product gas outlet;The coolant outlet of water cooler is connected with the entrance of heat removing tube.

Description

Based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level
1. technical field
The present invention is provided based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, belongs to coal chemical industry neck Domain.
2. background technology
Coal obtains synthesis gas by gasification, and a kind of important way that natural gas is coal clean conversion is produced in synthesis gas methanation Footpath is China's Optimization of Energy Structure and ensures a kind of important means of energy security, is that the one kind for alleviating local atmosphere pollution has Effect means, and natural gas from coal has certain competitiveness, and this has all promoted flourishing for natural gas from coal industry.
Mainly include H in the unstripped gas of synthesis gas methanation reaction2、CO、CO2、CH4、H2O、N2With the gas such as Ar, in methane The chemical reaction that may occur during change has 11 kinds, and wherein key reaction is CO methanation reactions, CO2Methanation reaction and CO Transformationreation etc..
CO methanation reactions are CO+3H2=CH4+H2O, CO2Methanation reaction is CO2+4H2=CH4+2H2O, CO conversion are anti- Answer position CO+H2O=H2+CO2, CO methanation reactions, CO2Methanation reaction is the positive reaction for promoting methane generation, CO transformationreations Position CO+H2O=H2+CO2It is to suppress the negative reaction that methane is generated, removing generation water is conducive to during synthesis gas methanation reaction Improve methanation conversion ratio and selectivity.Other CO methanation reactions and CO2Methanation reaction is strong exothermal reaction, usual feelings Under condition, 74 DEG C of temperature rise can be produced by often converting 1% CO, often convert 1% CO260 DEG C of temperature rise can be produced, and reacts temperature Degree is higher, and CO conversion ratios are lower, and the requirement to methanation catalyst is also higher.
Since being found from CO methanation reactions, methanation reaction is widely used in ammonia synthesizing industry, trace amounts of CO removing, fuel Battery, part gas methanation and in terms of producing synthetic natural gas.Since 1940s, people successively develop a variety of Methanation process, can be divided into insulation fix bed, isothermal fixed bed, fluid bed and liquid phase methanation several according to type of reactor Technique.
In insulation fix bed methanation, the adiabatic temperature rise that methanation reaction directly occurs for synthesis gas is high, reactor Outlet temperature is more than 900 DEG C, this heat-resisting quantity to reactor, waste heat boiler, steam superheater, the selection of pipeline and catalyst Very high requirement can be proposed, and cracking reaction analysis carbon easily occurs for methane under high temperature, increases bed pressure drop and reduces catalyst Life-span.For effectively control reactor temperature rise, realized typically by dilution unstripped gas, optional mode there are some processes Gas is circulated at high proportion, some processes gas is circulated and increases a small amount of steam, addition some vapor etc., realizes the methane under decreasing temperature Change reaction balance, synthetic natural gas is obtained eventually through multistage methanation reaction.Process gas circulates add compression energy at high proportion Consumption and investment.
Fixed bed indirect heat exchange isothermal methanation reactor, is moved during hot cold pipe is embedded beds, and with these Isothermal fixed bed methanation process is have developed based on warm methanator.Isothermal fixed bed methanator is by first Alkylation reaction liberated heat can byproduct steam.But due to structure limitation, equipment enlarging is limited.
Compared with fixed bed reactors, mass transfer and heat transfer have greater advantage in fluidized-bed reactor, more Be adapted to extensive strongly exothermic process, particularly fluid catalyst easily to remove, add and recycle, with reaction effect it is good, The advantages of simple to operate and relatively low operating cost, be the optimum response device of synthesis gas full methanation.But some are also faced with to ask Topic, is particularly engineered scale-up problem, and such as catalyst entrainment and loss are serious, reaction temperature is whard to control, device operating pressure Low, reaction conversion ratio is relatively low, and catalyst change amount is larger to result in the need for cheap catalyst etc..
Slurry bed system methanation process is that the mixed gas entrained catalyst that generates in paste state bed reactor and liquid phase component are logical Cross gas-liquid separator separates, gas-phase product produces synthetic natural gas by condensation, separation, liquid product with it is fresh in storage tank Catalyst is mixed to join in slurry bed system methanator, and pre- heat effect is played to fresh catalyst.Slurry bed system methane chemical industry Skill has good heat transfer property, easily realizes low-temperature operation, with higher CH4Selective and preferable flexibility, but due to Process liquid is isolated, and CO conversion ratios are relatively low, and catalyst loss is larger.
Select suitable reactor and device, how controlling reaction temperature in the reasonable scope and makes full use of methanation anti- It is to improve synthesis gas methanation process process competitiveness to answer heat, improve methanation conversion ratio and selectivity and reduce process energy consumption Key point.
3. the content of the invention
The purpose of the present invention is exactly to provide and be based between level to overcome the shortcomings of existing synthesis gas methanation technology to exist The synthesis gas fluid bed preparing natural gas by methanation device of dehydration, reduces taking for fluid bed heat removing tube hot negative by fractional order reaction Lotus, improves the effecting reaction sectional area of fluid bed;Dehydration inhibits the negative reaction of methanation reaction between level, greatly improves methane Change conversion ratio and selectivity;Remnants CO and H are solved finally by fixed bed methanator2Highly effective reaction, regulate and control product Quality.
Technical scheme:
The purpose of the present invention is by taking by the methanation of synthesis gas fluid bed, fractional order reaction regulation and control and being dehydrated between heat, level Conversion ratio and selectivity, heat removing tube the Integration ofTechnology such as independently disconnect to reduce energy consumption and the investment of preparing methane by synthetic gas device, really The stable of neighbourhood administrative system alkylation unit covers with excellent operation.It is characterized in that the gas-solid separator of fluidized-bed reactor of the one-level with heat removing tube Gas vent is connected by water cooler with gas-liquid eddy flow dehydrator entrance, and the gas vent of gas-liquid eddy flow dehydrator is carried with two grades The gas distributor connection of the fluidized-bed reactor of heat removing tube;The gas-solid separator of two grades of fluidized-bed reactors with heat removing tube Gas vent is connected by water cooler with gas-liquid eddy flow dehydrator entrance, and the gas vent of gas-liquid eddy flow dehydrator is carried with three-level The gas distributor connection of the fluidized-bed reactor of heat removing tube;The gas-solid separator of fluidized-bed reactor of the three-level with heat removing tube Water cooler and fixed bed methanator entrance UNICOM of the gas vent by temperature adjustment, the outlet of fixed bed methanator is Product gas outlet;The coolant outlet of water cooler is connected with the entrance of heat removing tube.
Fluidized-bed reactor inner bottom part with heat removing tube is provided with gas distributor;Top is separated provided with gas solid separation Device, the solid dipleg with flutter valve is extend into the middle part of the catalyst bed of material, and gas vent stretches out fluidized-bed reactor;Fluidized-bed reaction Circumferentially be provided with equally distributed heat removing tube at the top of device, the cooling water inlet of every heat removing tube and high temperature saturation water out respectively with Cold intake pipe is independently connected with drum by valve.
Heat removing tube is to enter to go out at the top of cooling water, endless tube at the top of the connection of interior bottom of the tube, the sleeve structure of top seal, central tube High temperature saturation water.
The lower part outlet of gas-liquid eddy flow dehydrator carries two-stage lock hopper, and lock hopper lower end is respectively mounted lock hopper valve.
The reaction condition of fluidized-bed reactor with heat removing tube is 240-500 DEG C and 0.3-6.0Mpa, synthesis gas CO/H2 For 1:3.
The temperature of product gas is 30-150 DEG C, the water cooling that the third level passes through temperature adjustment cross-line valve after first and second grades of water coolers The temperature of product gas is 250-400 DEG C after device.
Embodiment is described the features of the present invention by the present invention in detail.
4. brief description of the drawings
Accompanying drawing is process schematic representation of the invention.
The drawing of accompanying drawing sets bright as follows:
1st, one-level with the fluidized-bed reactor 2 of heat removing tube, gas distributor 3, gas-solid separator 4, water cooler 5, Gas-liquid eddy flow dehydrator 6, lock hopper 7, lock hopper valve 8, heat removing tube 9, two grades of fluidized-bed reactors with heat removing tube, 10, three Level with the fluidized-bed reactor 11 of heat removing tube, fixed bed reactors 12, stop valve 13, saturated vapor water bag 14, temperature adjustment across The product gas outlet of line valve 15.
With reference to the accompanying drawings and examples come be described in detail the present invention process characteristic.
5. embodiment
Embodiment, gas-solid separator (3) gas vent of fluidized-bed reactor (1) of the one-level with heat removing tube passes through water cooling Device (4) is connected with gas-liquid eddy flow dehydrator (5) entrance, and the gas vent of gas-liquid eddy flow dehydrator (5) and two grades carry heat removing tube Fluidized-bed reactor (9) gas distributor (2) connection;The gas-solid point of two grades of fluidized-bed reactors (9) with heat removing tube It is connected from device (3) gas vent by water cooler (4) with gas-liquid eddy flow dehydrator (5) entrance, the gas of gas-liquid eddy flow dehydrator (5) Body is exported to be connected with the gas distributor (2) of fluidized-bed reactor (10) of the three-level with heat removing tube;Three-level carries heat removing tube Water cooler (4) and fixed bed methanation reaction that gas-solid separator (3) gas vent of fluidized-bed reactor (10) passes through temperature adjustment Device (11) entrance UNICOM, fixed bed methanator (11) outlet is product gas outlet;The coolant outlet of water cooler (4) with The entrance connection of heat removing tube (8).
Fluidized-bed reactor inner bottom part with heat removing tube is provided with gas distributor (2);Top is provided with gas solid separation point From device (3), the solid dipleg with flutter valve is extend into the middle part of the catalyst bed of material, and gas vent stretches out fluidized-bed reactor;Fluidisation Bed reactor head is circumferentially provided with equally distributed heat removing tube (8), the cooling water inlet of every heat removing tube (8) and high temperature saturation Water out is independently connected with cold intake pipe and drum by valve respectively.
Heat removing tube (8) is to enter cooling water, endless tube top at the top of the connection of interior bottom of the tube, the sleeve structure of top seal, central tube Portion goes out high temperature saturation water.
The lower part outlet of gas-liquid eddy flow dehydrator (5) carries two-stage lock hopper (6), and lock hopper lower end is respectively mounted lock hopper valve (7).
The reaction condition of fluidized-bed reactor with heat removing tube is 240-500 DEG C and 0.3-6.0Mpa, synthesis gas CO/H2 For 1:3.
First and second grades of water coolers (4) afterwards product gas temperature be 30-150 DEG C, the third level passes through temperature adjustment cross-line valve (14) water cooler (4) afterwards product gas temperature be 250-400 DEG C.
Concrete operations are:CO/H after converting2For 1:3 decontaminating syngas sends into one-level band by gas distributor (2) There are the fluidized-bed reactor (1) of heat removing tube, part CO and/H2With micro mist catalyst under 240-500 DEG C and 0.3-6.0Mpa, lead to Cross heat removing tube (8) heat exchange and occur samming methanation reaction, generation methane and vapor, product gas is de- by gas-solid separator (3) After catalyst, cooled down by water cooler (4), into gas-liquid eddy flow dehydrator (5);Product gas is carried into two grades and taken after dehydration The fluidized-bed reactor (9) of heat pipe, repeats said process;Product gas after second dehydration is again introduced into three-level and carries heat removing tube After fluidized-bed reactor (10), CO and/H2With micro mist catalyst under 240-500 DEG C and 0.3-6.0Mpa, pass through heat removing tube (8) Samming methanation reaction occurs for heat exchange, after product gas is by gas-solid separator (3) Removal of catalyst, passes through the tune of water cooler (4) Warm cross-line valve (14) regulating and controlling temperature;In every grade of fluid bed methanation, cooling water is being entered after first passing through water cooler (4) heat exchange Enter heat removing tube (8) heat exchange and produce mesohigh saturated vapor;Third-order reaction gas is directly entered methanation fixed bed reactors (11), adjusts The product quality of synthetic natural gas is controlled, generation product gas sends into pipe network after being dehydrated by product gas outlet (15).
In addition, the technique can also be by increasing or decreasing the series that reaction is classified, the series being mainly dehydrated, to adapt to not With the change for synthesizing its raw material composition.
It is provided by the present invention based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, it is anti-by classification The thermic load that takes of fluid bed heat removing tube should be reduced, heat removing tube total sectional area is less than fluid bed sectional area 13%, it is ensured that fluidisation Quality, improves fluid bed effecting reaction region;Dehydration inhibits the negative reaction of methanation reaction between level, and CO conversion ratios are more than 99%th, methanation is selectively more than 99%;Remnants CO and H are solved finally by fixed bed methanator2Highly effective reaction, Natural gas methane content is more than 99.6%;Relatively existing fixed bed part circulation methanation industrialization process, energy-conservation 35% is saved Investment 30%;Compared with fluid bed methanation experiment or pilot process, conversion ratio improves 15%, and selectivity improves 10%, classification Reaction puies forward the design and processing that control takes calorific intensity to simplify fluidized-bed reactor, and single branch heat removing tube breaks down, and only need to cut off top Portion's stop valve, does not influence production is stable to cover with excellent operation.

Claims (6)

1. based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, its technical characteristic is that one-level carries heat removing tube The gas-solid separator gas vent of fluidized-bed reactor be connected by water cooler with gas-liquid eddy flow dehydrator entrance, gas-liquid eddy flow The gas vent of dehydrator is connected with the gas distributor of two grades of fluidized-bed reactors with heat removing tube;Two grades carry heat removing tube The gas-solid separator gas vent of fluidized-bed reactor be connected by water cooler with gas-liquid eddy flow dehydrator entrance, gas-liquid eddy flow The gas vent of dehydrator is connected with the gas distributor of fluidized-bed reactor of the three-level with heat removing tube;Three-level carries heat removing tube The gas-solid separator gas vent of fluidized-bed reactor joined by the water cooler of temperature adjustment with fixed bed methanator entrance Logical, the outlet of fixed bed methanator is product gas outlet;The coolant outlet of water cooler is connected with the entrance of heat removing tube.
2. it is according to claim 1 based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, its feature It is that the fluidized-bed reactor inner bottom part with heat removing tube is provided with gas distributor;Top is provided with gas solid separation separator, band The solid dipleg for having flutter valve is extend into the middle part of the catalyst bed of material, and gas vent stretches out fluidized-bed reactor;Fluidized-bed reactor top Portion is circumferentially provided with equally distributed heat removing tube, and the cooling water inlet of every heat removing tube and high temperature saturation water out take with cold respectively Water pipe is independently connected with drum by valve.
3. it is according to claim 1 based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, its feature It is to enter at the top of cooling water, endless tube to go out high temperature at the top of the connection of interior bottom of the tube, the sleeve structure of top seal, central tube to be heat removing tube Saturation water.
4. it is according to claim 1 based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, its feature It is that the lower part outlet of gas-liquid eddy flow dehydrator carries two-stage lock hopper, lock hopper lower end is respectively mounted lock hopper valve.
5. it is according to claim 1 based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, its feature The reaction condition for being the fluidized-bed reactor with heat removing tube is 240-500 DEG C and 0.3-6.0Mpa, synthesis gas CO/H2For 1: 3。
6. it is according to claim 1 based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between level, its feature The temperature for being product gas after first and second grades of water coolers is 30-150 DEG C, after water cooler of the third level by temperature adjustment cross-line valve The temperature of product gas is 250-400 DEG C.
CN201710455221.1A 2017-06-16 2017-06-16 Device for preparing natural gas by methanation of synthetic gas fluidized bed based on interstage dehydration Active CN107090320B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050226792A1 (en) * 2004-04-06 2005-10-13 Jahnke Fred C Methanation assembly using multiple reactors
CN101817716A (en) * 2009-02-27 2010-09-01 中国科学院过程工程研究所 Method and device for catalyzing methanation of synthesis gas
CN102827657A (en) * 2012-08-27 2012-12-19 东华工程科技股份有限公司 Isothermal methanation process method for coal to substitute natural gas
CN104357117A (en) * 2014-10-31 2015-02-18 西南化工研究设计院有限公司 Non-circulating methanation process of coal-based synthetic natural gas and liquefied natural gas
CN104419483A (en) * 2013-08-20 2015-03-18 中国石油化工股份有限公司 Coke-oven gas methane synthetic technology with product quality being finely controlled
CN207672007U (en) * 2017-06-16 2018-07-31 中国石油大学(华东) Based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between grade

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050226792A1 (en) * 2004-04-06 2005-10-13 Jahnke Fred C Methanation assembly using multiple reactors
CN101817716A (en) * 2009-02-27 2010-09-01 中国科学院过程工程研究所 Method and device for catalyzing methanation of synthesis gas
CN102827657A (en) * 2012-08-27 2012-12-19 东华工程科技股份有限公司 Isothermal methanation process method for coal to substitute natural gas
CN104419483A (en) * 2013-08-20 2015-03-18 中国石油化工股份有限公司 Coke-oven gas methane synthetic technology with product quality being finely controlled
CN104357117A (en) * 2014-10-31 2015-02-18 西南化工研究设计院有限公司 Non-circulating methanation process of coal-based synthetic natural gas and liquefied natural gas
CN207672007U (en) * 2017-06-16 2018-07-31 中国石油大学(华东) Based on the synthesis gas fluid bed preparing natural gas by methanation device being dehydrated between grade

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