Method for preparing degradable packaging film by using blue algae as base material
Technical Field
The invention belongs to the technical field of packaging materials, and particularly relates to a method for preparing a degradable packaging film by using blue algae as a base material.
Background
The plastic is a high polymer material with good plasticity, is used in the field of packaging, and has unique performance compared with the traditional packaging materials (paper, metal, glass and the like). Various packaging materials made of plastics, such as plastic films, plastic bags, plastic drums and boxes, plastic bottles and cans, composite packaging materials and the like, are widely applied to the field of food packaging, and the market demand is on the rise year by year. Plastic packaging materials can be widely used in food packaging because of their unique and advantageous properties, such as excellent physical and mechanical properties, good chemical stability, light weight, good processability, good appearance, and easy coloring. However, some plastic materials have poor hygienic safety performance, and the packaging waste thereof can have great influence on the environment, thereby influencing the use of the plastic packaging materials in some food packaging fields. However, with the continuous push out and iterative update of new plastic materials, the application of plastic packaging materials in the food field is still dominant compared with other packaging materials.
With the continuous development of plastic film packaging materials and the continuous improvement of processing technologies, food plastic packaging films have entered into the lives of people, and the negative effects and the damages caused by the waste of plastic packaging to the environment are increased. Nowadays, with the continuous enhancement of environmental protection consciousness of people, the food packaging has higher and higher requirements, on one hand, the requirements on the fresh-keeping period of the packaged food are longer and longer, on the other hand, the packaging waste is expected to be degraded by self, and the environmental pollution cannot be generated, so that the demand on green packaging is more and more. In order to obtain food packaging films with more excellent performance and environmental friendliness, the processing technology must be continuously improved and high-quality materials must be selected for preparation.
Disclosure of Invention
The technical problem to be solved is as follows: the invention aims to provide a method for preparing a degradable packaging film by using blue algae as a base material.
The technical scheme is as follows: a method for preparing a degradable packaging film by using blue algae as a base material comprises the following steps:
step 1, cleaning and drying blue algae, and crushing the blue algae into micro powder;
step 2, adding 1 part of the micro powder obtained in the step 1 into 10 parts of water by weight, adding 0.05-0.1 part of liquid cellulase and 0.05-0.1 part of protease, heating to 40-50 ℃ for enzymolysis for 2-4h, inactivating enzyme, and filtering to obtain an enzymolysis liquid;
step 3, adding the enzymatic hydrolysate obtained in the step 2 into an extracting agent with the volume of 3-5 times that of the enzymatic hydrolysate for extraction, discarding an extraction phase, collecting a water phase, and performing reduced pressure concentration to obtain a concentrated solution;
and 4, adding 2-5 parts by weight of isocyanate into 30 parts by weight of the concentrated solution obtained in the step 3, heating to 50-70 ℃ for reaction for 2-4h, then adding 0.8-1.5 parts by weight of glycerol, 0.5-1.2 parts by weight of microcrystalline cellulose, 0.3-0.9 part by weight of simethicone, 0.2-0.7 part by weight of calcium carbonate, 0.1-0.4 part by weight of titanium dioxide, 0.2-0.5 part by weight of cellulose, 0.05-0.15 part by weight of citric acid and 0.3-0.9 part by weight of polyvinyl alcohol, mixing, and then introducing into a double-layer co-extrusion casting machine for casting to obtain the coating.
Preferably, the drying in the step 1 is carried out until the water content of the blue algae is 10-15wt.%.
Preferably, the particle size of the micro powder in the step 1 is 80-100 meshes.
Preferably, the extractant is a mixed solution of tributyl phosphate and toluene, and the volume ratio of the tributyl phosphate to the toluene is 1: 1-1: 4.
preferably, the heating rate in step 4 is 5-10 deg.C/min.
Preferably, the cellulose is one of hydroxyethyl cellulose, hydroxypropyl cellulose and carboxymethyl cellulose.
Has the advantages that: the invention extracts the polyhydric alcohol from the blue algae, reacts with isocyanate, and then adds cellulose and polyvinyl alcohol to prepare the degradable packaging film, and the obtained film has good mechanical property and barrier property.
Detailed Description
Example 1
A method for preparing a degradable packaging film by using blue algae as a base material comprises the following steps:
step 1, cleaning and drying blue algae, and crushing the blue algae into micro powder;
step 2, adding 1 part of the micro powder obtained in the step 1 into 10 parts of water by weight, adding 0.05 part of liquid cellulase and 0.06 part of protease, heating to 40 ℃ for enzymolysis for 4 hours, inactivating enzyme, and filtering to obtain an enzymolysis solution;
step 3, adding the enzymatic hydrolysate obtained in the step 2 into an extracting agent with the volume 3 times that of the enzymatic hydrolysate for extraction, discarding an extraction phase, collecting a water phase, and performing reduced pressure concentration to obtain a concentrated solution;
and 4, adding 2 parts by weight of isocyanate into 30 parts by weight of the concentrated solution obtained in the step 3, heating to 50 ℃ for reaction for 4 hours, then adding 0.8 part by weight of glycerol, 0.5 part by weight of microcrystalline cellulose, 0.3 part by weight of simethicone, 0.2 part by weight of calcium carbonate, 0.1 part by weight of titanium dioxide, 0.2 part by weight of cellulose, 0.05 part by weight of citric acid and 0.3 part by weight of polyvinyl alcohol, mixing, and then introducing into a double-layer co-extrusion casting machine for casting to obtain the coating.
Wherein, the drying in the step 1 is carried out until the water content of the blue algae is 10wt.%, and the particle size of the micro-powder is 80-100 meshes.
The extractant is mixed solution of tributyl phosphate and toluene, and the volume ratio of the tributyl phosphate to the toluene is 1: 1.
in the step 4, the heating rate is 5 ℃/min, and the cellulose is hydroxyethyl cellulose.
The obtained degradable packaging film has the tensile strength of 15.7MPa, the elongation at break of 24.16 percent and the oxygen permeability coefficient of 2.48 multiplied by 10-16The coefficient of carbon dioxide transmission is 5.17 multiplied by 10-16Moisture permeability 248.
Example 2
A method for preparing a degradable packaging film by using blue algae as a base material comprises the following steps:
step 1, cleaning and drying blue algae, and crushing the blue algae into micro powder;
step 2, adding 1 part of the micro powder obtained in the step 1 into 10 parts of water by weight, adding 0.07 part of liquid cellulase and 0.08 part of protease, heating to 45 ℃ for enzymolysis for 4 hours, inactivating enzyme, and filtering to obtain an enzymolysis solution;
step 3, adding the enzymatic hydrolysate obtained in the step 2 into an extracting agent with the volume 4 times that of the enzymatic hydrolysate for extraction, discarding an extraction phase, collecting a water phase, and performing reduced pressure concentration to obtain a concentrated solution;
and 4, adding 4 parts by weight of isocyanate into 30 parts by weight of the concentrated solution obtained in the step 3, heating to 60 ℃ for reaction for 4 hours, then adding 1.1 parts by weight of glycerol, 0.6 part by weight of microcrystalline cellulose, 0.5 part by weight of simethicone, 0.4 part by weight of calcium carbonate, 0.2 part by weight of titanium dioxide, 0.3 part by weight of cellulose, 0.08 part by weight of citric acid and 0.5 part by weight of polyvinyl alcohol, mixing, and then introducing into a double-layer co-extrusion casting machine for casting to obtain the coating.
Wherein, the drying in the step 1 is carried out until the water content of the blue algae is 12wt.%, and the particle size of the micro-powder is 80-100 meshes.
The extractant is mixed solution of tributyl phosphate and toluene, and the volume ratio of the tributyl phosphate to the toluene is 1: 2.
in the step 4, the heating rate is 5 ℃/min, and the cellulose is hydroxypropyl cellulose.
The obtained degradable packaging film has the tensile strength of 17.3MPa, the elongation at break of 23.78 percent and the oxygen permeability coefficient of 2.02 multiplied by 10-16The coefficient of carbon dioxide transmission is 5.24 multiplied by 10-16And moisture permeability 252.
Example 3
A method for preparing a degradable packaging film by using blue algae as a base material comprises the following steps:
step 1, cleaning and drying blue algae, and crushing the blue algae into micro powder;
step 2, adding 1 part of the micro powder obtained in the step 1 into 10 parts of water by weight, adding 0.05 part of liquid cellulase and 0.1 part of protease, heating to 50 ℃ for enzymolysis for 2 hours, inactivating enzyme, and filtering to obtain an enzymolysis liquid;
step 3, adding the enzymatic hydrolysate obtained in the step 2 into an extracting agent with the volume 5 times that of the enzymatic hydrolysate for extraction, discarding an extraction phase, collecting a water phase, and performing reduced pressure concentration to obtain a concentrated solution;
and 4, adding 4 parts by weight of isocyanate into 30 parts by weight of the concentrated solution obtained in the step 3, heating to 60 ℃ for reaction for 2 hours, then adding 1.3 parts by weight of glycerol, 0.9 part by weight of microcrystalline cellulose, 0.7 part by weight of simethicone, 0.5 part by weight of calcium carbonate, 0.3 part by weight of titanium dioxide, 0.4 part by weight of cellulose, 0.12 part by weight of citric acid and 0.8 part by weight of polyvinyl alcohol, mixing, and then introducing into a double-layer co-extrusion casting machine for casting to obtain the coating.
Wherein, the drying in the step 1 is carried out until the water content of the blue algae is 15wt.%, and the particle size of the micro-powder is 80-100 meshes.
The extractant is mixed solution of tributyl phosphate and toluene, and the volume ratio of the tributyl phosphate to the toluene is 1: 3.
in the step 4, the heating rate is 5 ℃/min, and the cellulose is hydroxyethyl cellulose.
The obtained degradable packaging film has the tensile strength of 16.2MPa, the elongation at break of 25.12 percent and the oxygen permeability coefficient of 2.45 multiplied by 10-16The coefficient of carbon dioxide transmission is 5.12 multiplied by 10-16Moisture permeability 238.
Example 4
A method for preparing a degradable packaging film by using blue algae as a base material comprises the following steps:
step 1, cleaning and drying blue algae, and crushing the blue algae into micro powder;
step 2, adding 1 part of the micro powder obtained in the step 1 into 10 parts of water by weight, adding 0.1 part of liquid cellulase and 0.05 part of protease, heating to 50 ℃ for enzymolysis for 2 hours, inactivating enzyme, and filtering to obtain an enzymolysis solution;
step 3, adding the enzymatic hydrolysate obtained in the step 2 into an extracting agent with the volume 5 times that of the enzymatic hydrolysate for extraction, discarding an extraction phase, collecting a water phase, and performing reduced pressure concentration to obtain a concentrated solution;
and 4, adding 5 parts by weight of isocyanate into 30 parts by weight of the concentrated solution obtained in the step 3, heating to 70 ℃ for reaction for 2 hours, then adding 1.5 parts by weight of glycerol, 1.2 parts by weight of microcrystalline cellulose, 0.9 part by weight of simethicone, 0.27 part by weight of calcium carbonate, 0.4 part by weight of titanium dioxide, 0.5 part by weight of cellulose, 0.15 part by weight of citric acid and 0.9 part by weight of polyvinyl alcohol, mixing, and then introducing into a double-layer co-extrusion casting machine for casting to obtain the coating.
Wherein, the drying in the step 1 is carried out until the water content of the blue algae is 15wt.%, and the particle size of the micro-powder is 80-100 meshes.
The extractant is mixed solution of tributyl phosphate and toluene, and the volume ratio of the tributyl phosphate to the toluene is 1: 4.
in the step 4, the heating rate is 10 ℃/min, and the cellulose is hydroxyethyl cellulose.
The obtained degradable packaging film has the tensile strength of 14.8MPa, the elongation at break of 26.38 percent and the oxygen permeability coefficient of 2.65 multiplied by 10-16The coefficient of carbon dioxide transmission is 4.98 multiplied by 10-16And a moisture permeability 242.