The content of the invention
Therefore, an object of the present invention is to provide a kind of flame retardant type polyester resin, the polyester segment of the polyester resin
In ignition-proof element bromine, nitrogen and phosphorus containing high level, excellent flame retardancy, oxygen index (OI) can reach more than 30.
For up to above-mentioned purpose, the present invention is adopted the following technical scheme that:
A kind of flame retardant type polyester resin, is made by following primary raw material through copolyreaction:The bromo- 2- nitros -1,3- of 2- the third two
Alcohol, neopentyl glycol, trimethylol melamine, trihydroxy methyl phosphorous oxide, four bromo terephthalic acids, Pyromellitic Acid diamides
Thing, end-capping reagent.
Present invention use bromine containing ignition-proof element, nitrogen and the bromo- 2- nitros -1,3- propane diols of the higher monomer of P elements such as 2-,
Trimethylol melamine, trihydroxy methyl phosphorous oxide, four bromo terephthalic acids, Pyromellitic Acid diamides thing are used as segment master
Body, cooperates and make it that the ignition-proof element content of gained polyester is higher, excellent flame retardancy, oxygen index (OI) reaches more than 30, can
The field higher for flame-retardancy requirements such as medium density fibre board (MDF)s.
Preferably, the Pyromellitic Acid diamides thing by pyromellitic acid anhydride and tribromaniline in organic solvent
Amidation process is carried out to obtain.
Preferably, the mol ratio of pyromellitic acid anhydride and tribromaniline is 1:1-4, for example, 1:1.2、1:1.5、1:
1.8、1:2.3、1:3、1:3.4、1:3.8 etc., preferably 1:2.
Preferably, the organic solvent is N, N-dimethylformamide.
Preferably, the temperature of amidation process be 110-150 DEG C, for example, 114 DEG C, 118 DEG C, 123 DEG C, 128 DEG C, 133
DEG C, 137 DEG C, 142 DEG C, 146 DEG C, 149 DEG C etc., preferably 130 DEG C, the time is more than 2h, for example, 2.5h, 3.2h, 4h, 4.5h
Deng preferably 4h.
Preferably, organic solvent removing is obtained into the higher Pyromellitic Acid diamides thing of bromine content after reaction terminates.
Preferably, the end-capping reagent is trimellitic anhydride.
Preferably, polyester resin of the present invention is made by following primary raw material through copolyreaction:The bromo- 2- nitre of 2-
Base -1,3-PD 20-30mol%, for example, 22mol%, 24mol%, 26mol%, 28mol% etc., neopentyl glycol 5-
15mol%, for example, 7mol%, 9mol%, 11mol%, 14mol% etc., trimethylol melamine 5-10mol%, for example
For 7mol%, 9mol% etc., for example, trihydroxy methyl phosphorous oxide 2-5mol%, 3.5mol%, 4.6mol% etc., Pyromellitic Acid
Diamides thing 20-35mol%, for example, 22mol%, 24mol%, 26mol%, 28mol%, 33mol% etc., tetrabromo is to benzene two
Formic acid 10-25mol%, for example, 12mol%, 15mol%, 19mol%, 22mol%, 24mol% etc., trimellitic anhydride 5-
10mol%, for example, 7mol%, 9mol% etc., the molar percentage of each above-mentioned raw material is that each feed molar number accounts for above-mentioned original
The ratio of the total mole number of material, the catalyst amount that copolyreaction is used is the 0.1-0.3% of raw material gross mass, is, for example,
0.11%th, 0.15%, 0.18%, 0.22%, 0.28% etc..
Preferably, used catalyst is phosphotungstic acid.
Preferably, the acid number of the polyester resin be 40-60mgKOH/g, for example, 43mgKOH/g, 48mgKOH/g,
54mgKOH/g, 58mgKOH/g etc., preferably 50-55mgKOH/g.
Preferably, the glass transition temperature (Tg) of the polyester resin be 40-55 DEG C, for example, 44 DEG C, 48 DEG C, 51 DEG C,
54 DEG C etc., preferably 45-50 DEG C.
Preferably, 90-110 DEG C of the softening point of the polyester resin, for example, 94 DEG C, 98 DEG C, 101 DEG C, 104 DEG C, 108
DEG C etc., preferably 95-105 DEG C.
The second object of the present invention is to provide a kind of preparation method of flame retardant type polyester resin of the present invention, including
Following steps:
(1) by the bromo- 2- nitros -1,3- propane diols of 2-, trimethylol melamine, neopentyl glycol, trihydroxy methyl phosphorous oxide
Melting is heated after mixing;
(2) Pyromellitic Acid diamides thing, four bromo terephthalic acids are added into mixed material obtained by step (1), simultaneously
Add catalyst, temperature reaction;
(3) formation for facilitating polyester resin under antioxidant, vacuum is added, treats that acid number is reduced to below 8-12mgKOH/g
When stop vacuumize;
(4) cool, add slow heating after end-capping reagent and produce the polyester resin to carry out acidification reaction to polyester resin.
Obtained product appearance is colourless or light yellow clear material, and acid number is 40-60mgKOH/g, and glass transition temperature (Tg) is 40-55
DEG C, softening point is 90-110 DEG C.
Preferably, the temperature of heating melting is less than 140 DEG C in step (1).
Preferably, the heating added in step (2) after catalyst is carried out under nitrogen protection.
Preferably, 220-245 DEG C, preferably 240 DEG C are warming up to.
Preferably, reaction is extremely steamed without obvious distillate.
Preferably, untill the acid number of reactant is less than 25mgKOH/g.
Preferably, temperature is no more than 245 DEG C in course of reaction.
Preferably, antioxidant is antioxidant 1076 in step (3).
Preferably, the vacuum of vacuum is 50mmHg, and the retention time is 1-3h.
The amount for wherein adding antioxidant determines suitable value, preferably total thing according to specific reaction materials and reaction condition
Expect the 0.1-0.5% of molal quantity, preferably 0.3%.
Preferably, adding end-capping reagent when being cooled to 200 ± 5 DEG C in step (4).
Preferably, 220 DEG C ± 5 are to slowly warm up to, 2-4h, preferably 3h is reacted.
Preferably, stop high temperature discharging, cooling while hot after reaction, granulate.
Preferably, cooling is carried out using the steel band with condensed water.
The third object of the present invention is to provide a kind of powdery paints, includes polyester resin of the present invention.
Other auxiliary agents commonly used in the art can also be added in the powdery paints of the present invention.Preferably, institute of the present invention
The powdery paints stated also includes a kind or 2 kinds in curing agent, curing accelerator, levelling agent, texture agent, degasser, antioxidant
Combination above.
Preferably, powdery paints of the present invention includes following raw material by weight:
Levelling agent is a kind of conventional coating additive, it can promote coating formed during drying and forming-film one it is smooth,
Smooth, uniform film.Levelling agent species is a lot, and the levelling agent species used in different coating is also not quite similar.
After coating application, have one flowing and drying and forming-film process, then gradually form one it is smooth, smooth, uniform
Film.Can film reach the characteristic of flat smooth, referred to as levelability.Shrinkage cavity be coating in levelling with being produced in film forming procedure
One of characteristic defective.During practice of construction, because levelability is bad, occur brush mark during brushing, roller marks, spray are produced during roller coating
Occur tangerine peel during painting, occur together in the drying process the phenomenons such as shrinkage cavity, pin hole, sagging, referred to as levelability it is bad, these
The generation of phenomenon reduces the decoration and defencive function of coating.
Influence the factor of coating levelability a lot, the volatilization gradient and solubility property of solvent, the surface tension of coating, wet film
Thickness and surface tension gradient, the rheological characteristic of coating, construction technology and environment etc., most important of which factor are the surfaces of coating
Wet film is produced in tension force, film forming procedure surface tension gradient and the surface tension homogenization ability on wet film top layer.Improve coating
Levelability need to consider adjustment formula and add suitable auxiliary agent, make coating that there is suitable surface tension and reduction surface
The ability of power gradient.
Levelling agent of the present invention is preferably H88 levelling agents, and the consumption of levelling agent can be according to those skilled in the art
General knowledge be added.
Styrax is called pin hole remover, is to eliminate the bubble in melted powder coating, that is to say that elimination forms film pin
The principal element of hole defect, with the use of that can make to be made, film is more smooth, smooth, uniform, densification with levelling agent for it.As excellent
The mass ratio of choosing, styrax and levelling agent is 1:1-5, preferably 1:2.
Preferably, powdery paints of the present invention includes following raw material by weight:
The powdery paints of the present invention can be prepared using method as known in the art, for example with comprising the following steps
Method::By dosage than heterogeneity be put into high-speed mixer and be sufficiently mixed uniform, then feed the mixture into screw rod and squeeze
Go out in machine and fully melt and knead, then extrusion, tabletting, crushing, obtain described flame retardant type powdery paints.
The activity for the polyester resin that the present invention to finally give by unique raw material and proportioning is higher, can be 120
DEG C solidified, it is adaptable to which the wood quality such as medium density fibre board (MDF), film-forming is excellent.Contain simultaneously in polyester segment containing higher
Ignition-proof element bromine, nitrogen and the phosphorus of amount, excellent flame retardancy, oxygen index (OI) can reach more than 30.Polyester tree provided by the present invention
Coating made from fat has excellent fire resistance.
Embodiment 4
It is same as Example 1, except raw material constitutes as follows:The bromo- 2- nitros -1,3- propane diols 2.5mol of 2-, neopentyl glycol
1.2mol, trimethylol melamine 0.8mol, trihydroxy methyl phosphorous oxide 0.4mol, Pyromellitic Acid diamides thing 2.5mol,
Four bromo terephthalic acid 2.0mol, trimellitic anhydride 0.6mol, antioxidant 10760.02mol.
Prepared powdery paints is 59mgKOH/g with low temperature curing type polyester resin acid number, and glass transition temperature (Tg) is
48 DEG C, 96 DEG C of softening point.
Comparative example 1
It is same as Example 1, except not containing 2- bromo-2-nitro-1,3-propylene glycols in raw material composition.
Comparative example 2
It is same as Example 1, except not containing trimethylol melamine in raw material composition.
Comparative example 3
It is same as Example 1, except not containing trihydroxy methyl phosphorous oxide in raw material composition.
Comparative example 4
It is same as Example 1, except not containing Pyromellitic Acid diamides thing in raw material composition.
Comparative example 5
It is same as Example 1, except not containing four bromo terephthalic acids in raw material composition.
Transparent powder paint embodiment 1:550 parts of polyester resin made from embodiment 1,370 parts of E-12 epoxy resin, H88
6 parts of levelling agent, 3 parts of styrax.
Transparent powder paint embodiment 2:700 parts of polyester resin made from embodiment 2,465 parts of E-12 epoxy resin, H88
6 parts of levelling agent, 5 parts of styrax.
Transparent powder paint embodiment 3:400 parts of polyester resin made from embodiment 3,250 parts of E-12 epoxy resin, H88
4 parts of levelling agent, 2 parts of styrax.
Transparent powder paint embodiment 4:630 parts of polyester resin made from embodiment 4,400 parts of E-12 epoxy resin, H88
7 parts of levelling agent, 2.5 parts of styrax.
Transparent powder paint comparative example 1~5:It is identical with transparent powder paint embodiment 1, except polyester resin is respectively pair
Made from ratio 1~5.
Performance comparison
In the case where other physical properties such as mechanical performance are suitable, polyester is mixed according to formula obtained by above-described embodiment,
Extruded respectively with screw extruder, it is tabletting, broken, then sheet stock is pulverized and sieved powdery paints is made.Powdery paints is using quiet
Electric spray gun is sprayed on the medium density fibre board (MDF) base material after surface treated, is solidified through 120 DEG C/15min, is produced paint coatings.
By the model of preparation according to GB 8624-2012《Construction material and product burns grading performance》Method test, combustion
Burn grade and can reach more than B1 grades, be fire retardant section bar material;Part formulation even can reach A2Level, is fire-retardant type material, and
The sample sheet material that common polyester resin is made generally is B3Level, is type inflammable material, can reach B2Level, is burnable
Material.
The burning rank of the gained coating of transparent powder paint comparative example 1~5 is B2Level, is burnable material, mechanical performance
Relative to the difference of transparent powder paint embodiment 1~4.
Therefore, excellent, the excellent combination property of Flame Retardancy energy prepared by the present invention, the bromo- 2- nitros of component 2--
1,3- propane diols, trimethylol melamine, trihydroxy methyl phosphorous oxide, four bromo terephthalic acids, Pyromellitic Acid diamides thing
Mutually collaboration, interaction is indispensable.
Obviously, above-described embodiment is only intended to clearly illustrate example, and the not restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.