CN107070139A - Using the rotor coiling technique of the double independent windings of double commutator single-chip groups - Google Patents

Using the rotor coiling technique of the double independent windings of double commutator single-chip groups Download PDF

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Publication number
CN107070139A
CN107070139A CN201710105603.1A CN201710105603A CN107070139A CN 107070139 A CN107070139 A CN 107070139A CN 201710105603 A CN201710105603 A CN 201710105603A CN 107070139 A CN107070139 A CN 107070139A
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CN
China
Prior art keywords
commutator
hook
silicon steel
copper
coiling
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Pending
Application number
CN201710105603.1A
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Chinese (zh)
Inventor
徐东
张琴
李霞
胡银锋
蒋志伟
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Tps Technology Co Ltd
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Tps Technology Co Ltd
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Priority to CN201710105603.1A priority Critical patent/CN107070139A/en
Publication of CN107070139A publication Critical patent/CN107070139A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/09Forming windings by laying conductors into or around core parts by laying conductors into slotted rotors

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Dc Machiner (AREA)

Abstract

The invention discloses a kind of rotor coiling technique using double double independent windings of commutator single-chip group, the commutator A1 copper hook is consistent with silicon steel chip R winding slot R1 center line angles with commutator B1 copper hook, the commutator A copper hook A2 are consistent with silicon steel chip R winding slot R1 center line angles with commutator B copper hook B2, commutation copper hook all on A, B and whole corresponding, the steps of silicon steel chip R winding slots(1)Coiling enters after line from commutator A ends A1 copper hook position, clockwise about motor shaft around to the silicon steel film trap on copper hook opposite, the step(4)Commutator A ends mono- groove of silicon steel chip R position, the step rotationally clockwise(5)Commutator B ends rotate in an anti-clockwise direction mono- groove position of silicon steel chip R, and all winding A copper hooks corresponding with winding B can be made consistent with silicon steel chip slot, using such a wire winding, make the advantage that the energy consumption of rotor is low, function is complete, market potential is huge, has a extensive future.

Description

Using the rotor coiling technique of the double independent windings of double commutator single-chip groups
Technical field
The invention belongs to machine field, it is more particularly related to a kind of double solely using double commutator single-chip groups The rotor coiling technique of vertical winding.
Background technology
Existing direct current permanent magnet motor rotor is generally using single commutator, simplex winding, single-chip group structure, using the rotor knot The direct current permanent magnet motor shortcoming of structure is inefficiency, and energy consumption is too high;Under high rotary speed working state, spark is excessive.To solve The defect of above rotor, prior art has using double commutator, double winding, dual chip group structures, using the rotor structure Direct current permanent magnet motor shortcoming be that volume is excessive, complex process, cost is high.
In order to solve above rotor defect, the present invention propose it is a kind of using double commutator single-chip groups it is double it is independent around The newest wire winding of rotor of group.
The content of the invention
A kind of rotor using double double independent windings of commutator single-chip group, including motor shaft, commutator A, winding Loop A, silicon steel chip R, commutator B, winding coil B, the silicon steel chip R are on motor shaft, the commutator A, commutation Device B is located at silicon steel chip R4 two ends, the silicon steel chip R and has winding coil A and winding coil are provided between two commutators B。
A kind of rotor coiling technique using double double independent windings of commutator single-chip group, comprises the following steps:
(1)The the first hook coiling of commutator A ends
Coiling from commutator A ends A1 copper hook position enter line, clockwise about motor shaft around to copper hook opposite silicon steel film trap, from silicon steel sheet The grooves of R 7, which enter, to be completed after wire circle across going out to carry out coiling to R 13 grooves position, then clockwise about to being hung with winding slot opposite to commutation The A2 copper hooks at device A ends;
(2)The the first hook coiling of commutator B ends
From commutator B ends B1 copper hook position enter line, counterclockwise around motor shaft around to copper hook opposite silicon steel film trap, from silicon steel sheet R 13 Groove enters to go out to carry out coiling across to the grooves of R 7 position, completes after wire circle, then hung counterclockwise around to winding slot opposite to commutator B The B2 copper hooks at end;
(3)Second hook coiling
Two ends complete the coiling further around commutator A ends A2 hooks after the coiling of the first hook, and method is identical with A1 copper hooks with position, will be around Line is hung to commutator A ends A3 hooks, and commutator A ends A2 hooks are after complete, and commutator B end coilings are identical with B1 hook windings, and coiling is hung To commutator B ends B3 hooks;
(4)The hook coiling of commutator A ends the 3rd
Enamel wire is from commutator A ends A3 hooks after complete two hook, clockwise about shaft core around to copper hook opposite silicon steel film trap, from silicon steel The grooves of piece R 8 enter to go out to carry out coiling across to R 14 grooves position, completes after wire circle, then is hung clockwise about to winding slot opposite to changing To the A4 copper hooks at device A ends;
(5)The hook coiling of commutator B ends the 3rd
From commutator B ends B3 hooks, counterclockwise around motor shaft around to copper hook opposite silicon steel film trap, from the grooves of silicon steel sheet R 14 enter across to R8 grooves position goes out to carry out coiling, completes after wire circle, then hung counterclockwise around to winding slot opposite to the B4 copper at commutator B ends Hook;
(6)4th hook coiling
Two ends complete the coiling further around commutator A ends A5 hooks after the coiling of the 4th hook, and method is identical with A4 copper hooks with position, will be around Line is hung to commutator A ends A5 hooks, and commutator A ends A5 hooks are after complete, and commutator B end coilings are identical with B4 hook windings, and coiling is hung To commutator B ends B5 hooks;
(7)N-th hook coiling
Commutator A ends often rotate one groove position of silicon steel chip around complete two copper hooks clockwise, according to said method complete commutator An hooks, the An hooks at commutator B ends at A ends, and silicon steel chip Rn grooves.
It is preferred that, the commutator A1 copper hook and commutator B1 copper hook and silicon steel chip R winding slot R1 center lines angle one Cause.
It is preferred that, the commutator A copper hook A2 and commutator B copper hook B2 and silicon steel chip R winding slot R1 center line angles Unanimously.
It is preferred that, the upper all copper hooks of commutator A, B are all corresponding with silicon steel chip R winding slots.
It is preferred that, the step(1)Coiling enters after line from commutator A ends A1 copper hook position, clockwise about shaft core around to copper hook The silicon steel film trap on opposite.
It is preferred that, the step(4)Commutator A ends mono- groove of silicon steel chip R position rotationally clockwise.
It is preferred that, the step(5)Commutator B ends rotate in an anti-clockwise direction mono- groove position of silicon steel chip R.
Beneficial effect:The invention provides a kind of rotor coiling using double double independent windings of commutator single-chip group Technique, the commutator A1 copper hook is consistent with silicon steel chip R winding slot R1 center line angles with commutator B1 copper hook, the commutation Device A copper hook A2 are consistent with silicon steel chip R winding slot R1 center line angles with commutator B copper hook B2, institute on described commutator A, B Some copper hooks and whole corresponding, the steps of silicon steel chip R winding slots(1)Coiling enters after line from commutator A ends A1 copper hook position, suitable Hour hands are around shaft core around to the silicon steel film trap on copper hook opposite, the step(4)Commutator A ends silicon steel chip R rotationally clockwise One groove position, the step(5)Commutator B ends rotate in an anti-clockwise direction mono- groove position of silicon steel chip R, can make all windings A copper hooks corresponding with winding B are consistent with silicon steel groove, using such a wire winding, make the advantage that the energy consumption of rotor is low, function is complete, Market potential is huge, has a extensive future.
Embodiment
Fig. 1 is motor rotor construction figure.
Fig. 2 is rotor coiling artwork.
A kind of rotor using the double independent windings of double commutator single-chip groups, including motor shaft 1, commutator A2, around Group loop A 3, silicon steel chip R4, commutator B5, winding coil B6, the silicon steel chip R4 are on motor shaft 1, the commutation Device A2, commutator B5 are located at silicon steel chip R4 two ends, the silicon steel chip R4 and have winding coil is provided between two commutators A3 and winding coil B6.
A kind of rotor coiling technique using double double independent windings of commutator single-chip group, it is characterised in that:Including Following steps:
(1)The the first hook coiling of commutator A ends
The commutator A1 copper hook is consistent with silicon steel chip R winding slot R1 center line angles with commutator B1 copper hook, the commutation Device A copper hook A2 are consistent with silicon steel chip R winding slot R1 center line angles with commutator B copper hook B2, institute on described commutator A, B Some copper hooks and silicon steel chip R winding slots are all corresponding, and line is entered from commutator A ends A1 copper hook, around motor shaft around to copper hook pair The silicon steel film trap in face, enters from the grooves of silicon steel sheet R 7 and completes after wire circle across going out to carry out coiling to R 13 grooves position, then clockwise about extremely Hung with winding slot opposite to the A2 copper hooks at commutator A ends;
(2)The the first hook coiling of commutator B ends
From commutator B ends B1 copper hook position enter line, counterclockwise around motor shaft around to copper hook opposite silicon steel film trap, from silicon steel sheet R 13 Groove enters to go out to carry out coiling across to the grooves of R 7 position, completes after wire circle, then hung counterclockwise around to winding slot opposite to commutator B The B2 copper hooks at end;
(3)Second hook coiling
Two ends complete the coiling further around commutator A ends A2 hooks after the coiling of the first hook, and method is identical with A1 copper hooks with position, will be around Line is hung to commutator A ends A3 hooks, and commutator A ends A2 hooks are after complete, and commutator B end coilings are identical with B1 hook windings, and coiling is hung To commutator B ends B3 hooks;
(4)The hook coiling of commutator A ends the 3rd
Commutator A ends mono- groove of silicon steel chip R position rotationally clockwise after complete two hook, enamel wire from commutator A ends A3 hooks, Clockwise about motor shaft around to the silicon steel film trap on copper hook opposite, enter to go out to carry out coiling across to the grooves of R 14 position from the grooves of silicon steel sheet R 8, it is complete Into after wire circle, then clockwise about to being hung with winding slot opposite to the A4 copper hooks at commutator A ends;
(5)The hook coiling of commutator B ends the 3rd
Commutator B ends rotate in an anti-clockwise direction mono- groove of silicon steel chip R position, from commutator B ends B3 hooks, counterclockwise around motor shaft around To the silicon steel film trap on copper hook opposite, enter to go out to carry out coiling across to R8 grooves position from the grooves of silicon steel sheet R 14, complete after wire circle, another mistake Hour hands are hung to the B4 copper hooks at commutator B ends around to winding slot opposite;
(6)4th hook coiling
Two ends complete the coiling further around commutator A ends A5 hooks after the coiling of the 4th hook, and method is identical with A4 copper hooks with position, will be around Line is hung to commutator A ends A5 hooks, and commutator A ends A5 hooks are after complete, and commutator B end coilings are identical with B4 hook windings, and coiling is hung To commutator B5;
(7)N-th hook coiling
Commutator A ends one groove of silicon steel chip position rotationally clockwise, according to said method completes An hooks, the commutation at commutator A ends The An hooks at device B ends, and silicon steel chip Rn grooves.
It is described the invention provides a kind of rotor coiling technique using double double independent windings of commutator single-chip group Commutator A1 copper hook is consistent with silicon steel chip R winding slot R1 center line angles with commutator B1 copper hook, the commutator A copper hooks A2 It is consistent with silicon steel chip R winding slot R2 center line angles with commutator B copper hook B2, on the silicon steel chip R all copper hooks with Silicon steel chip R winding slots are all corresponding, the step(1)Coiling enters after line from commutator A ends A1 copper hook position, clockwise about shaft core Around to the silicon steel film trap on copper hook opposite, the step(4)Commutator A ends mono- groove of silicon steel chip R position, institute rotationally clockwise State step(5)Commutator B ends rotate in an anti-clockwise direction mono- groove position of silicon steel chip R, can make B pairs of all winding A and winding The copper hook answered is consistent with silicon steel groove, using such a wire winding, makes the advantage that the energy consumption of rotor is low, function is complete, market potential is huge Greatly, have a extensive future.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair Equivalent structure or equivalent flow conversion that bright description is made, or directly or indirectly it is used in other related technology necks Domain, is included within the scope of the present invention.

Claims (8)

1. a kind of rotor using double double independent windings of commutator single-chip group, it is characterised in that including motor shaft, commutation Device A, winding coil A, silicon steel chip R, commutator B, winding coil B, the silicon steel chip R are on motor shaft, the commutation Device A, commutator B are located at silicon steel chip R two ends, and winding coil A and winding are provided between the silicon steel chip R and two commutators Coil B.
2. a kind of rotor coiling technique of the double independent windings of the double commutator single rotors processed described in claim 1, it is special Levy and be:Comprise the following steps:
(1)The the first hook coiling of commutator A ends
Coiling from commutator A ends A1 copper hook position enter line, clockwise about motor shaft around to copper hook opposite silicon steel chip slot, from silicon steel The grooves of chip R 7, which enter, to be completed after wire circle across going out to carry out coiling to R 13 grooves position, then clockwise about to winding slot opposite hang to The A2 copper hooks at commutator A ends;
(2)The the first hook coiling of commutator B ends
From commutator B ends B1 copper hook position enter line, counterclockwise around motor shaft around to copper hook opposite silicon steel chip slot, from silicon steel sheet R 13 grooves enter to go out to carry out coiling across to the grooves of R 7 position, completes after wire circle, then hung counterclockwise around to winding slot opposite to commutator The B2 copper hooks at B ends;
(3)Second hook coiling
Two ends complete the coiling further around commutator A ends A2 hooks after the coiling of the first hook, and method is identical with A1 copper hooks with position, will be around Line is hung to commutator A ends A3 hooks, and commutator A ends A2 hooks are after complete, and commutator B end coilings are identical with B1 hook windings, and coiling is hung To commutator B ends B3 hooks;
(4)The hook coiling of commutator A ends the 3rd
Enamel wire is from commutator A ends A3 hooks after complete two hook, clockwise about motor shaft around to copper hook opposite silicon steel film trap, from silicon The grooves of steel disc R 8 enter to go out to carry out coiling across to R 14 grooves position, completes after wire circle, then clockwise about to winding slot opposite hang to The A4 copper hooks at commutator A ends;
(5)The hook coiling of commutator B ends the 3rd
From commutator B ends B3 hooks, counterclockwise around motor shaft around to copper hook opposite silicon steel film trap, from the grooves of silicon steel sheet R 14 enter across to R8 grooves position goes out to carry out coiling, completes after wire circle, then hung counterclockwise around to winding slot opposite to the B4 copper at commutator B ends Hook;
(6)4th hook coiling
Two ends complete the coiling further around commutator A ends A5 hooks after the coiling of the 4th hook, and method is identical with A4 copper hooks with position, will be around Line is hung to commutator A ends A5 hooks, and commutator A ends A5 hooks are after complete, and commutator B end coilings are identical with B4 hook windings, and coiling is hung To commutator B ends B5 hooks;
(7)N-th hook coiling
Commutator A ends often rotate one groove position of silicon steel chip after complete two copper hooks clockwise, according to said method complete commutation An hooks, the Bn hooks at commutator B ends at device A ends, and silicon steel chip Rn grooves.
3. according to a kind of rotor winding technique described in claim 2, it is characterised in that:The commutator A1 copper hook and commutator B1 copper hook is consistent with silicon steel chip R winding slot R1 center line angles.
4. according to the rotor winding technique described in claim 2, it is characterised in that:The commutator A copper hook A2 and commutator B copper Hook B2 is consistent with silicon steel chip R winding slot R1 center line angles.
5. according to the rotor winding technique described in claim 2, it is characterised in that:The upper all copper hooks of commutator A, B with Silicon steel chip R winding slots are all corresponding.
6. according to the rotor winding technique described in claim 2, it is characterised in that:The step(1)Coiling is from commutator A end A1 Copper hook position enters after line, clockwise about shaft core around to copper hook opposite silicon steel film trap.
7. according to the rotor winding technique described in claim 2, it is characterised in that:The step(4)Commutator A ends are square clockwise To mono- groove position of rotation silicon steel chip R.
8. according to the rotor winding technique described in claim 2, it is characterised in that:The step(5)Commutator B ends are square counterclockwise To mono- groove position of rotation silicon steel chip R.
CN201710105603.1A 2017-02-26 2017-02-26 Using the rotor coiling technique of the double independent windings of double commutator single-chip groups Pending CN107070139A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111682664A (en) * 2020-05-26 2020-09-18 揭阳市弘嘉友实业有限公司 Micromotor rotor structure and winding method
CN113394896A (en) * 2021-07-01 2021-09-14 浙江开拓电器股份有限公司 Winding method of multi-pair-pole direct current permanent magnet motor rotor

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1105786A (en) * 1993-06-07 1995-07-26 大宇电子株式会社 Motor capable of using high or low voltage
JPH0847228A (en) * 1994-08-02 1996-02-16 Matsushita Electric Ind Co Ltd Commutator motor

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1105786A (en) * 1993-06-07 1995-07-26 大宇电子株式会社 Motor capable of using high or low voltage
JPH0847228A (en) * 1994-08-02 1996-02-16 Matsushita Electric Ind Co Ltd Commutator motor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111682664A (en) * 2020-05-26 2020-09-18 揭阳市弘嘉友实业有限公司 Micromotor rotor structure and winding method
CN113394896A (en) * 2021-07-01 2021-09-14 浙江开拓电器股份有限公司 Winding method of multi-pair-pole direct current permanent magnet motor rotor
CN113394896B (en) * 2021-07-01 2022-04-19 浙江开拓电器股份有限公司 Winding method of multi-pair-pole direct current permanent magnet motor rotor

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Application publication date: 20170818