CN107069574A - A kind of inclined disc type reel cable laying machine - Google Patents
A kind of inclined disc type reel cable laying machine Download PDFInfo
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- CN107069574A CN107069574A CN201710147122.7A CN201710147122A CN107069574A CN 107069574 A CN107069574 A CN 107069574A CN 201710147122 A CN201710147122 A CN 201710147122A CN 107069574 A CN107069574 A CN 107069574A
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- vertical
- disc type
- tire
- inclined disc
- swash plate
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
- H02G1/10—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle in or under water
Abstract
The invention discloses a kind of inclined disc type reel cable laying machine, including：One inclined disc type drum machine, inclined disc type drum machine is arranged on and laid on ship；Combined tire machine is arranged on the lower station of inclined disc type drum machine；Inclined disc type drum machine is driven to work by three motors；Motor controlling cabinet includes a PLC, three frequency converters and three braking resistors, and PLC is connected with three frequency converters respectively, and each frequency converter is connected with a braking resistor and a motor respectively；Industrial computer is connected with PLC, passes through Industrial Computer Control PLC；Sensor is to detect three motor speeds, moment of torsion and cable laying length, and sensor is connected with PLC respectively；GPS navigator, GPS navigator is connected with industrial computer.The present invention cancels manual operation cable laying machine separated time knife, reaches the submarine cable purpose on automatic carding reel, it is ensured that cable safety.Using frequency conversion and Computer Control Technology, realize in deep sea cable work progress and automated to respond to and be precisely controlled, using Electric Traction, be readily transported and installed with modularization.
Description
Technical field
The present invention relates to the technical field of cable laying machine, more particularly to a kind of inclined disc type reel cable laying machine.
Background technology
The method that the separated time knife technique that current drum cable laying machine is continued to use carries out forcing to comb submarine cable is absolutely unsafe：Applying
If or being typically by seabed electricity in order that submarine cable obtains enough tractive force or brake force when salvaging deep-sea submarine cable
Cable is wrapped on diameter about 3m cylindrical drum spiral helicinely in some circles.In salvaging or laying task, with reel
Rotation, while submarine cable is gone out by continuous cloth, spirally-wound cable will also be produced along reel axial direction and moved, when
By reel side wallboard stop after, cable will produce here it is overlapping and intersect so that cause construction stop, seriously general
Generation quality accident.
To prevent the situation from occurring, traditional way is：By separated time knife of the artificial operation setting on reel, cable is entered
Row is forced to comb.Therefore cable is local to produce very large lateral pressure power under the extruding of separated time knife.Especially when reel rotates at a high speed, point
The operation of line knife is careless slightly, and cable will be squeezed into the space of separated time knife and reel, on the spot just by " belly breaking ".
The mode of hydraulic-driven reel rotation is difficult to reach that automation is precisely controlled the requirement installed with modularization：Deep-sea cable
Before line engineering construction, according to sea-floor relief, the depth of water, speed is laid, whole piece cable run is divided into some intervals, therefore each area
Between cable laying length, to lay speed be all variable.This requires the rotary speed of reel to automated to respond to, adjust and lay speed
Degree, cable laying length.And the control mode for using hydraulic-driven reel to rotate is realized by adjusting the amount of opening size of valve member,
Belong to Analog control, be extremely difficult to automated to respond to and be precisely controlled.
Because reel cable laying machine structure and appearance and size are huge, while again with the presence of the auxiliary facilities such as hydraulic station, various liquid
Pressure pipe road, valve member are even more intricate.So the drum machine of the type driving is only limited to be permanently affixed on a ship, it is impossible to enter
The modular dismounting transport of row is with installing.
The content of the invention
The problem of for above-mentioned generation, it is an object of the invention to provide a kind of inclined disc type reel cable laying machine.
To achieve these goals, the technical scheme taken of the present invention is：
A kind of inclined disc type reel cable laying machine, wherein, including：One inclined disc type drum machine, the inclined disc type drum machine is arranged on
Lay on ship, the inclined disc type drum machine includes two swash plates, a rotating shaft, and a reel, and swash plate is fixedly connected with frame described in two,
The one side faced of swash plate described in two is inclined-plane, and the incline direction on inclined-plane described in two is identical, inclined-plane described in two with vertically
Plane is in an inclination angle, and the two ends of the rotating shaft are rotatably connected with swash plate described in two respectively, and the reel is located at described in two tiltedly
Between disk, the reel is set in the rotating shaft, and the reel is fixedly connected with the rotating shaft；Some combined tire machines,
Some combined tire machines are laid on ship described in being installed in, and some combined tire machines are arranged on the inclined disc type drum
The lower station of machine；Three motors, drive the inclined disc type drum machine to work by motor described in three；One motor controlling cabinet, the electricity
Machine switch board include a PLC (Programmable Logic Controller, programmable logic controller (PLC)), three frequency converters and
Three braking resistors, the PLC is connected with frequency converter described in three respectively, and each frequency converter is respectively with braking electricity described in one
Motor described in resistance device and one is connected；One industrial computer, the industrial computer is connected with the PLC, passes through the work
Industry computer controls the PLC；Some sensors, some sensors are to detect motor speed, moment of torsion described in described three
With cable laying length, some sensors are connected with the PLC respectively；GPS navigator (Global Positioning
System, global positioning system), the GPS navigator is connected with the industrial computer.
Above-mentioned inclined disc type reel cable laying machine, wherein, each swash plate includes a wheel rim, an axle housing and some spokes
Bar, the two ends of some spokes are fixedly connected with the wheel rim and the axle housing respectively, and the two ends of the rotating shaft are respectively with two
The axle housing is rotatably connected, and the lower surface of the wheel rim is fixedly connected with the frame, the axle housing and some spokes
Be respectively arranged at swash plate described in two back to one side, wheel rim described in two is sheathed on the outer rim at the two ends of the roller respectively.
Above-mentioned inclined disc type reel cable laying machine, wherein, gap is respectively provided between the swash plate and the reel, and it is described
Gap is not more than 3mm, some spokes of each swash plate circumferentially array.
Above-mentioned inclined disc type reel cable laying machine, wherein, the inclination angle of swash plate described in two is equal, and swash plate described in two
The inclination angle be not more than 3.5 °, the longitudinal section of the vertical direction of swash plate described in one be it is trapezoidal, another swash plate it is vertical
The longitudinal section in direction is inverted trapezoidal.
Above-mentioned inclined disc type reel cable laying machine, wherein, each combined tire machine includes：One frame, the machine
Frame is integral type structure, and the frame includes a vertical panel and a horizontal panel, the vertical panel and the horizontal panel
It is fitted vertically connection；Two vertical compression tire groups, the vertical tire group that compresses is rotatably connected with the frame described in two, each
The vertical compression tire group includes two vertical tires setting up and down, it is each it is described it is vertical compress it is vertical described in the two of tire group
Tire is respectively arranged at the both sides up and down of the horizontal panel, vertical tire rectangular array described in four；Two levels compress tire
Group, level described in two compresses tire group and is rotatably connected with the frame, and each level, which compresses tire group, includes two levels
The horizontal tire set, each level compress the two of tire group described in horizontal tire be respectively arranged at the vertical panel
The both sides of thickness direction, horizontal tire rectangular array described in four；Two vertical compression connecting rods, each vertical compression connecting rod
Two ends are rotatably connected by a rotating shaft with the two vertical tires for being located at diagonal position respectively, vertical described in two to compress connecting rod
Middle part be hinged；Two levels compress connecting rod, and each level compresses the two ends of connecting rod and is located at pair with two by a rotating shaft respectively
The horizontal tire of Angle Position is rotatably connected, and level described in two is compressed to be hinged in the middle part of connecting rod；Two air springs, described in two
Between vertical compression connecting rod air spring described in one is respectively arranged between level compression connecting rod described in two.
Above-mentioned inclined disc type reel cable laying machine, wherein, in addition to：One control air valve, described in the control Air Valve Control two
It is vertical to compress the flexible of air spring described in the keying and two of level compression tire group described in tire group and two；One touch-screen,
It is vertical described in the touch-screen control two to compress the rotary speed that level described in tire group and two compresses tire group；The control gas
Valve and the touch-screen may be contained within the vertical panel.
Above-mentioned inclined disc type reel cable laying machine, wherein, two levels are offered on the horizontal panel and compress through hole, Mei Yisuo
State the vertical vertical tire being located on the downside of the horizontal panel for compressing tire group and protrude from level compression through hole described in one,
Two vertical compression through holes are offered on the vertical panel, each level compresses horizontal tire described in the one of tire group and protruded
Through hole is compressed in vertical described in one.
Above-mentioned inclined disc type reel cable laying machine, wherein, motor described in three, the motor controlling cabinet, the industrial computer,
Some sensors and the GPS navigator are arranged at the inside of a TEU (Twenty-foot Equivalent Unit), and the TEU (Twenty-foot Equivalent Unit) is arranged on
It is described to lay on ship.
A kind of control method of inclined disc type reel cable laying machine, including any one above-mentioned inclined disc type reel cable laying machine, institute
Stating control method includes：Lay current location and the navigational speed information of ship described in GPS navigator collection, and by the present bit
Put and be sent to the industrial computer with the navigational speed information；The industrial computer passes through frequency conversion described in PLC instructions three
Device is responded, the rotating speed of motor described in adjust automatically three, passes through inclined disc type drum machine described in the adjustment of rotational speed of motor described in adjustment three
Rotating speed, make current cable laying speed adapt to described in lay the speed of a ship or plane of ship；Electricity described in some sensor detections three
The rotating speed and moment of torsion of machine, and by the rotating speed and the torque feedback to the PLC, by the PLC by the rotating speed and institute
Moment of torsion is stated compared with theoretical rotational speed and theoretical torque that the industrial computer is calculated, and by frequency converter described in three to described
Rotating speed and the moment of torsion are adjusted in real time.
The present invention is as a result of above-mentioned technology, and the good effect for being allowed to have compared with prior art is：
(1) present invention cancels manual operation cable laying machine separated time knife, reaches the submarine cable purpose on automatic carding reel, really
Protect cable safety.
(2) present invention uses frequency conversion and Computer Control Technology, realizes and is automated toed respond in deep sea cable work progress and essence
Quasi- control, using Electric Traction, is readily transported and is installed with modularization.
Brief description of the drawings
Fig. 1 is the schematic diagram of the inclined disc type reel cable laying machine of the present invention.
Fig. 2 a are the schematic diagrames of the inclined disc type drum machine of the inclined disc type reel cable laying machine of the present invention.
Fig. 2 b are the side schematic views of the inclined disc type drum machine of the inclined disc type reel cable laying machine of the present invention.
Fig. 2 c are the stereograms of the inclined disc type drum machine of the inclined disc type reel cable laying machine of the present invention.
Fig. 3 a are the front views of the combined tire machine of the present invention.
Fig. 3 b are the top views of the combined tire machine of the present invention.
Fig. 3 c1 are the vertical connecting rod schematic diagrames of the combined tire machine of the present invention.
Fig. 3 c2 are the waling stripe schematic diagrames of the combined tire machine of the present invention.
Fig. 3 d are the combination diagrams of the combined tire machine of the present invention.
In accompanying drawing：11st, motor；12nd, motor controlling cabinet；121、PLC；122nd, frequency converter；123rd, braking resistor；13rd, work
Industry computer；14th, GPS navigator；211st, swash plate；212nd, swash plate；22nd, rotating shaft；23rd, reel；241st, wheel rim；242nd, axle housing；
243rd, spoke；31st, frame；311st, vertical panel；3111st, through hole is compressed vertically；312nd, horizontal panel；3121st, level compresses logical
Hole；32nd, it is vertical to compress tire group；321st, vertical tire；33rd, level compresses tire group；331st, horizontal tire；34th, air valve is controlled；
35th, touch-screen；36th, connecting rod is compressed vertically；37th, level compresses connecting rod；38th, air spring.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings, but not as limiting to the invention.
Fig. 1 is the schematic diagram of the inclined disc type reel cable laying machine of the present invention, and Fig. 2 a are the inclined disc type reel cable laying machines of the present invention
Inclined disc type drum machine schematic diagram, Fig. 3 a be the present invention combined tire machine front view, refer to Fig. 1, Fig. 2 a and figure
Shown in 3a, a kind of inclined disc type reel cable laying machine of preferred embodiment is shown, including：One inclined disc type drum machine 2 and some combinations
Formula tire machine 3, inclined disc type drum machine 2 is arranged on and laid on ship, and some combined tire machines 3, which are installed in, to be laid on ship, some
Combined tire machine 3 is arranged on the lower station of inclined disc type drum machine 2.
In addition, as a kind of preferred embodiment, inclined disc type reel cable laying machine also includes：Three motors 11 and a motor control
Cabinet 12, drives inclined disc type drum machine 2 to work by three motors 11.Motor controlling cabinet 12 includes a PLC121, the and of three frequency converter 122
Three braking resistors 123, PLC121 is connected with three frequency converters 122 respectively, each frequency converter 122 respectively with a braking resistor
123 are connected with a motor 11.
In addition, as a kind of preferred embodiment, inclined disc type reel cable laying machine also includes：It is one industrial computer 13, some
Sensor and GPS navigator 14, industrial computer 13 are connected with PLC121, pass through the control PLC 121 of industrial computer 13.If
Dry sensor is to detect the rotating speed of three motor 11, moment of torsion and cable laying length, and some sensors are connected with PLC121 respectively.GPS
Navigator 14 is connected with industrial computer 13.
Further, as a kind of preferred embodiment, three motors 11, motor controlling cabinet 12, industrial computer 13, Ruo Ganchuan
Sensor and GPS navigator 14 are arranged at the inside of a TEU (Twenty-foot Equivalent Unit), and TEU (Twenty-foot Equivalent Unit), which is arranged on, to be laid on ship.Due to using
After Electric Traction, the hydraulic station and complicated pipeline valve member that eliminate huge structure, volume is effectively reduced weight, and
Can according to requirement of engineering, can ease of assembly and transport allot.
The following detailed description of each several part of the present invention：
Inclined disc type drum machine 2：
Fig. 2 a are the schematic diagrames of the inclined disc type drum machine of the present invention, and Fig. 2 b are that the side of the inclined disc type drum machine of the present invention shows
It is intended to, Fig. 2 c are the stereograms of the inclined disc type drum machine of the present invention, refer to shown in Fig. 2 a to Fig. 2 c, show a kind of preferable reality
The inclined disc type drum machine of example is applied, including：Swash plate 211 and swash plate 212, swash plate 211 and swash plate 212 are fixedly connected with frame, tiltedly
The one side faced of disk 211 and swash plate 212 is inclined-plane, and swash plate 211 is identical with the incline direction of swash plate 212, the He of swash plate 211
Swash plate 212 is in an inclination angle with perpendicular.
In addition, as a kind of preferred embodiment, inclined disc type drum machine also includes：Rotating shaft 22 and reel 23, rotating shaft 22
Two ends are rotatably connected with swash plate 211 and swash plate 212 respectively.Reel 23 is located between swash plate 211 and swash plate 212,23 sets of reel
It is located in rotating shaft 22, reel 23 is fixedly connected with rotating shaft 22.Swash plate 211 and swash plate 212 do not rotate with the rotation of reel.Work as volume
When cylinder 23 rotates, cable is wound on reel 23 in the shape of a spiral, due to lateral pressure of the cable by itself, along the axial direction of reel 23
Equably it is wrapped on reel 23, when cable is moved to swash plate 211 by the stop of swash plate 211, due to the inner side of swash plate 211
It is inclined, space is left in the upside of reel 211, and downside does not have space, therefore the cable that can be stacked or intersect originally is automatic
Insert space so that follow-up cable rotates cloth by reel in an orderly manner all the time and is put into water.And swash plate 212 is when cable is reclaimed
Serve the same role.Therefore the effect of script separated time knife is instead of by swash plate 211 and swash plate 212.Because swash plate is integrally carried
Extruding force is provided for extruding force rather than separated time knife, therefore ribbon damage will not be caused due to huge lateral pressure.
In addition, as a kind of preferred embodiment, inclined disc type drum machine also includes：Motor, motor is arranged on the phase of swash plate 212
For the opposite side of reel 23, by gear drive between the motor shaft of motor and rotating shaft 22, motor-driven rotatable shaft 22 and reel
23 rotate.
Further, as a kind of preferred embodiment, swash plate 211 and swash plate 212 include a wheel rim 241, an axle housing 242
With some spokes 243, the two ends of some spokes 243 are fixedly connected with wheel rim 241 and axle housing 242 respectively.
Further, as a kind of preferred embodiment, the two ends of rotating shaft 22 are rotatably connected with two axle housings 242 respectively,
The lower surface of wheel rim 241 is fixedly connected with frame.
Further, as a kind of preferred embodiment, axle housing 242 and some spokes 243 are respectively arranged at the He of swash plate 211
Swash plate 212 back to one side.
Further, as a kind of preferred embodiment, two wheel rims 241 are sheathed on the outer rim at the two ends of roller 23 respectively.Swash plate
211 and the shape of swash plate 212 can be using circular or " ∩ " font.
Preferred embodiments of the present invention are these are only, embodiments of the present invention and protection domain is not thereby limited.
The present invention also has on the basis of the above is implemented as follows mode：
In further embodiment of the present invention, continuing with referring to shown in Fig. 2 c, swash plate 211 and swash plate 212 are respectively provided with annular
Inwall, the left and right ends of reel 23 are separately positioned on the inside of the annular inner wall of swash plate 211 and swash plate 212, the annular of swash plate 211
Gap is respectively provided between the cylindrical outer wall of the annular inner wall and reel 23 of inwall and swash plate 212, and gap is not more than 3mm, effect
Ground ensure that cable is not squeezed into gap and damaged, especially reel is under high-speed cruising, it is to avoid cable is wrapped up by Bituminous hemp fiber
Housing failure.
In further embodiment of the present invention, some spokes 243 of swash plate 211 and swash plate 212 circumferentially array.
In further embodiment of the present invention, swash plate 211 is equal with the inclination angle of swash plate 212, and the inclination of two swash plates
Angle is not more than 3.5 °.Concrete numerical value is designed according to the external diameter of cable.
In further embodiment of the present invention, the longitudinal section of the vertical direction of swash plate 211 be it is trapezoidal, swash plate 212 it is vertical
The longitudinal section in direction is inverted trapezoidal.
Combined tire machine 3：
Fig. 3 a are the front views of the combined tire machine of the present invention, and Fig. 3 b are the vertical views of the combined tire machine of the present invention
Figure, refers to shown in Fig. 3 a, Fig. 3 b, shows a kind of combined tire machine of preferred embodiment, including：Frame 31, frame 31
For integral type structure, frame 31 includes vertical panel 311 and horizontal panel 312, and vertical panel 311 is vertical with horizontal panel 312
Ground is fixedly connected.
In addition, as a kind of preferred embodiment, combined tire machine also includes：Two vertical compression tire groups 32 and Liang Shui
Concora crush bearing up pulley tire group 33, the two vertical tire groups 32 that compress are rotatably connected with frame 31, and each vertical compression tire group 32 includes
Two vertical tires 321 setting up and down, each vertical two vertical tires 321 for compressing tire group 32 are respectively arranged at horizontal panel
312 both sides up and down, the four vertical rectangular arrays of tire 321.Two levels compress tire group 33 and are rotatably connected with frame 31, often
One level, which compresses tire group 33, includes two horizontally disposed horizontal tires 331, and each level compresses two horizontal wheels of tire group 33
Tire 331 is respectively arranged at the both sides of the thickness direction of vertical panel 311, the four horizontal rectangular arrays of tire 331.
Fig. 3 c1 are the vertical connecting rod schematic diagrames of the combined tire machine of the present invention, and Fig. 3 c2 are the combined tires of the present invention
The waling stripe schematic diagram of machine, continuing with referring to shown in Fig. 3 c1 and Fig. 3 c2.
In addition, as a kind of preferred embodiment, combined tire machine also includes：The two vertical compression levels of connecting rod 36 and two
Connecting rod 37 is compressed, each vertical two ends for compressing connecting rod 36 pass through a rotating shaft and the two vertical tires for being located at diagonal position respectively
321 are rotatably connected, and the two vertical middle parts for compressing connecting rod 36 are hinged.
In addition, as a kind of preferred embodiment, combined tire machine also includes：Each level compresses the two ends of connecting rod 37
It is rotatably connected respectively by a rotating shaft with the two horizontal tires 331 for being located at diagonal position, two levels compress the middle part of connecting rod 37
It is hinged.
In addition, as a kind of preferred embodiment, combined tire machine also includes：Two air springs 38, two vertical compressions
Between connecting rod 36 air spring 38 is respectively arranged between two levels compression connecting rod 37.
In addition, as a kind of preferred embodiment, combined tire machine also includes：Control air valve 34 and touch-screen 35, control
The control of air valve 34 two processed compresses tire group 32 vertically and two levels compress the keying of tire group 33 and stretching for two air springs 38
Contracting.The control of touch-screen 35 two compresses tire group 32 vertically and two levels compress the rotary speed of tire group 33.Observe netting twine in seabed
Road is different from submarine communication circuit, and many shapes, the sensor of different sizes, that is, the cable laid are provided with the former circuit
External diameter is change, and the amplitude of change reaches more than 200mm.This is accomplished by two vertical compression tire groups 32 and two horizontal contact rollers
The opening and closing of tire group 33 are adjusted automatically with the change in cable footpath, and maintain the chucking power of cable and sensor all the time.Due to two perpendicular
Vertical compression bearing up pulley tire group 32 and two levels compress the opening and closing of tire group 33 and driven by air spring 38, when cable external diameter becomes
During change, air spring 38 will compress or stretch therewith, it is ensured that during cable laying operation, all the time by two vertical compression tire groups on cable
32 and two level compress the clamping of tire group 33.
In addition, as a kind of preferred embodiment, two levels that offered on horizontal panel 312 compress through hole 3121, each
The vertical vertical tire 321 being located on the downside of horizontal panel for compressing tire group 32 protrudes from a level and compresses through hole 3121.
In addition, as a kind of preferred embodiment, offered on vertical panel 311 two it is vertical compress through holes 3111, it is each
The horizontal tire 31 that level compresses tire group 33 protrudes from a vertical compression through hole 3111.It is vertical to compress tire group 32 and level
Compress tire group 33 can above and below, left and right four direction cable is held tightly, make cable uniform force, and obtain enough folders
Holding force.Simultaneously because tire is the compression cable of four direction, this sets a set of numerous and diverse gear wheel and support roller with regard to unnecessary.
Preferred embodiments of the present invention are these are only, embodiments of the present invention and protection domain is not thereby limited.
The present invention also has on the basis of the above is implemented as follows mode：
In further embodiment of the present invention, control air valve 34 and touch-screen 35 may be contained within vertical panel 11.
In further embodiment of the present invention, minimum clearance and the diameter phase of ocean bottom cable between vertical tire 321
Match somebody with somebody.
In further embodiment of the present invention, minimum clearance and the diameter phase of ocean bottom cable between horizontal tire 331
Match somebody with somebody.
Fig. 3 d are the combination diagrams of the combined type double tire machine of the present invention, are referred to shown in Fig. 3 d.
In further embodiment of the present invention, each combined type double tire machine is provided with 4 pairs of tires, appearance and size
2.5m*1.7m*1.65m (the long wide * of * are high), weight about 3t, therefore vehicle transport and installation can be facilitated.Can also according to construction needs,
It is combined the combination and decomposition of formula double tire machine.
In addition, also including a kind of control method of inclined disc type reel cable laying machine, control method includes：
GPS navigator 14 gathers current location and the navigational speed information for laying ship, and current location and navigational speed information are sent
To industrial computer 13；
Industrial computer instructs three frequency converters 122 to respond by PLC121, the rotating speed of the motor 11 of adjust automatically three, by adjusting
The rotating speed of the inclined disc type drum machine 2 of adjustment of rotational speed of whole three motor 11, makes the laying speed of current cable adapt to lay the boat of ship
Speed；
Some sensors detect the rotating speed and moment of torsion of three motors 11, and rotating speed and torque feedback are passed through to PLC121
The theoretical rotational speed and theoretical torque that PLC121 calculates rotating speed and moment of torsion with industrial computer 13 compare, and pass through three frequency converters
122 pairs of rotating speeds and moment of torsion are adjusted in real time.
After the machine puts into operation, the Nansha deep-sea cable laying work of defence engineering is participated in and satisfactorily completed first,
The long-term situation monopolized by overseas enterprise in the field is broken, to ensure that sturdy base has been established in the communication in China's national defense front
Plinth, while improving technical merit of the China in ocean engineering..Construction period, the depth of water of the inclined disc type cable laying machine at thousands of meters
Under the conditions of, without artificial operation or intervention, you can at a high speed, smoothly involve submarine optical fiber cable out of storage cable cabin, and in swash plate
Under effect, it is tensioned, is laid to seabed by reel in an orderly manner.Period no matter in shallow water beach, or in deepwater work, Shuo Qiangong
In ocean bottom cable cable laying operation when, swash plate is in normal operating conditions all the time, never occurs overlapping friendship of the cable on reel
Phenomenon is pitched, or even the optical cable appearance wrapped up by Bituminous hemp fiber is all not affected by a bit damage.
Lay length of the machine reaches 250km, and most fast laying speed reaches 4 sections (about 120m/min), works continuously
Time reaches 100h, during which useless to occur any failure and accident；The technical indicators such as the lay length of optical cable and position have reached
Arrive or better than design and job specfication requirement.Certain interval fiber cable laying surplus can be precisely controlled, it is real by engineering
Application is trampled, the deviation of surplus control is less than 1%.
Hydraulic-driven, separated time knife drive the cable laying machine of cable operationally per tour need to configure 3 personnel, have used this hair
After bright inclined disc type reel cable laying machine and computer automation control, per tour need only 1 operating personnel, and taken into account simultaneously other
The operating of machinery.Calculated by daily class Three, then monthly at least reduce by 90,000 yuan of cost of labor；The high-efficiency operation of inclined disc type cable laying machine
Performance so that the duration is shortened, reduces 80% ship and energy resource consumption, if needing the construction period 1 by two-lines road
Calculate within individual month, cost-saved about 300,000 yuan of expenditure.
Due to inclined disc type cable laying machine and the excellent properties of other construction machineries, the extra large cable of enterprise is laid market and wait until into one
Step extension：The boundary of works area of enterprise was only limitted to coastal, shallow sea water extra large cable and laid in the past, the workload completed every year about 80,000,000
To 1 each hundred million.Open up ocean, deep-sea, long range extra large cable to lay behind market, the core competitive of enterprise is improved, every year
The workload of completion can reach 100,000,000 or so.
Preferred embodiments of the present invention are these are only, embodiments of the present invention and protection domain is not thereby limited, it is right
For those skilled in the art, it should can appreciate that all utilization description of the invention and being equal made by diagramatic content replace
Change and obviously change resulting scheme, should be included in protection scope of the present invention.
Claims (9)
1. a kind of inclined disc type reel cable laying machine, it is characterised in that including：
One inclined disc type drum machine, the inclined disc type drum machine be arranged on lay on ship, the inclined disc type drum machine include two swash plates,
One rotating shaft, and a reel, swash plate is fixedly connected with frame described in two, and the one side faced of swash plate described in two is inclined-plane, two
The incline direction on the inclined-plane is identical, and inclined-plane described in two is in an inclination angle with perpendicular, the two ends of the rotating shaft respectively with
Swash plate is rotatably connected described in two, and the reel is located between swash plate described in two, and the reel is set in the rotating shaft, described
Reel is fixedly connected with the rotating shaft；
Some combined tire machines, some combined tire machines be installed in it is described lay on ship, some combined tires
Machine is arranged on the lower station of the inclined disc type drum machine；
Three motors, drive the inclined disc type drum machine to work by motor described in three；
One motor controlling cabinet, the motor controlling cabinet include a PLC, three frequency converters and three braking resistors, the PLC respectively with
Frequency converter is connected described in three, and each frequency converter is connected with motor described in braking resistor described in one and one respectively；
One industrial computer, the industrial computer is connected with the PLC, passes through PLC described in the Industrial Computer Control；
Some sensors, some sensors are to detect motor speed described in described three, moment of torsion and cable laying length, Ruo Gansuo
Sensor is stated respectively with the PLC to be connected；
GPS navigator, the GPS navigator is connected with the industrial computer.
2. inclined disc type reel cable laying machine according to claim 1, it is characterised in that each swash plate includes a wheel
Circle, an axle housing and some spokes, the two ends of some spokes are fixedly connected with the wheel rim and the axle housing respectively, described turn
The two ends of axle are rotatably connected with axle housing described in two respectively, and the lower surface of the wheel rim is fixedly connected with the frame, the axle
Shell and some spokes be respectively arranged at swash plate described in two back to one side, wheel rim described in two is sheathed on the rolling respectively
The outer rim at the two ends of cylinder.
3. inclined disc type reel cable laying machine according to claim 2, it is characterised in that between the swash plate and the reel
With gap, and the gap is not more than 3mm, some spokes of each swash plate circumferentially array.
4. inclined disc type reel cable laying machine according to claim 3, it is characterised in that the inclination angle phase of swash plate described in two
Deng, and the inclination angle of swash plate described in two is not more than 3.5 °, the longitudinal section of the vertical direction of swash plate described in one be it is trapezoidal, separately
The longitudinal section of the vertical direction of swash plate described in one is inverted trapezoidal.
5. inclined disc type reel cable laying machine according to claim 4, it is characterised in that each combined tire machine is wrapped
Include：
One frame, the frame is integral type structure, and the frame includes a vertical panel and a horizontal panel, the vertical plane
Plate is fitted vertically with the horizontal panel and is connected；
Two vertical compression tire groups, the vertical tire group that compresses is rotatably connected with the frame described in two, each vertical pressure
Bearing up pulley tire group includes two vertical tires setting up and down, each described vertical to compress vertical tire described in the two of tire group and set respectively
The both sides up and down of the horizontal panel are placed in, vertical tire rectangular array described in four；
Two levels compress tire group, and level described in two compresses tire group and is rotatably connected with the frame, each level pressure
Bearing up pulley tire group includes two horizontally disposed horizontal tires, each level compress the two of tire group described in horizontal tire set respectively
The both sides of the thickness direction of the vertical panel are placed in, horizontal tire rectangular array described in four；
Two vertical compression connecting rods, each vertical two ends for compressing connecting rod are located at diagonal position by a rotating shaft with two respectively
The vertical tire is rotatably connected, and vertical compress is hinged in the middle part of connecting rod described in two；
Two levels compress connecting rod, and the two ends that each level compresses connecting rod are located at diagonal position by a rotating shaft with two respectively
The horizontal tire is rotatably connected, and level described in two is compressed to be hinged in the middle part of connecting rod；
It is respectively arranged between two air springs, vertical compression connecting rod described in two between level compression connecting rod described in two described in one
Air spring.
6. inclined disc type reel cable laying machine according to claim 5, it is characterised in that also include：
One control air valve, level described in vertical compression tire group and two described in the control Air Valve Control two compresses opening for tire group
Close and air spring described in two it is flexible；
One touch-screen, the vertical rotation speed for compressing level compression tire group described in tire group and two described in the touch-screen control two
Degree；
The control air valve and the touch-screen may be contained within the vertical panel.
7. inclined disc type reel cable laying machine according to claim 6, it is characterised in that two water are offered on the horizontal panel
The tight through hole of concora crush, each vertical vertical tire being located on the downside of the horizontal panel for compressing tire group protrudes from one
The level, which is compressed, offers two vertical compression through holes on through hole, the vertical panel, each level compresses tire group
Horizontal tire described in one protrudes from vertical compression through hole described in one.
8. inclined disc type reel cable laying machine according to claim 7, it is characterised in that motor, the motor control described in three
Cabinet, the industrial computer, some sensors and the GPS navigator are arranged at the inside of a TEU (Twenty-foot Equivalent Unit), institute
State TEU (Twenty-foot Equivalent Unit) and be arranged on described lay on ship.
9. a kind of control method of inclined disc type reel cable laying machine, including the inclined disc type volume described in any one in claim 1 to 8
Cylinder cable laying machine, the control method includes：
Lay current location and the navigational speed information of ship described in GPS navigator collection, and by the current location and the boat
Fast information is sent to the industrial computer；
The industrial computer is responded by frequency converter described in PLC instructions three, and the rotating speed of motor described in adjust automatically three leads to
The rotating speed of inclined disc type drum machine described in the adjustment of rotational speed of motor described in adjustment three is crossed, the laying speed of current cable is adapted to institute
State the speed of a ship or plane for laying ship；
The rotating speed and moment of torsion of motor described in some sensors detections three, and by the rotating speed and the torque feedback to described
PLC, passes through the PLC theoretical rotational speeds for calculating the rotating speed and the moment of torsion with the industrial computer and theoretical torque phase
Compare, and the rotating speed and the moment of torsion are adjusted in real time by frequency converter described in three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710147122.7A CN107069574B (en) | 2017-03-13 | 2017-03-13 | A kind of inclined disc type reel cable laying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710147122.7A CN107069574B (en) | 2017-03-13 | 2017-03-13 | A kind of inclined disc type reel cable laying machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107069574A true CN107069574A (en) | 2017-08-18 |
| CN107069574B CN107069574B (en) | 2019-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710147122.7A Active CN107069574B (en) | 2017-03-13 | 2017-03-13 | A kind of inclined disc type reel cable laying machine |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201737544U (en) * | 2010-05-31 | 2011-02-09 | 中国石油天然气集团公司 | Hydraulic cable spooling machine for cable-laying boat |
| CN202272591U (en) * | 2011-09-30 | 2012-06-13 | 宁波新伟隆机械制造有限公司 | Constant-torque cable drum control device |
| CN202346515U (en) * | 2011-12-09 | 2012-07-25 | 上海中联重科桩工机械有限公司 | Reel |
| US8857753B1 (en) * | 2011-09-06 | 2014-10-14 | Southwire Company, Llc | Split-flange reel and associated disassembly/transport rack system |
| CN206712351U (en) * | 2017-03-13 | 2017-12-05 | 上海凯波水下工程有限公司 | A kind of inclined disc type reel cable laying machine |
-
2017
- 2017-03-13 CN CN201710147122.7A patent/CN107069574B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201737544U (en) * | 2010-05-31 | 2011-02-09 | 中国石油天然气集团公司 | Hydraulic cable spooling machine for cable-laying boat |
| US8857753B1 (en) * | 2011-09-06 | 2014-10-14 | Southwire Company, Llc | Split-flange reel and associated disassembly/transport rack system |
| CN202272591U (en) * | 2011-09-30 | 2012-06-13 | 宁波新伟隆机械制造有限公司 | Constant-torque cable drum control device |
| CN202346515U (en) * | 2011-12-09 | 2012-07-25 | 上海中联重科桩工机械有限公司 | Reel |
| CN206712351U (en) * | 2017-03-13 | 2017-12-05 | 上海凯波水下工程有限公司 | A kind of inclined disc type reel cable laying machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107069574B (en) | 2019-01-22 |
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