CN107065840A - A kind of bipolar plates prepare the remote control and diagnostic system and its method of hot press - Google Patents
A kind of bipolar plates prepare the remote control and diagnostic system and its method of hot press Download PDFInfo
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- CN107065840A CN107065840A CN201710422673.XA CN201710422673A CN107065840A CN 107065840 A CN107065840 A CN 107065840A CN 201710422673 A CN201710422673 A CN 201710422673A CN 107065840 A CN107065840 A CN 107065840A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24065—Real time diagnostics
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- Automation & Control Theory (AREA)
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Abstract
The invention discloses the remote control and diagnostic system and its method that a kind of bipolar plates prepare hot press.The system includes wireless data acquisition module, command control module, remote communication module, telecommunication platform.Wireless data acquisition module obtains three real-time parameters that the bipolar plates prepare hot press：Drawing velocity, sliding block flatness, hot pressing plate temperature.Command control module is done corresponding contrast to each real-time parameter and corresponding working range and judged：When any one real-time parameter exceeds relevant work scope; bipolar plates are prepared with hot press and performs shutdown power-off work; and bipolar plates are prepared with the status data progress malfunction diagnosis of hot press, output bipolar plates prepare the fault type of hot press so that workman is repaired according to fault type.Telecommunication platform realizes the remote session with command control module by remote communication module, carries out remote expert consultation to real-time parameter, analysis is re-started so as to which bipolar plates are prepared with the state of hot press.
Description
Technical field
Control of Hot Press Control diagnostic field is prepared the present invention relates to bipolar plates, more particularly to prepared by hot pressing to bipolar plates to realize
The real-time action control of machine and strange land fault diagnosis and a kind of automation control system for proposing, specifically a kind of bipolar plates
Prepare the remote control and diagnostic system and its method of hot press.
Background technology
Bipolar plates punching course require it is higher, bipolar plates process must keep bipolar plates prepare hot press sliding block it is steady
Fixed and flatness is high, needs repeatedly adjustment bipolar plates to prepare the drawing velocity of hot press in bipolar plates pressure process.Bipolar plates pressurize
Process need to keep bipolar plates to prepare the heating platen constant temperature of hot press, and the heating platen temperature difference is no more than 5 DEG C.Due to the work temperature of heating platen
Degree is not less than 160 DEG C, and the control system circuit that bipolar plates prepare hot press is difficult to work under the hot environment, current PLC controls
System processed is difficult to the accurate control that bipolar plates prepare hot press.At present production still rely primarily on experience, i.e. workman according to
Field condition constantly regulate technological parameter, but not only forming quality is poor for the bipolar plates of this method manufacture, and also the production cycle is long.
Secondly, bipolar plates prepare hot press and belong to high-end complex device, and its failure has larger complexity, and upper gate-type maintenance at present lacks
The weary bipolar plates prepare the operating state data of hot press, and its maintenance cycle is extremely long.However, the raw material of bipolar plates, such as powder
Material is difficult to store, and this maintenance mode make it that under the productivity effect of factory that stock utilization is low.
The content of the invention
The present invention prepares the long-range of hot press for the weak point for overcoming above-mentioned prior art to exist there is provided a kind of bipolar plates
Control and diagnostic system and its method, to realize that bipolar plates prepare the Remote Fault Diagnosis and live industrial computer of hot press
Remote control, so as to improve the Breakdown Maintenance efficiency that bipolar plates prepare hot press.
The present invention is to avoid the weak point present in above-mentioned prior art from preparing hot press there is provided a kind of bipolar plates
Remote control and diagnostic system, it includes：
Wireless data acquisition module, it includes being used to detect that bipolar plates prepare some acceleration of the drawing velocity of hot press
Wireless senser, for detecting that the bipolar plates prepare some inclination angle wireless sensers of the sliding block flatness of hot press, are used for
Detect that the bipolar plates prepare some wireless infrared temperature sensors of the hot pressing plate temperature of hot press, thus obtain described bipolar
Plate prepares three real-time parameters of hot press：Drawing velocity, sliding block flatness, hot pressing plate temperature；
Command control module, it receives three real-time parameters of the wireless data acquisition module collection, and according to each
The corresponding working range of real-time parameter is done corresponding contrast and judged：When any one real-time parameter exceeds relevant work scope,
The bipolar plates are prepared with hot press and performs shutdown power-off work, and the bipolar plates are prepared with the status data of hot press and is carried out
Malfunction is diagnosed, and is exported the bipolar plates and is prepared the fault type of hot press so that workman is repaired according to fault type；
Remote communication module, it exports the fault type that the bipolar plates prepare hot press in the command control module
When, by opening to realize telecommunication；
Telecommunication platform, it is realized long-range with the command control module when the remote communication module is opened
Three real-time parameters that the wireless data acquisition module is gathered are carried out remote expert consultation, so as to described bipolar by session
The state that plate prepares hot press re-starts analysis.
As the further improvement of such scheme, the wireless data acquisition module monitors subsystem in real time including wireless networking
System；The real-time monitoring subsystem of wireless networking gathers the reality that the bipolar plates prepare hot press in real time using wireless communication mode
When parameter, the real-time monitoring subsystem of wireless networking is except acceleration wireless senser, inclination angle wireless senser, Radio infrared
Temperature sensor also includes power transfer module, for detecting that the bipolar plates prepare the pressure wireless sensor of hot press pressure
Module, for detecting that the bipolar plates prepare the strain wireless sensor module of hot press adaptability to changes.
Further, the wireless data acquisition module also includes data process subsystem, the data process subsystem
The real-time parameter gathered is pre-processed, each real-time parameter sets corresponding data threshold, real-time when what is gathered
When parameter is no more than corresponding data threshold value, the data process subsystem in real time sends the real-time parameter gathered to the life
Make control module.
Yet further, corresponding data threshold value is exceeded when the real-time parameter that the wireless data acquisition module is gathered is present
Data point when, the data process subsystem sends warning message, and sends to the order after data normalization is handled
Control module.
Preferably, the command control module is gathered with judging according to the data message transmitted by wireless data acquisition module
Real-time parameter whether be data in the range of relevant work, it is described when the wireless data acquisition module alarm free signal
Command control module adjusts the bipolar plates according to the real-time parameter gathered and prepares hot press action, realizes the bipolar plates system
The real-time control that standby hot press is acted.
As the further improvement of such scheme, the command control module is implemented in running according to following steps：
Step 1, optimizing is carried out using the genetic algorithm pair real-time parameter corresponding with fault type, will be real-time after optimization
Parameter input fault grader；
Step 2, set the bipolar plates to prepare the working range of each test point of hot press normal work, gather described double
Pole plate prepares the data composition sample set of hot press normal operating conditions, and is set by decision attribute between each test point
Non-linear relation, is trained using sample set to fault grader；
Step 3, by failure modes, go to prepare the bipolar plates progress malfunction diagnosis of hot press status data, if
The bipolar plates prepare hot press normally, then export normal, if bipolar plates prepare hot press and broken down or failure sign,
Output bipolar plates prepare the corresponding failure type of hot press.
Further, the remote communication module and the telecommunication platform are mutually assisted in running according to following steps
Help：
Step 1, workman logs in the human-computer interaction interface corresponding with the command control module, and input diagnostic result is wrong
By mistake, the command control module is made to connect the remote communication module；
Step 2, to call the database of the remote control and diagnostic system to pass through described long-range for the command control module
Wrong diagnosis bipolar plates are prepared hot press status data transfers to the remote information platform by communication module；
Step 3, expert logs in the remote information platform, obtains bipolar plates and prepares hot press status data, to wrong diagnosis
Bipolar plates prepare hot press and diagnosed, diagnostic result is remotely write to the command control module；
Step 4, the bipolar plates of weight diagnostic result are prepared hot press data to fault grader by the command control module
It is trained, realizes the learning process of fault grader.
The present invention also provides remote control and diagnostic method that a kind of bipolar plates prepare hot press, and it comprises the following steps：
Step 1: using be used for detect bipolar plates prepare the drawing velocity of hot press some acceleration wireless sensers,
For detect the bipolar plates prepare some inclination angle wireless sensers of the sliding block flatness of hot press, it is described bipolar for detecting
Plate prepares some wireless infrared temperature sensors of the hot pressing plate temperature of hot press, obtains the bipolar plates and prepares the three of hot press
Individual real-time parameter：Drawing velocity, sliding block flatness, hot pressing plate temperature；
Step 2: three real-time parameters of the wireless data acquisition module collection are received, and according to each real-time parameter
Corresponding working range is done corresponding contrast and judged：When any one real-time parameter exceeds relevant work scope, to described double
Pole plate prepares hot press and performs shutdown power-off work, and the bipolar plates are prepared with the status data progress malfunction of hot press
Diagnosis, exports the bipolar plates and prepares the fault type of hot press so that workman is repaired according to fault type；
Step 3: when the output bipolar plates prepare the fault type of hot press, carrying out telecommunication；
Step 4: in telecommunication, remote expert consultation is carried out to three real-time parameters, so as to the bipolar plates system
The state of standby hot press re-starts analysis.
As the further improvement of such scheme, implement in step 2 according to following steps：
Step 1, optimizing is carried out using the genetic algorithm pair real-time parameter corresponding with fault type, will be real-time after optimization
Parameter input fault grader；
Step 2, set the bipolar plates to prepare the working range of each test point of hot press normal work, gather described double
Pole plate prepares the data composition sample set of hot press normal operating conditions, and is set by decision attribute between each test point
Non-linear relation, is trained using sample set to fault grader；
Step 3, by failure modes, go to prepare the bipolar plates progress malfunction diagnosis of hot press status data, if
The bipolar plates prepare hot press normally, then export normal, if bipolar plates prepare hot press and broken down or failure sign,
Output bipolar plates prepare the corresponding failure type of hot press.
Further, in step 3 and step 4, mutually assisted according to following steps：
Step 1, workman logs in prepares the remote control of hot press and the life of diagnostic system with any one above-mentioned bipolar plates
The human-computer interaction interface that control module is corresponding is made, diagnostic result mistake is inputted, the bipolar plates is prepared the long-range of hot press
The command control module of control and diagnostic system connect the bipolar plates prepare hot press remote control and diagnostic system it is remote
Journey communication module；
Step 2, to call the database of the remote control and diagnostic system to pass through described long-range for the command control module
Wrong diagnosis bipolar plates are prepared the remote control that hot press status data transfers prepare hot press to the bipolar plates by communication module
And the remote information platform of diagnostic system；
Step 3, expert logs in the remote information platform, obtains bipolar plates and prepares hot press status data, to wrong diagnosis
Bipolar plates prepare hot press and diagnosed, diagnostic result is remotely write to the command control module；
Step 4, the bipolar plates of weight diagnostic result are prepared hot press data to fault grader by the command control module
It is trained, realizes the learning process of fault grader.
Compared with the prior art, the present invention has the beneficial effect that：
1. the present invention realizes the state controllability that bipolar plates prepare hot pressing machining process by condition diagnosing system, real
Show bipolar plates and prepare a variety of hot presses such as controllable, the sliding block flatness of the heating platen temperature adjustment of hot press, sliding block drawing velocity
The regulation of operating state；
2. the achievable bipolar plates of the present invention prepare hot press fault diagnosis, realized using sensor technology to bipolar plates system
The complete condition monitoring of standby hot press working condition and data acquisition, when there is emergency, can stop bipolar plates in time
Prepare the work of hot press；Fault grader fault diagnosis precision of the present invention is high simultaneously, can prepare hot press to bipolar plates
State is predicted；Ensure that bipolar plates prepare the health of hot press working condition, trouble saving event；
3. the present invention realizes the remote diagnosis that bipolar plates prepare hot press by remote communication module；Solve local
Diagnosis algorithm knowledge acquisition is difficult, and the knowledge base of fault grader can be enriched in time；Ensure that command control module fault diagnosis is examined
Disconnected precision；Expert can prepare hot press to local bipolar plates by remote information platform and be controlled modification of program simultaneously；Profit
It can realize that bipolar plates prepare the remote debugging of hot press with the present invention.
Brief description of the drawings
Fig. 1 is that bipolar plates of the present invention prepare the remote control of hot press and the operative sensor layout drawing of diagnostic system.
Fig. 2 is human-computer interaction interface partial status parameter of the present invention.
Fig. 3 is that bipolar plates of the present invention prepare the remote control of hot press and the structure chart of diagnostic system.
Fig. 4 is that bipolar plates of the present invention prepare the remote control of hot press and the Troubleshooting Flowchart of diagnostic method.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Hot press remote control and diagnostic system are prepared the invention discloses a kind of bipolar plates, a kind of bipolar plates are also disclosed
Prepare hot press remote control and diagnostic method.The remote control and diagnostic system that bipolar plates prepare hot press mainly include four
Part：Wireless data acquisition module, command control module, remote communication module, telecommunication platform.
Wireless data acquisition module mainly includes two parts：The real-time monitoring subsystem of wireless networking and data processing subsystem
System.The real-time monitoring subsystem of wireless networking includes being used to detect that bipolar plates prepare some acceleration of the drawing velocity of hot press
Spend wireless senser, for detecting that the bipolar plates prepare some inclination angle wireless sensers of the sliding block flatness of hot press, use
Some wireless infrared temperature sensors of the hot pressing plate temperature of hot press are prepared in the detection bipolar plates, thus obtain described double
Pole plate prepares three real-time parameters of hot press：Drawing velocity, sliding block flatness, hot pressing plate temperature.The wireless networking is real-time
Monitoring subsystem gathers the real-time parameter that the bipolar plates prepare hot press, certainly, the nothing in real time using wireless communication mode
The real-time monitoring subsystem of line networking is except acceleration wireless senser, inclination angle wireless senser, and wireless infrared temperature sensor is also
Including power transfer module, for detecting that the bipolar plates prepare the pressure wireless sensor assembly of hot press pressure, for examining
Survey the strain wireless sensor module that the bipolar plates prepare hot press adaptability to changes.
Data process subsystem is pre-processed to the real-time parameter gathered, and each real-time parameter sets corresponding number
According to threshold value, when the real-time parameter gathered is no more than corresponding data threshold value, the data process subsystem will be gathered in real time
Real-time parameter send to the command control module.
Fault diagnosis algorithm is carried and run in command control module, and command control module receives the data acquisition
Three real-time parameters of module collection, and corresponding contrast judgement is done according to the corresponding working range of each real-time parameter：It is in office
When one real-time parameter of meaning exceeds relevant work scope, the bipolar plates are prepared with hot press and performs shutdown power-off work, and it is right
The status data that the bipolar plates prepare hot press carries out malfunction diagnosis, exports the failure that the bipolar plates prepare hot press
Type is repaired so as to workman according to fault type.
In the present embodiment, corresponding data threshold is exceeded when the real-time parameter that the wireless data acquisition module is gathered is present
During the data point of value, the data process subsystem sends warning message, and sends to the life after data normalization is handled
Make control module.The command control module is with judging gathered reality according to the data message transmitted by wireless data acquisition module
When parameter whether be data in the range of relevant work, when the wireless data acquisition module alarm free signal, the order
Control module adjusts the bipolar plates according to the real-time parameter gathered and prepares hot press action, realizes that the bipolar plates prepare heat
The real-time control of press action.
The command control module is implemented in running according to following steps：
Step 1, optimizing is carried out using the genetic algorithm pair real-time parameter corresponding with fault type, will be real-time after optimization
Parameter input fault grader；
Step 2, set the bipolar plates to prepare the working range of each test point of hot press normal work, gather described double
Pole plate prepares the data composition sample set of hot press normal operating conditions, and is set by decision attribute between each test point
Non-linear relation, is trained using sample set to fault grader；
Step 3, by failure modes, go to prepare the bipolar plates progress malfunction diagnosis of hot press status data, if
The bipolar plates prepare hot press normally, then export normal, if bipolar plates prepare hot press and broken down or failure sign,
Output bipolar plates prepare the corresponding failure type of hot press.
Remote communication module, it exports the fault type that the bipolar plates prepare hot press in the command control module
When, by opening to realize telecommunication.Telecommunication platform, it is realized and the life when the remote communication module is opened
The remote session of control module is made, Remote meeting is carried out to three real-time parameters that the wireless data acquisition module is gathered
Examine, analysis is re-started so as to which the bipolar plates are prepared with the state of hot press.That is, remote communication module is used to order
Control module and the data interaction of remote information platform, remote information platform are used for technical staff strange land and obtain bipolar plates preparation heat
Press status data.
The remote communication module and the telecommunication platform are mutually assisted in running according to following steps：
Step 1, workman logs in the human-computer interaction interface corresponding with the command control module, and input diagnostic result is wrong
By mistake, the command control module is made to connect the remote communication module；
Step 2, to call the database of the remote control and diagnostic system to pass through described long-range for the command control module
Wrong diagnosis bipolar plates are prepared hot press status data transfers to the remote information platform by communication module；
Step 3, expert logs in the remote information platform, obtains bipolar plates and prepares hot press status data, to wrong diagnosis
Bipolar plates prepare hot press and diagnosed, diagnostic result is remotely write to the command control module；
Step 4, the bipolar plates of weight diagnostic result are prepared hot press data to fault grader by the command control module
It is trained, realizes the learning process of fault grader.
The present invention, which realizes technical staff strange land and obtains live bipolar plates in real time, prepares hot press status information and local
Accurate control hot press action, improves the dusty material bipolar plates accuracy of manufacture, and shorten equipment fault maintenance cycle.
Embodiment 1
If Fig. 1 is that bipolar plates prepare the remote control of hot press and the part biography of the wireless data acquisition module of diagnostic system
Sensor layout drawing.1 is acceleration wireless senser, and 2 be inclination angle wireless senser, and 3 be wireless infrared temperature sensor.Due to double
Pole plate prepares hot press heating platen operating temperature and is not less than 160 DEG C, and traditional circuit is difficult to work in the working environment.Therefore adopt
WLAN is set up with wireless senser, wireless monitor is realized.Remote communication module with command control module to pass through
Ethernet carries out network communication.Command control module has multiple network interfaces, realizes wireless data acquisition module, remotely leads to
Interrogate the data interchange of module and command control module.Each module communication mode of the present invention meets industrial requirement of real-time, because
This can accomplish that local bipolar plates prepare hot press fault real-time diagnosis.Remote communication module is based on VPN and communicated with remote platform,
Security performance is high.By taking the temperature control and drawing velocity of hot press heating platen as an example, the order of the present invention is described in detail with reference to Fig. 3
Controlling unit.
Bipolar plates prepare the order control of hot press remote failure diagnosis system, comprise the following steps：
Step 1, wireless data acquisition module gathers hot press data in real time, and data process subsystem is entered to institute's gathered data
Row pretreatment, as shown in Fig. 2 when institute's collecting temperature signal and acceleration signal data are no more than data threshold, data processing
Subsystem sends data to command control module in real time.
Step 2, command control system with according to message transmitted by wireless data acquisition module judge institute's gathered data whether be
The operational data of normal range of operation.When message alarm free signal, according to the data of wireless data acquisition module, order system
Adjust the output of hot press heating platen thermocouple and main oil pump.Realize that the closed loop of hot press temperature control and drawing velocity is controlled in real time
System.
Embodiment 2
Bipolar plates prepare the complex large-sized equipment that hot press belongs to mechanical, electrical liquid coupling, and its failure has obvious non-linear
And coupling, therefore the fault diagnosis of hot press is prepared for bipolar plates, rational malfunction monitoring point and pin should be set up first
The course of work that bipolar plates are prepared with hot press sets up the rational state scope of data of monitoring point.Surveyed by research and application point
Signal judges bipolar plates to prepare hot press whether failure is only the most basic function.Because bipolar plates prepare the complexity of hot press,
Its monitoring point is also more, and the specific failure original that bipolar plates prepare hot press can be found out according to the non-linear relation between each monitoring point
Cause.
Bipolar plates prepare hot press remote failure diagnosis system, comprise the following steps：
Step 1, bipolar plates are extracted and prepare hot press status signal, wireless data acquisition module believes the state of each monitoring point
Number pre-processed, once finding that the status signal of a certain monitoring point substantially exceeds reasonable working range, then stopped immediately bipolar
Plate prepares the work of hot press, and shutdown inspection processing is carried out to it.Status signal is normalized and by reset condition
It is stored in database.
Step 2, status signal fault diagnosis, carries out fault diagnosis, and it is entered to the status signal of normalized
Row failure modes.Failure mode and various failure modes prison that fault grader has been pre-established according to system before operation
Measuring point non-linear relation has carried out data training, therefore fault grader has the classification capacity of known fault.Workman is according to event
The diagnostic result for hindering grader carries out maintenance of equipment.
Step 3, remote medical consultation with specialists, when mistake occurs in the diagnostic result of step (2).The system calls remote communication module will
Classification error data are sent to Remote, and expert carries out remote medical consultation with specialists to it.According to expert diagnosis result to fault grader
Data training is carried out to reach again learning for fault grader.It is the diagnostic process of method for diagnosing faults of the present invention such as Fig. 3.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.
Claims (10)
1. a kind of bipolar plates prepare the remote control and diagnostic system of hot press, it is characterised in that：It includes：
Wireless data acquisition module, it include be used for detect bipolar plates prepare the drawing velocity of hot press some acceleration it is wireless
Sensor (1), for detect the bipolar plates prepare the sliding block flatness of hot press some inclination angle wireless sensers (2), use
Some wireless infrared temperature sensors (3) of the hot pressing plate temperature of hot press are prepared in the detection bipolar plates, institute is thus obtained
State three real-time parameters that bipolar plates prepare hot press：Drawing velocity, sliding block flatness, hot pressing plate temperature；
Command control module, it receives three real-time parameters of the wireless data acquisition module collection, and according to each real-time
The corresponding working range of parameter is done corresponding contrast and judged：When any one real-time parameter exceeds relevant work scope, to institute
State bipolar plates and prepare hot press execution shutdown power-off work, and the bipolar plates are prepared with the status data of hot press and carry out failure
Condition diagnosing, exports the bipolar plates and prepares the fault type of hot press so that workman is repaired according to fault type；
Remote communication module, its when the command control module exports the bipolar plates and prepares the fault type of hot press, by
Open to realize telecommunication；
Telecommunication platform, it realizes the remote session with the command control module when the remote communication module is opened,
Remote expert consultation is carried out to three real-time parameters that the wireless data acquisition module is gathered, to be prepared to the bipolar plates
The state of hot press re-starts analysis.
2. bipolar plates as claimed in claim 1 prepare the remote control and diagnostic system of hot press, it is characterised in that：The nothing
Line data acquisition module includes the real-time monitoring subsystem of wireless networking；The real-time monitoring subsystem of wireless networking uses channel radio
News mode gathers the real-time parameter that the bipolar plates prepare hot press in real time, and the real-time monitoring subsystem of wireless networking is except adding
Speed wireless senser (1), inclination angle wireless senser (2), wireless infrared temperature sensor (3) also includes power transfer module,
For detecting that the bipolar plates prepare the pressure wireless sensor assembly of hot press pressure, for detecting that the bipolar plates prepare heat
The strain wireless sensor module of press adaptability to changes.
3. bipolar plates as claimed in claim 2 prepare the remote control and diagnostic system of hot press, it is characterised in that：The nothing
Line data acquisition module also includes data process subsystem, and the data process subsystem carries out pre- to the real-time parameter gathered
Processing, each real-time parameter sets corresponding data threshold, when the real-time parameter gathered is no more than corresponding data threshold value,
The data process subsystem in real time sends the real-time parameter gathered to the command control module.
4. bipolar plates as claimed in claim 3 prepare the remote control and diagnostic system of hot press, it is characterised in that：When described
When the real-time parameter that wireless data acquisition module is gathered is present beyond the data point of corresponding data threshold value, data processing
System sends warning message, and sends to the command control module after data normalization is handled.
5. bipolar plates as claimed in claim 4 prepare the remote control and diagnostic system of hot press, it is characterised in that：The life
Control module is made with judging whether gathered real-time parameter is corresponding according to the data message transmitted by wireless data acquisition module
Data in working range, when the wireless data acquisition module alarm free signal, the command control module is according to being adopted
The real-time parameter of collection adjusts the bipolar plates and prepares hot press action, realizes that the bipolar plates prepare the real-time control of hot press action
System.
6. bipolar plates as claimed in claim 1 prepare the remote control and diagnostic system of hot press, it is characterised in that：The life
Control module is made to implement in running according to following steps：
Step 1, optimizing is carried out using the genetic algorithm pair real-time parameter corresponding with fault type, by the real-time parameter after optimization
Input fault grader；
Step 2, set the bipolar plates to prepare the working range of each test point of hot press normal work, gather the bipolar plates
The data composition sample set of hot press normal operating conditions is prepared, and the non-thread between each test point is set by decision attribute
Sexual intercourse, is trained using sample set to fault grader；
Step 3, by failure modes, go to prepare the bipolar plates progress malfunction diagnosis of hot press status data, if described
Bipolar plates prepare hot press normally, then export normal, if bipolar plates prepare hot press and broken down or failure sign, output
Bipolar plates prepare the corresponding failure type of hot press.
7. bipolar plates as claimed in claim 6 prepare the remote control and diagnostic system of hot press, it is characterised in that：It is described remote
Journey communication module and the telecommunication platform are mutually assisted in running according to following steps：
Step 1, workman logs in the human-computer interaction interface corresponding with the command control module, inputs diagnostic result mistake, makes
The command control module connects the remote communication module；
Step 2, the command control module calls the database of the remote control and diagnostic system to pass through the telecommunication
Wrong diagnosis bipolar plates are prepared hot press status data transfers to the remote information platform by module；
Step 3, expert logs in the remote information platform, obtains bipolar plates and prepares hot press status data, to the double of wrong diagnosis
Pole plate prepares hot press and diagnosed, and diagnostic result is remotely write to the command control module；
Step 4, the bipolar plates of weight diagnostic result are prepared hot press data and fault grader are carried out by the command control module
Training, realizes the learning process of fault grader.
8. a kind of bipolar plates prepare the remote control and diagnostic method of hot press, it is characterised in that：It comprises the following steps：
Step 1: using for detecting that bipolar plates prepare some acceleration wireless sensers (1) of the drawing velocity of hot press, use
Some inclination angle wireless sensers (2) of the sliding block flatness of hot press are prepared in the detection bipolar plates, for detecting described pair
Pole plate prepares some wireless infrared temperature sensors (3) of the hot pressing plate temperature of hot press, obtains the bipolar plates and prepares hot pressing
Three real-time parameters of machine：Drawing velocity, sliding block flatness, hot pressing plate temperature；
Step 2: three real-time parameters of the wireless data acquisition module collection are received, and it is corresponding according to each real-time parameter
Working range do corresponding contrast and judge：When any one real-time parameter exceeds relevant work scope, to the bipolar plates
Prepare hot press and perform shutdown power-off work, and the bipolar plates are prepared with the status data progress malfunction of hot press and examine
It is disconnected, export the bipolar plates and prepare the fault type of hot press so that workman is repaired according to fault type；
Step 3: when the output bipolar plates prepare the fault type of hot press, carrying out telecommunication；
Step 4: in telecommunication, remote expert consultation is carried out to three real-time parameters, to prepare heat to the bipolar plates
The state of press re-starts analysis.
9. bipolar plates as claimed in claim 8 prepare the remote control and diagnostic method of hot press, it is characterised in that：In step
Implement in two according to following steps：
Step 1, optimizing is carried out using the genetic algorithm pair real-time parameter corresponding with fault type, by the real-time parameter after optimization
Input fault grader；
Step 2, set the bipolar plates to prepare the working range of each test point of hot press normal work, gather the bipolar plates
The data composition sample set of hot press normal operating conditions is prepared, and the non-thread between each test point is set by decision attribute
Sexual intercourse, is trained using sample set to fault grader；
Step 3, by failure modes, go to prepare the bipolar plates progress malfunction diagnosis of hot press status data, if described
Bipolar plates prepare hot press normally, then export normal, if bipolar plates prepare hot press and broken down or failure sign, output
Bipolar plates prepare the corresponding failure type of hot press.
10. bipolar plates as claimed in claim 9 prepare the remote control and diagnostic method of hot press, it is characterised in that：In step
Rapid three and step 4 in, mutually assisted according to following steps：
Step 1, workman logs in the remote control that hot press is prepared with bipolar plates as claimed in any of claims 1 to 7 in one of claims
And the corresponding human-computer interaction interface of command control module of diagnostic system, diagnostic result mistake is inputted, makes the bipolar plates system
The remote control of standby hot press and the command control module of diagnostic system connect the remote control that the bipolar plates prepare hot press
And the remote communication module of diagnostic system；
Step 2, the command control module calls the database of the remote control and diagnostic system to pass through the telecommunication
Wrong diagnosis bipolar plates are prepared hot press status data transfers to the bipolar plates and prepare the remote control of hot press and examine by module
The remote information platform of disconnected system；
Step 3, expert logs in the remote information platform, obtains bipolar plates and prepares hot press status data, to the double of wrong diagnosis
Pole plate prepares hot press and diagnosed, and diagnostic result is remotely write to the command control module；
Step 4, the bipolar plates of weight diagnostic result are prepared hot press data and fault grader are carried out by the command control module
Training, realizes the learning process of fault grader.
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