CN107065785A - A kind of sponge cutting remote control pingqie machine system - Google Patents

A kind of sponge cutting remote control pingqie machine system Download PDF

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Publication number
CN107065785A
CN107065785A CN201710357837.5A CN201710357837A CN107065785A CN 107065785 A CN107065785 A CN 107065785A CN 201710357837 A CN201710357837 A CN 201710357837A CN 107065785 A CN107065785 A CN 107065785A
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China
Prior art keywords
infrared
remote control
pingqie machine
bluetooth
control
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Granted
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CN201710357837.5A
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Chinese (zh)
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CN107065785B (en
Inventor
张胜
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Hunan Wangcheng Sponge Material Industrial Co ltd
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Anhui Huacheng Sponge Products Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/414Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
    • G05B19/4142Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by the use of a microprocessor
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/34Director, elements to supervisory
    • G05B2219/34013Servocontroller

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Selective Calling Equipment (AREA)

Abstract

The present invention relates to pingqie machine systems technology field, and in particular to a kind of sponge cutting remote control pingqie machine system, including bluetooth recognition system, communication system, fire wall, central processing unit, infrared system and transmission system;The bluetooth recognition system of the present invention is used to connect the mobile control of smart mobile phone realization, fire wall is arranged on the virus that outside invading is may filter that in the communication system, the security of transmission is formed in guarantee, infrared system, transmission system and control system can optimize the efficiency of field wiring and transmission with bus system, transmission system is used to transmit sponge, coordinate cutting, infrared system is used to detect that executing agency is cut in illegal invasion, prevent from cutting to staff, infrared system is detected can transmit the cutting work that model controls pingqie machine to control system by central processing unit after illegal invasion, the present invention is simple in construction, simple operation, remote control can be achieved, it is safer, with very strong creativeness.

Description

A kind of sponge cutting remote control pingqie machine system
Technical field
The present invention relates to pingqie machine systems technology field, and in particular to a kind of sponge cutting remote control pingqie machine system System.
Background technology
Sponge, is a kind of porous material, with good water imbibition, can be used in clean article.The sponge that people commonly use It is made up of wood cellulose fibers or foamed plastic polymer.In addition, also have the natural sponge being made up of spongia, most a couple of days Right sponge is used for clean body or drawing.In addition, the synthetic sponge that also three class other materials are made, respectively low-density are poly- Ether, polyvinyl alcohol and polyester.PU sponges, which mainly include polyester and polyether-type, can cut into slices or cut roll, also can be compound according to customer requirement Processing, hot pressing processing and explosion perforate processing etc..PU sponges due to its have insulation, heat-insulated, sound-absorbing, damping, it is fire-retardant, prevent it is quiet Electricity, the characteristic such as permeability is good, therefore it is related to various industries, including auto industry, battery industry, cosmetic industry, bust underwear system Make industry and top-grade furniture manufacturing industry etc..This material cotton of shaping sponge is by polyurethane material, the multiple additives mixing such as foamed dose, Pressure agent, which enters simple die heating, can extrude sponge of different shapes, and it is adapted to swivel chair Sofa mattress, back of the body cotton, also there is a small amount of handrail Also made of sizing cotton.55#~60# density of material is adopted as, its elasticity relatively meets relevant national standard.Sponge elastic hardness is adjustable It is whole, it is adjusted according to product different parts difference.General seat cotton is high compared with hardness, and density is larger, and back of the body cotton takes second place, and pillow cotton is softer.It is poly- The soft bipeltate of urethane, polyurethane is most common a kind of high polymer material in life, is widely used in making various " sponges " Product.And shock-absorbing, the elastomeric material of friction resistant purposes, such as sole, tractor tank track substrate.Pingqie machine is to be used to cut The machinery of sponge is cut, existing pingqie machine is typically made up of column, knife rest, platform and the part of control cabinet four.During work, by sponge It is placed into above platform, the thickness for needing to cut is set on control cabinet, then control cabinet is according to the thickness control knife of setting Frame is moved down into setting position along column, and then platform drives sponge to move forward, and level is set to there is a high speed on knife rest The blade of operating, when sponge passes through knife rest, the blade run at high speed will can be separated above and below sponge, when platform is moved to front limit When, platform can be automatically stopped, and be then moved rearwards by automatically, when platform is moved to it is rear spacing when stop, then knife rest is downward The thickness set is moved to, then platform is being moved forward, and so moves repeatedly sponge being cut into multiple same thickness Sponge sheet material.In Patent No. CN201510526669 patent document, a kind of efficient full-automatic sponge circle is disclosed Disk pingqie machine, a kind of full-automatic sponge disk pingqie machine, including platform and mainframe, mainframe link together with knife rest, knife The platform of horizontal positioned one below frame, platform side is provided with the electric cabinet of some motor work on a control main frame frame and knife rest, Mainframe is provided with a Pneumatic expanded device and an angle regulator.By electric cabinet be set above the thickness that cuts and Cutting times, are then moved to correct position by knife rest, press the startup above electric cabinet with the knife-band operating above movable knife rack, Friction-driven wheel drive platen above platform is rotated, and completes cutting work.The device improves the work effect of cutting sponge sheet material Rate, reduces sponge sheet material thickness error, improves the surface quality of sponge sheet material, reduces the working strength of workman.
Above-mentioned patent document electric cabinet sets cutting thickness and cutting times, and platform version rotation, which is turned around, completes cutting work, Servomotor automatic traction knife rest declines the distance specified.Existing truncation machine platform is to move back and forth, and is moved rearwards by belonging to null Journey.The invention improves cutting, sponge sheet material operating efficiency.But for how to provide a kind of simple in construction, simple operation, Remote control can be achieved, safer sponge cutting remote control pingqie machine system lacks technical solution.
The content of the invention
(1) technical problem solved
In view of the shortcomings of the prior art, the invention provides a kind of sponge cutting remote control pingqie machine system, it is used for How solution provides a kind of simple in construction, simple operation, and remote control can be achieved, and safer sponge cutting is flat with remote control The problem of cutting machine system.
(2) technical scheme
To realize object above, the present invention is achieved by the following technical programs:
A kind of sponge cutting remote control pingqie machine system, including pingqie machine circuit, it is characterised in that:Know including bluetooth Other system, communication system, fire wall, central processing unit, infrared system and transmission system, the central processing unit pass through the indigo plant Tooth identifying system is connected with smart mobile phone, and the fire wall includes software section and hardware components, and the fire wall is arranged on institute State in communication system, the pingqie machine circuit is connected with control system, the control system includes FREQUENCY CONTROL and switch is controlled, The infrared system, transmission system and control system are connected with bus system, the bus system and the central processing unit It is connected, the central processing unit is connected by the communication system with the remote control terminal, the communication system includes optical fiber Net, intelligent gateway and router, the infrared system are used to detect that executing agency is cut in illegal invasion, increase security.
It is preferred that, the infrared system includes emitting portion and receiving portion, and the emitting portion is mainly NE555 and outer It is 38K to enclose element to constitute frequency, and the oscillator that dutycycle is about 30%, oscillator signal is loaded onto VT1 base stages through the output of 3 pin, by VT1 driving infrared light-emitting diodes LED1.
It is preferred that, the receiving portion is main to be made up of integrated infrared receiving terminal and one piece of single amplifier, and amplifier is formed The form of comparator, when infrared receiving terminal IC3 receives correct signal, output pin is low level, the pin of IC4 positive inputs 3 electricity Position is less than the pin of inverse output terminal 2, and the pin of comparator output terminal 6 output low level once someone blocks infrared ray, then receives head IC3 No signal is inputted, and output end immediately becomes high level, and comparator upset, IC4 output high level triggers BCR, to outer by LED2 Connect high sound alarm loudspeaker and power supply is provided, reach the purpose of alarm, LED2 serves as the dual work that triggering pipe and triggering are indicated herein With, as long as cutting off and resetting after the power supply of alarming horn, infrared electronic fence just can alarm enter the warning shape of a new round State.
It is preferred that, the transmission system has two conveyer belts, is applied respectively by two motors, is applying first transmission After the motor M1 of band starts in advance, after △ t1 after a while, the motor M2 automatic starts of Article 2 conveyer belt are dragged; After motor M2 parkings, then through △ t2 after a while, motor M1 automatic stoppings.
It is preferred that, contactor KM1, KM2 of the transmission system control respectively motor M1 and motor M2 startup with Parking, the on-delay time relay KT1 and KT2 control two sections of delay times respectively, the contactor be relay and with control System processed is connected.
It is preferred that, the communication protocol of the bluetooth recognition system is configured as follows:
(1) UART parameter settings:Communication protocol length is first set, then baud rate, hardware controls stream parameter, verification ginseng are set Number, data bits and stop position;
(2) mode of operation is set:The mode of operation of bluetooth module can be set to holotype or slave pattern;
(3) bluetooth module name is set:Title be bluetooth module in one of mark communicated, by setting bluetooth module Name agreement can change bluetooth module name;
(4) safe mode is set:What the PIN code that the data safety in Bluetooth communication is mainly when having Bluetooth communication was ensured, By setting safe mode agreement, can be according to difference the need for, set Bluetooth communication safe mode;
(5) PIN code is set:Setting PIN code can ensure that only reliable equipment is communicated by bluetooth with module and be The baud rate used of uniting can reach 10In for 9600bps. transmission ranges.
It is preferred that, it is not the TXD directly with PCA82C250 that the DSP of total system interface, which sends and receives circuit, It is connected with RXD, but it is optocoupler 6N137 that one-level high speed photo coupling 6N137, UC101, UC103 are added in centre, thus very well Ground realizes the electrical isolation between each CAN nodes in bus, in addition, the two-wire differential driving that interface circuit is used, greatly presses down The influence of industry spot interference signal is made, it is ensured that the reliability of digital control system communication.
(3) beneficial effect
The bluetooth recognition system of the present invention is used to connect the mobile control of smart mobile phone realization, and fire wall is arranged on the communication The virus of outside invading is may filter that in system, it is ensured that form the security of transmission, infrared system, transmission system and control system are equal The efficiency of field wiring and transmission can be optimized with bus system, transmission system is used to transmit sponge, coordinates cutting, and infrared system is used In detection illegal invasion cutting executing agency, prevent from cutting to staff, infrared system is detected can pass through after illegal invasion Central processing unit transmits the cutting work that model controls pingqie machine to control system, and simple in construction, simple operation of the invention can be real Existing remote control, it is safer, with very strong creativeness.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the bus interface circuit schematic diagram of the present invention;
Fig. 2 is the transmission system circuit theory diagrams of the present invention;
Fig. 3 is the circuit theory diagrams of the infrared system of the present invention;
Fig. 4 is the circuit theory diagrams of the bluetooth recognition system of the present invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
A kind of sponge cutting remote control pingqie machine system, including pingqie machine circuit, in addition to it is bluetooth recognition system, logical Letter system, fire wall, central processing unit, infrared system and transmission system, central processing unit pass through bluetooth recognition system and intelligence Mobile phone is connected, and fire wall includes software section and hardware components, and fire wall is arranged in communication system, pingqie machine circuit and control System be connected, control system include FREQUENCY CONTROL and switch control, infrared system, transmission system and control system with total linear system System is connected, and bus system is connected with central processing unit, and central processing unit is connected by communication system with remote control terminal, communication system System includes optical networking, intelligent gateway and router, and infrared system is used to detect that executing agency, increase safety are cut in illegal invasion Property.
Infrared system as shown in Figure 3 includes emitting portion and receiving portion, and emitting portion is mainly NE555 and periphery member It is 38K that part, which constitutes frequency, and the oscillator that dutycycle is about 30%, oscillator signal is loaded onto VT1 base stages through the output of 3 pin, driven by VT1 Dynamic infrared light-emitting diode LED1.
Receiving portion is main to be made up of integrated infrared receiving terminal and one piece of single amplifier, and amplifier forms the shape of comparator Formula, when infrared receiving terminal IC3 receives correct signal, output pin is low level, and the pin current potential of IC4 positive inputs 3 is less than reverse The pin of output end 2, the pin of comparator output terminal 6 output low level once someone blocks infrared ray, then receives the input of head IC3 no signals, Output end immediately becomes high level, and comparator upset, IC4 output high level triggers BCR, to external high loudness report by LED2 Alert loudspeaker provide power supply, the purpose of alarm are reached, LED2 serves as the double action that triggering pipe and triggering are indicated herein, as long as cut-out And reset after the power supply of alarming horn, infrared electronic fence enters the state of alert of a new round with regard to energy alarm.
Transmission system has two conveyer belts, is applied respectively by two motors, is applying the motor of first conveyer belt After M1 starts in advance, after △ t1 after a while, the motor M2 automatic starts of Article 2 conveyer belt are dragged;In motor M2 After parking, then through △ t2 after a while, motor M1 automatic stoppings.
Contactor KM1, KM2 of transmission system control motor M1 and motor M2 startup and parking respectively, and energization is prolonged When time relay KT1 and KT2 control two sections of delay times respectively, contactor is relay and is connected with control system.
The communication protocol of bluetooth recognition system is configured as follows:
(1) UART parameter settings:Communication protocol length is first set, then baud rate, hardware controls stream parameter, verification ginseng are set Number, data bits and stop position;
(2) mode of operation is set:The mode of operation of bluetooth module can be set to holotype or slave pattern;
(3) bluetooth module name is set:Title be bluetooth module in one of mark communicated, by setting bluetooth module Name agreement can change bluetooth module name;
(4) safe mode is set:What the PIN code that the data safety in Bluetooth communication is mainly when having Bluetooth communication was ensured, By setting safe mode agreement, can be according to difference the need for, set Bluetooth communication safe mode;
(5) PIN code is set:Setting PIN code can ensure that only reliable equipment is communicated by bluetooth with module and be The baud rate used of uniting can reach 10In for 9600bps. transmission ranges.
It is not the TXD directly with PCA82C250 that the DSP of total system as shown in Figure 1 interface, which sends and receives circuit, It is connected with RXD, but it is optocoupler 6N137 that one-level high speed photo coupling 6N137, UC101, UC103 are added in centre, thus very well Ground realizes the electrical isolation between each CAN nodes in bus, in addition, the two-wire differential driving that interface circuit is used, greatly presses down The influence of industry spot interference signal is made, it is ensured that the reliability of digital control system communication.
The bluetooth recognition system of the present invention is used to connect the mobile control of smart mobile phone realization, and fire wall is arranged on communication system Inside may filter that the virus of outside invading, it is ensured that form the security of transmission, infrared system, transmission system and control system with always Linear system system can optimize the efficiency of field wiring and transmission, and transmission system is used to transmit sponge, coordinate cutting, and infrared system is used to examine Illegal invasion cutting executing agency is surveyed, prevents from cutting to staff, infrared system is detected can be by center after illegal invasion Processor transmits the cutting work that model controls pingqie machine to control system, and simple in construction, simple operation of the invention can be achieved remote Process control, it is safer, with very strong creativeness.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to Nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that Also there is other identical element in process, method, article or equipment including the key element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments The present invention is described in detail, it will be understood by those within the art that:It still can be to foregoing each implementation Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic;And these modification or Replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (7)

1. a kind of sponge cutting remote control pingqie machine system, including pingqie machine circuit, it is characterised in that:Including bluetooth recognition System, communication system, fire wall, central processing unit, infrared system and transmission system, the central processing unit pass through the bluetooth Identifying system is connected with smart mobile phone, and the fire wall includes software section and hardware components, and the fire wall is arranged on described In communication system, the pingqie machine circuit is connected with control system, and the control system includes FREQUENCY CONTROL and switch is controlled, institute State infrared system, transmission system and control system with bus system to be connected, the bus system and the central processing unit phase Even, the central processing unit is connected by the communication system with the remote control terminal, the communication system including optical networking, Intelligent gateway and router, the infrared system are used to detect that executing agency is cut in illegal invasion, increase security.
2. sponge cutting remote control pingqie machine system according to claim 1, it is characterised in that:The infrared system Including emitting portion and receiving portion, it is 38K, dutycycle that the emitting portion, which is mainly NE555 to constitute frequency with peripheral cell, About 30% oscillator, oscillator signal is loaded onto VT1 base stages through the output of 3 pin, and infrared light-emitting diode is driven by VT1 LED1。
3. sponge cutting remote control pingqie machine system according to claim 1, it is characterised in that:The receiving portion Main to be made up of integrated infrared receiving terminal and one piece of single amplifier, amplifier forms the form of comparator, and infrared receiving terminal IC3 connects When receiving correct signal, output pin is low level, and the pin current potential of IC4 positive inputs 3 is less than the pin of inverse output terminal 2, and comparator is defeated Go out end 6 pin output low level, once someone blocks infrared ray, then receive the input of head IC3 no signals, output end immediately becomes high electricity Flat, comparator upset, IC4 output high level triggers BCR by LED2, provides power supply to external high sound alarm loudspeaker, reach The purpose of alarm, LED2 serves as the double action that triggering pipe and triggering are indicated herein, as long as cutting off and resetting the electricity of alarming horn Behind source, infrared electronic fence enters the state of alert of a new round with regard to energy alarm.
4. sponge cutting remote control pingqie machine system according to claim 1, it is characterised in that:The transmission system There are two conveyer belts, applied respectively by two motors, after the motor M1 for applying first conveyer belt starts in advance, passed through After a period of time △ t1, the motor M2 automatic starts of Article 2 conveyer belt are dragged;After motor M2 parkings, then by one section Time △ t2, motor M1 automatic stoppings.
5. sponge cutting remote control pingqie machine system according to claim 4, it is characterised in that:The transmission system Contactor KM1, KM2 control motor M1 and motor M2 startup and parking respectively, on-delay time relay KT1 and KT2 controls two sections of delay times respectively, and the contactor is relay and is connected with control system.
6. sponge cutting remote control pingqie machine system according to claim 1, it is characterised in that:The bluetooth recognition The communication protocol of system is configured as follows:
(1) UART parameter settings:Communication protocol length is first set, then baud rate, hardware controls stream parameter be set, checking parameter, Data bits and stop position;
(2) mode of operation is set:The mode of operation of bluetooth module can be set to holotype or slave pattern;
(3) bluetooth module name is set:Title is bluetooth module in one of mark communicated, by setting bluetooth module name association View can change bluetooth module name;
(4) safe mode is set:What the PIN code that the data safety in Bluetooth communication is mainly when having Bluetooth communication was ensured, pass through Set safe mode agreement, can be according to difference the need for, set Bluetooth communication safe mode;
(5) PIN code is set:PIN code is set to ensure that only reliable equipment communicates system by bluetooth and module and adopted Baud rate is that 9600bps. transmission ranges can reach 10In.
7. sponge cutting remote control pingqie machine system according to claim 1, it is characterised in that:The total system It is not to be directly connected with PCA82C250 TXD and RXD that DSP interface, which sends and receives circuit, but adds one in centre Level high speed photo coupling 6N137, UC101, UC103 are optocoupler 6N137, are thus realized well in bus between each CAN nodes Electrical isolation, in addition, the two-wire differential driving that interface circuit is used, greatly inhibits the influence of industry spot interference signal, It ensure that the reliability of digital control system communication.
CN201710357837.5A 2017-05-19 2017-05-19 Remote control truncation machine system for sponge cutting Active CN107065785B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114654523A (en) * 2022-05-23 2022-06-24 南通恒康数控机械股份有限公司 Control system of novel sponge slicer

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JP2008052619A (en) * 2006-08-28 2008-03-06 Yaskawa Electric Corp Power supply system comprising plurality of power supply units for robot control device
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Publication number Priority date Publication date Assignee Title
CN114654523A (en) * 2022-05-23 2022-06-24 南通恒康数控机械股份有限公司 Control system of novel sponge slicer
CN114654523B (en) * 2022-05-23 2022-08-30 南通恒康数控机械股份有限公司 Control system of novel sponge slicer

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