CN107061844A - Intelligent fluid homeostasis control device - Google Patents

Intelligent fluid homeostasis control device Download PDF

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Publication number
CN107061844A
CN107061844A CN201710433204.8A CN201710433204A CN107061844A CN 107061844 A CN107061844 A CN 107061844A CN 201710433204 A CN201710433204 A CN 201710433204A CN 107061844 A CN107061844 A CN 107061844A
Authority
CN
China
Prior art keywords
regulation
control
fluid
control device
executing agency
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710433204.8A
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Chinese (zh)
Inventor
吕永兴
白宏磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Crack Machinery Manufacturing Co Ltd In Qingdao
Original Assignee
Crack Machinery Manufacturing Co Ltd In Qingdao
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Crack Machinery Manufacturing Co Ltd In Qingdao filed Critical Crack Machinery Manufacturing Co Ltd In Qingdao
Publication of CN107061844A publication Critical patent/CN107061844A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0675Electromagnet aspects, e.g. electric supply therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0083For recording or indicating the functioning of a valve in combination with test equipment by measuring valve parameters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0091For recording or indicating the functioning of a valve in combination with test equipment by measuring fluid parameters

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Electromagnetism (AREA)
  • Flow Control (AREA)
  • Feedback Control In General (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The present invention discloses a kind of intelligent fluid homeostasis control device, including unit is realized in intelligent control actuator, executing agency and control and regulation;The intelligent control actuator includes central processing unit and control gas input/output unit, and the logical source of the gas connecting tube that performs of executing agency is connected with intelligent control actuator, and intelligent control actuator is by controlling gas input/output unit to be connected with driving source of the gas;The control and regulation realize that unit includes fluid regulation entrance and fluid regulation is exported, and regulation core moving up and down is provided with it, the regulation core is connected with executing agency, and the upstream sensor being connected with intelligent control actuator and downstream sensor are respectively arranged with fluid regulation arrival end and the fluid regulation port of export;System design is simple and reliable, and by the collection to fluid information, according to equipment requirement, precision open and close regulation is carried out by source of the gas driving force, with advantages such as high intelligence, high accuracy, meets the energy-saving and emission-reduction general policy of China.

Description

Intelligent fluid homeostasis control device
Technical field
The present invention relates to highly integrated fluid homeostasis control technology field, specifically related to a kind of intelligent hydrodynamic Balance control device.
Background technology
In flourishing modernization industry, as industrial 4.0 vision rises to national strategy layout, fluid control devices Demand is increasing, and the automaticity of every profession and trade is in urgent need to be improved perfect.The generally existing in water system pipe network or fluid line Waterpower detuning phenomena, hydraulic pipeline imbalance easily causes the waste of system energy and the increase of equipment running noises, and fluid is moved State balance adjustment technology is to solve hydraulic equilibrium and the important means of Energy Saving Control, especially some process pipes, water supply network Or heating network etc. has the equipment or pipeline that parameter limits, such as pressure limit, temperature limiting, flow restriction for downstream fluid Deng, it appears it is particularly important.
Some the mechanicalness fluid control components used in the prior art, fluid flow, control are adjusted by valve opening Condition is single and control range is limited, without intelligent judgment function and no signal distinct feed-back;The intelligent fluid of other Device, assembled by controller, executing agency, fluid plumbing component etc. and each independent, assembly of elements is more, volume is big, separately It is outer to need remote PLC or computer analyze data, output order to be controlled, high are required to manpower and materials, production is caused The raising of cost and the waste of resource, and easily there are the phenomenons such as signal interference or loss, it is unfavorable for fluid homeostasis control.
The content of the invention
The technical problems to be solved by the invention are for existing balance control device cost height, control cumbersome structure to answer The defect such as miscellaneous, proposes a kind of intelligent fluid homeostasis control device, by the way that to fluid information gathering, equipment will according to setting Ask, precision open and close regulation is carried out by source of the gas driving force, mechanical structure and processing technology are simple, and cost is low, it is easy to real It is existing.
The present invention is realized using following technical scheme:
A kind of intelligent fluid homeostasis control device, including intelligent control actuator, executing agency and control and regulation are realized Unit;The intelligent control actuator includes central processing unit and the control gas input and output being connected with central processing unit dress Put;The executing agency is connected by an execution source of the gas connecting tube with intelligent control actuator, and the intelligent control actuator leads to Cross control gas input/output unit to be connected with driving source of the gas, by controlling the input of gas input/output unit regulation gas defeated Output and then the action of control executing agency;The control and regulation realize that the carrier that unit is connecting fluid pipeline, including fluid are adjusted Entrance and fluid regulation outlet are saved, and regulation core moving up and down is provided with it, the regulation core is connected with executing agency, Fluid regulation arrival end and the fluid regulation port of export be respectively arranged with the upstream sensor that is connected with intelligent control actuator and Downstream sensor.
Further, the intelligent control actuator also includes the communication module being connected with central processing unit, the communication Module is used to realize real-time communication with the host computer such as PLC, and wisdom fluid homeostasis control device both can individually make With, realize adjusting control function, again can many networkings, realize the regulation that becomes more meticulous of whole fluid system, increase control is convenient Property, convenient unified management.
Further, the communication module uses wire communication mode or wireless communication mode, can both be connect with RS485 Mouth, Modbus-RTU agreements or BAS slitless connections, parameter downstream transmission realize long-range monitoring with controlling, while can also adopt With the Radio Transmission Technologys such as bluetooth module, WiFi module connection user mobile phone, the central controller such as flat board, realize monitoring in real time with Control, saves the time, improves efficiency.
Further, the displacement transducer being connected with central processing unit is additionally provided with the executing agency, passes through displacement Sensor detection executing agency action displacement, and then judge control intensity, and Real-time Feedback and adjustment are made by central processing unit.
Further, the control gas input/output unit includes several miniature two-bit triplet magnetic valves, by miniature The intermittent break-make of two-bit triplet magnetic valve, realizes driving of the driving source of the gas to executing agency.
Further, the executing agency uses cylinder, by driving moving up and down for source of the gas drive cylinder piston to reach The purpose moved up and down to regulation regulation core, naturally it is also possible to using other forms such as diaphragms.
Further, the upstream sensor and downstream sensor are flow sensor, differential pressure pickup or pressure sensing Device, realizes that many kinds of parameters is measured, and realizes that more fully dynamic equilibrium is controlled.
Further, the control and regulation realize the connected mode of unit and fluid line connect, be threadedly coupled for flange, Welding or fast-assembling mode, adapt to different fluid pipe joint, meet the technical requirements of different operating modes.
Further, the intelligent control actuator also includes operating display, is human-computer interaction interface, improves control behaviour Make flexibility.
Further, the lower end of the regulation core is provided with taper cone governor, to realize linear regulation.
Compared with prior art, advantages and positive effects of the present invention are:
Intelligent fluid homeostasis control device of the present invention, structure design is simple and reliable, and volume is compared to conventional junction Structure reduces 60%, and the parameters such as the flow, pressure, pressure difference of fluid can be monitored by Integration Design, while directly Executing agency is controlled by intelligent control actuator, automatic dynamic equilibrium regulation is realized, broken away to PLC or computer according to Rely, reduce cost, reduce R&D costs, improve install convenient;Pneumatic control mode is used simultaneously, is reacted cleverer Quick, control is more flexible, and the structure design of cone governor adds linear regulation performance simultaneously.
Brief description of the drawings
Fig. 1 is control device structural representation described in the embodiment of the present invention;
Fig. 2 is control device theory diagram described in the embodiment of the present invention.
Embodiment
In order to be more clearly understood from the above objects, features and advantages of the present invention, below in conjunction with the accompanying drawings and implement The present invention will be further described for example.
Embodiment, the present embodiment discloses a kind of intelligent fluid homeostasis control device, with reference to Fig. 1, Fig. 2, including intelligence Actuator 1, executing agency 2 can be controlled and controlled to adjust to realize unit 3;The intelligent control actuator include central processing unit with And the control gas input/output unit being connected with central processing unit;The executing agency by one perform source of the gas connecting tube 6 with Intelligent control actuator 1 is connected, and the intelligent control actuator 1 is by controlling gas input/output unit to connect with driving source of the gas Connect, 7 be driving air source inlet in Fig. 1, by controlling gas input/output unit to adjust input and output amount and then the control of gas The action of executing agency 2 is additionally provided with the displacement sensing being connected with central processing unit to reach in regulation purpose, the executing agency 2 Device, the action displacement of executing agency 2 is detected by displacement transducer, and then judges control intensity, and makes reality by central processing unit When feedback with adjustment;The carrier that unit 3 is connecting fluid pipeline, including fluid regulation entrance and fluid are realized in the control and regulation Regulation outlet, and regulation core 9 moving up and down is provided with it, the regulation core 9 is connected with executing agency 2, adjusted in fluid Section arrival end and the fluid regulation port of export are respectively arranged with the upstream sensor 4 being connected with intelligent control actuator 1 and downstream is passed Sensor 5.
Wherein, the intelligent control actuator also includes the communication module being connected with central processing unit, the communication module To realize real-time communication with the host computer such as PLC, all instructions and signal and sensor parameters etc. can be by logical Module transfer is interrogated to the host computer such as PLC or computer, while the host computer such as PLC or computer can also be sent Instruct and give intelligent control actuator, using wire communication mode or wireless communication mode, such as with RS485 interfaces, Modbus- Rtu protocol or BAS slitless connections, parameter downstream transmission realize long-range monitoring and control, while bluetooth mould can also be used The central controllers such as the Radio Transmission Technologys such as block, WiFi module connection user mobile phone, flat board, long-range DCS system, wisdom fluid is moved State balance control device both can be used alone, and realize adjusting control function, realizes monitoring in real time and control, saves the time, carry High efficiency, the regulation that more becomes more meticulous, increase control convenience, convenient unified management are realized to whole fluid system.
The preferred source of the gas drive form of type of drive in the present embodiment, the executing agency 2 uses cylinder, by driving source of the gas Drive cylinder piston moves up and down to reach the purpose that moves up and down of regulation regulation core 9, it is of course also possible to use diaphragm etc. its His structure type, is not detailed herein;In addition, the control gas input/output unit typically uses the structure shape of magnetic valve Formula, as needed from different solenoid types, the pipeline such as the present embodiment combination source gas input and output, using several micro- Type high frequency two-bit triplet magnetic valve, by the intermittent break-make of miniature two-bit triplet high-frequency electromagnetic valve, realizes driving source of the gas to holding The driving of row mechanism.
In addition, different according to field requirement, the upstream sensor and downstream sensor are flow sensor, TEMP Device, temperature sensor, differential pressure pickup or pressure sensor, realize that more fully dynamic equilibrium control is realized in many kinds of parameters measurement System;Require that during installation, the connection side of unit and fluid line is realized in the control and regulation to comply with conduit connection end mouthful variation Formula is that flange connection, threaded connection, welding or fast-assembling mode are connected, and adapts to different fluid pipe joint, meets different operating modes Technical requirements, the preferred flange connection of the present embodiment.

Claims (10)

1. intelligent fluid homeostasis control device, it is characterised in that including intelligent control actuator, executing agency and control Unit is realized in regulation;The control gas that the intelligent control actuator includes central processing unit and is connected with central processing unit is defeated Enter output device;
The executing agency is connected by an execution source of the gas connecting tube with intelligent control actuator, and the intelligent control actuator leads to Cross control gas input/output unit to be connected with driving source of the gas, by controlling the input of gas input/output unit regulation gas defeated Output and then the action of control executing agency;
The carrier that unit is connecting fluid pipeline, including fluid regulation entrance and fluid regulation outlet are realized in the control and regulation, And regulation core moving up and down is provided with it, the regulation core is connected with executing agency, in fluid regulation arrival end and stream The body regulation port of export is respectively arranged with the upstream sensor being connected with intelligent control actuator and downstream sensor.
2. control device according to claim 1, it is characterised in that:The intelligent control actuator also includes and centre Manage the connected communication module of device.
3. control device according to claim 2, it is characterised in that:The communication module uses wire communication mode or nothing Line communication modes.
4. control device according to claim 1, it is characterised in that:It is additionally provided with the executing agency and center processing The connected displacement transducer of device.
5. control device according to claim 1, it is characterised in that:The control gas input/output unit includes several Two-bit triplet magnetic valve.
6. control device according to claim 1, it is characterised in that:The executing agency uses cylinder.
7. control device according to claim 1, it is characterised in that:The upstream sensor and downstream sensor are flow Sensor, differential pressure pickup or pressure sensor.
8. control device according to claim 1, it is characterised in that:Unit and fluid line are realized in the control and regulation Connected mode is flange connection, threaded connection, welding or fast-assembling mode.
9. control device according to claim 1, it is characterised in that:The intelligent control actuator also includes operation display Screen.
10. control device according to claim 1, it is characterised in that:The lower end of the regulation core is provided with taper regulation Cone.
CN201710433204.8A 2016-12-15 2017-06-09 Intelligent fluid homeostasis control device Pending CN107061844A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201611156781.9A CN106873675A (en) 2016-12-15 2016-12-15 The integrated control unit of wisdom fluid
CN2016111567819 2016-12-15

Publications (1)

Publication Number Publication Date
CN107061844A true CN107061844A (en) 2017-08-18

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CN201611156781.9A Pending CN106873675A (en) 2016-12-15 2016-12-15 The integrated control unit of wisdom fluid
CN201710433204.8A Pending CN107061844A (en) 2016-12-15 2017-06-09 Intelligent fluid homeostasis control device
CN201720674238.1U Expired - Fee Related CN206929412U (en) 2016-12-15 2017-06-09 Intelligent fluid homeostasis control device

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106873675A (en) * 2016-12-15 2017-06-20 青岛精锐机械制造有限公司 The integrated control unit of wisdom fluid

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2129428Y (en) * 1992-05-03 1993-04-07 中国建筑科学研究院空气调节研究所 Gravimetric intelligent-displaying flow-regulating device
US20050049755A1 (en) * 2003-08-29 2005-03-03 Boger Henry W. Fluid regulation
CN201310667Y (en) * 2008-12-09 2009-09-16 杭州展德软件技术有限公司 Electronic dynamic balancing electric adjustable valve capable of realizing remote monitor and control
CN201330874Y (en) * 2008-12-23 2009-10-21 杭州展德软件技术有限公司 Electronic-type dynamic pressure-difference balancing valve
CN202402729U (en) * 2011-12-31 2012-08-29 杭州哲达科技股份有限公司 Intelligent dynamic balance pneumatic regulating valve
CN105242695A (en) * 2014-05-29 2016-01-13 安徽中控仪表有限公司 Intelligent flow automatic control instrument
CN206929412U (en) * 2016-12-15 2018-01-26 青岛精锐机械制造有限公司 Intelligent fluid homeostasis control device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2129428Y (en) * 1992-05-03 1993-04-07 中国建筑科学研究院空气调节研究所 Gravimetric intelligent-displaying flow-regulating device
US20050049755A1 (en) * 2003-08-29 2005-03-03 Boger Henry W. Fluid regulation
CN201310667Y (en) * 2008-12-09 2009-09-16 杭州展德软件技术有限公司 Electronic dynamic balancing electric adjustable valve capable of realizing remote monitor and control
CN201330874Y (en) * 2008-12-23 2009-10-21 杭州展德软件技术有限公司 Electronic-type dynamic pressure-difference balancing valve
CN202402729U (en) * 2011-12-31 2012-08-29 杭州哲达科技股份有限公司 Intelligent dynamic balance pneumatic regulating valve
CN105242695A (en) * 2014-05-29 2016-01-13 安徽中控仪表有限公司 Intelligent flow automatic control instrument
CN206929412U (en) * 2016-12-15 2018-01-26 青岛精锐机械制造有限公司 Intelligent fluid homeostasis control device

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CN206929412U (en) 2018-01-26
CN106873675A (en) 2017-06-20

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Application publication date: 20170818