CN107061734A - The pad and its design method of a kind of connection for flange composition surface - Google Patents
The pad and its design method of a kind of connection for flange composition surface Download PDFInfo
- Publication number
- CN107061734A CN107061734A CN201611249433.6A CN201611249433A CN107061734A CN 107061734 A CN107061734 A CN 107061734A CN 201611249433 A CN201611249433 A CN 201611249433A CN 107061734 A CN107061734 A CN 107061734A
- Authority
- CN
- China
- Prior art keywords
- pad
- pressure
- flow passage
- passage openings
- flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/08—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with exclusively metal packing
- F16J15/0818—Flat gaskets
Abstract
The invention discloses a kind of pad of connection for flange composition surface and its design method, the pressure that there is at least two fluid passages mouthful and the region when forming flange connection where at least two fluid passages mouthful to be subject on the flange composition surface is different, the pad forms pad flow passage openings respectively in the position of each fluid passage mouthful of correspondence, and the equal pressure ripple of height of projection is provided with around each pad flow passage openings to form Fluid Sealing, it is different based on the pressure suffered by each pad flow passage openings region when forming flange connection, the pad flow passage openings region that the pad is configured to be under pressure larger when forming flange connection forms the larger pressure ripple of pressure ripple radius, and the less pad flow passage openings region that can be under pressure when forming flange connection forms the pressure less pressure ripple of ripple radius.
Description
Technical field
Present invention design flange interconnection technique field, more particularly to for the irregular method with multiple fluid passages mouthful
Blue composition surface is tightly connected.
Background technology
Form the importance that effective Fluid Sealing is flange connection.In internal combustion engine industry, fluid seepage is to engine
Performance And Reliability influence it is larger, therefore the sealing of key position particularly important (such as cylinder cap and body faying face, water pump and machine
Body faying face etc.).The flange shape at these positions is often irregular, for example, bolted position and multiple fluids
The arrangement of passage is irregular to be sealed, it is necessary to be formed in many places.Generally, the fluid media (medium) of each fluid passage be it is separate, than
Imported and exported if any water return outlet, machine oil is entered, each fluid passage and other fluid passages are unable to insertion, profit otherwise can be caused to mix
The failures such as conjunction, gas-vapor mix, serious meeting damaging engine.Therefore need to form each fluid passage independent sealing, it is especially right
It is very important to form effective sealing positioned at each fluid passage of flange connection surface mouthful.Such as engine body and cylinder cap it
Between pad not only seal the liquid of such as machine oil, coolant, and sealing gas, this requires to send out between liquids and gases
Raw contact;For another example, water-sealed pump water inlet, water pump backwater, body main oil gallery machine oil are needed between engine body and water pump.And
The corresponding sealed medium pressure of different fluids is different.This is between engine body and cylinder cap or engine body and water pump
Between flange connection pad structure and bolt arrangement etc. propose very strict requirement.
For the connection on above-mentioned irregular flange composition surface, the design of current pad is to assume the pressure at each fluid passage
Premised on identical, as long as minimal pressure force value reaches requirement, the sealing of same waveform is used in the position of various fluid passages
Press ripple (pressure ripple is the projection stamped out on metal coated board pad).But pass through checking, this mode meeting being tightly connected
There is the phenomenon of fluid leakage or the mixing of different fluid medium.Its reason is that flange is irregular, the position of bolt and screw-down torque
Difference causes flange distortion degree different, causes local pressure is excessive to cause flange facial disfigurement, and local pressure deficiency is made
Into leakage.
The content of the invention
The purpose of the present invention is the waveform in view of the above-mentioned problems of the prior art, by improving sealing pressure ripple, makes pressure
Power distribution is more rationally uniform.The purpose is achieved through the following technical solutions.
The present invention proposes a kind of pad of connection for flange composition surface, and the flange composition surface has at least two streams
The pressure that body passway and the region when forming flange connection where at least two fluid passages mouthful are subject to is different, its feature
It is, the pad forms pad flow passage openings respectively in the position of each fluid passage mouthful of correspondence, and is opened in each pad runner
The equal pressure ripple of height of projection is provided with to form Fluid Sealing around mouthful, based on each pad stream when forming flange connection
Pressure suffered by road open area is different, and the pad is configured to the larger pad that can be under pressure when forming flange connection
Flow passage openings region forms the larger pressure ripple of pressure ripple radius, and is forming the less pad stream that can be under pressure when flange is connected
Road open area forms the pressure less pressure ripple of ripple radius.
Further, the flange composition surface has the irregular threaded connection hole of position distribution.
Further, the flange composition surface has the threaded connection hole of different threaded connection intensity.
The present invention it is a kind of preferred embodiment in, pass through Sheet Metal Forming Technology formation pressure ripple.
The pad can be assembled between engine cylinder cover and engine body.
Or, the pad can be assembled between engine water pump and engine body.
In addition, the present invention also proposes a kind of method of the pad of the connection designed for flange composition surface, the flange connects
Conjunction face there are at least two fluid passages mouthful and region when forming flange connection where at least two fluid passages mouthful by
The pressure arrived is different, it is characterised in that the described method comprises the following steps:
- according to the shape on flange composition surface, the size of the threaded connection hole on flange composition surface and position and fluid passage mouthful
Shape and position, set pad shape, corresponding to threaded connection hole pad connecting hole size and position and correspond to
The shape of the pad flow passage openings of fluid passage mouthful and position;
- according to the position of each pad connecting hole, corresponding threaded connection intensity and screw-down torque and each pad runner
The position of opening, it is determined that the pressure that each pad flow passage openings region can be subject to when forming flange connection;
- formed on the pad around the equal pressure ripple of the height of projection of each pad flow passage openings, according to each pad stream
The pressure that road open area can be subject to when forming flange connection, it will the pressure in the pad flow passage openings region for being under pressure larger
The pressure ripple radius of ripple is configured to be more than the pressure ripple radius of the pressure ripple in the less pad flow passage openings region of pressure that can be subject to.
Methods described preferably passes through Sheet Metal Forming Technology formation pressure ripple.
The advantage of the invention is that:By optimizing the waveform configuration of pad, suffered by the band for making each fluid passage mouthful
Pressure tends to be uniform, so as to efficiently avoid due to fluid leakage and the excessive flange face caused of pressure caused by insufficient pressure
Deformation.
Brief description of the drawings
By reading the detailed description of hereafter preferred embodiment, various other advantages and benefit is common for this area
Technical staff will be clear understanding.Accompanying drawing is only used for showing the purpose of preferred embodiment, and is not considered as to the present invention
Limitation.And in whole accompanying drawing, identical part is denoted by the same reference numerals.In the accompanying drawings:
Fig. 1 schematically illustrates the screwed hole point on the flange composition surface being applicable according to the pad of embodiment of the present invention
Cloth schematic diagram.
Fig. 2 schematically illustrates the engine water pump (left side) and hair being applicable according to the pad of embodiment of the present invention
The view on the flange composition surface of motivation body (right side).
Fig. 3 schematically illustrates the floor map of the pad according to embodiment of the present invention.
Fig. 4 is schematically illustrated is forming the sectional view for the position for pressing ripple according to the pad of embodiment of the present invention.
Embodiment
The illustrative embodiments of the disclosure are more fully described below with reference to accompanying drawings.Although showing this public affairs in accompanying drawing
The illustrative embodiments opened, it being understood, however, that may be realized in various forms the disclosure without the reality that should be illustrated here
The mode of applying is limited.Conversely it is able to be best understood from the disclosure there is provided these embodiments, and can be by this public affairs
The scope opened completely convey to those skilled in the art.
According to the embodiment of the present invention, a kind of pad of connection for flange composition surface, the flange engagement are proposed
Face has at least two fluid passages mouthful.In a kind of exemplary and nonrestrictive embodiment of the present invention, such as Fig. 1 to figure
Shown in 3, flange connection surface has four fluid passages mouthful and five threaded connection holes respectively, thus the present invention pad correspondingly
With four pad flow passage openings (being shown respectively with A, B, C, D in figure 3) and five pad connecting holes, it can be seen by accompanying drawing
Go out, the location and shape size of each fluid passage mouthful and the position distribution of each threaded connection hole are all irregular.With Fig. 1 and
Exemplified by Fig. 2, it illustrates the flange composition surface of a kind of engine body of type and water pump, (wherein, Fig. 2 left side view is hair
The flange composition surface of motivation water pump, the flange composition surface that right side view is engine body), it can be seen that the screwed hole of bottom
5 is distant with other four screwed holes, and due to reasons in structure, the strength grade of the corresponding bolt of screwed hole 5 compared with
The strength grade of the corresponding bolt of other screwed holes is high, and correspondingly its screw-down torque is more than other four bolts.Therefore formed
The corresponding regions of pad flow passage openings D when flange is connected easily in such as Fig. 3 produce larger pressure, so as to cause top
The actual pressure in region --- especially such as the pad flow passage openings A in Fig. 3 and the corresponding regions of pad flow passage openings B --- is smaller
And sealing effectiveness is influenceed, so as to occur fluid leakage.Therefore, the pad of the present invention is adopted and solved the above problems with the following method:
The equal pressure ripple of height of projection is set around each pad flow passage openings, and the pressure ripple for example passes through punching on metallic plate pad
The projection (as shown in Figure 4) of technique formation is pressed, when being connected by tightening bolt formation flange, other areas of pressure ratio at pressure ripple
The pressure in domain is big, so as to form the band of closing around pad flow passage openings to realize the effect of Fluid Sealing;Due to
In the case of pressure wave height identical, corrugating into circular arc radius (press ripple radius) it is bigger, press the shape of ripple gentler,
Correspondingly pressure ripple rigidity of the pad in the position is smaller, therefore can form relatively small pressure when being compacted, therefore, in stress
Form the larger pressure ripple of pressure ripple radius around larger pad flow passage openings D, and the less pad flow passage openings A of stress,
The pressure less pressure ripple of ripple radius is formed around B, C, and the height of all pressure ripples is identical.For example, can be in pressure wave height phase
The pressure ripple radius in pad flow passage openings D regions is arranged to the pressure in about pad flow passage openings A, B, C regions with the premise of
Twice of ripple radius is to reach favourable sealing effectiveness.By this way, when forming flange connection, each fluid passage mouth region domain
Pressure distribution it is more uniform so that avoid due to respective regions pressure it is excessive caused by flange facial disfigurement and subregion pressure
The fluid seepage that power deficiency is caused.
In addition, in an exemplary embodiment of the present invention, due to screwed hole 5 and remaining screwed hole and fluid passage
Mouthful it is distant, therefore in order to when forming flange connection pad will not occur bending and deformation and cause discontinuity, can be with
Set and pad flow passage openings A, B, C, D around pad connecting hole E in the position corresponding to screwed hole 5, i.e. shown in Fig. 3
The mutually level pressure ripple of pressure ripple of surrounding.
It is pointed out that the pad of the present invention as described above is used for flange between engine water pump and engine body
Connection.Alternatively, pad of the invention can be used for the connection between engine cylinder cover and engine body.Or, this hair
Bright pad can be also used for the flange composition surface for having similar structures and connected mode with other.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, the change or replacement that can be readily occurred in,
It should all be included within the scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of the claim
Enclose and be defined.
Claims (8)
1. a kind of pad of connection for flange composition surface, the flange composition surface have at least two fluid passages mouthful and
The pressure that region when forming flange connection where at least two fluid passages mouthful is subject to is different, it is characterised in that the pad
Piece forms pad flow passage openings respectively in the position of each fluid passage mouthful of correspondence, and is set around each pad flow passage openings
There is the equal pressure ripple of height of projection to form Fluid Sealing, based on each pad flow passage openings region institute when forming flange connection
The pressure received is different, and the pad is configured to the pad flow passage openings region that can be under pressure larger when forming flange connection
The larger pressure ripple of pressure ripple radius is formed, and is forming the less pad flow passage openings region shape that can be under pressure when flange is connected
Into the pressure less pressure ripple of ripple radius.
2. pad according to claim 1, it is characterised in that the flange composition surface has the irregular spiral shell of position distribution
Line connecting hole.
3. pad according to claim 1 or 2, it is characterised in that the flange composition surface has different threaded connections
The threaded connection hole of intensity.
4. pad according to claim 1, it is characterised in that pass through Sheet Metal Forming Technology formation pressure ripple.
5. the pad according to any one of claim 1,2 or 4, it is characterised in that the pad, which is assembled in, to be started
Between machine cylinder cap and engine body.
6. the pad according to any one of claim 1,2 or 4, it is characterised in that the pad, which is assembled in, to be started
Between machine water pump and engine body.
7. a kind of method of the pad of connection designed for flange composition surface, the flange composition surface has at least two fluids
The pressure that passway and the region when forming flange connection where at least two fluid passages mouthful are subject to is different, and its feature exists
In the described method comprises the following steps:
- according to the shape of the shape on flange composition surface, the size of the threaded connection hole on flange composition surface and position and fluid passage mouthful
Shape and position, set pad shape, corresponding to threaded connection hole pad connecting hole size and position and corresponding to fluid
The shape of the pad flow passage openings of passway and position;
- according to the position of each pad connecting hole, corresponding threaded connection intensity and screw-down torque and each pad flow passage openings
Position, it is determined that the pressure that can be subject to of each pad flow passage openings region when forming flange connection;
- formed on the pad around the equal pressure ripple of the height of projection of each pad flow passage openings, opened according to each pad runner
The pressure that mouth region domain can be subject to when forming flange connection, it will the pressure ripple in the pad flow passage openings region for being under pressure larger
Pressure ripple radius is configured to be more than the pressure ripple radius of the pressure ripple in the less pad flow passage openings region that can be under pressure.
8. pad according to claim 7, it is characterised in that pass through Sheet Metal Forming Technology formation pressure ripple.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611249433.6A CN107061734B (en) | 2016-12-29 | 2016-12-29 | A kind of gasket and its design method of the connection for flange joint surface |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611249433.6A CN107061734B (en) | 2016-12-29 | 2016-12-29 | A kind of gasket and its design method of the connection for flange joint surface |
Publications (2)
Publication Number | Publication Date |
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CN107061734A true CN107061734A (en) | 2017-08-18 |
CN107061734B CN107061734B (en) | 2018-11-16 |
Family
ID=59623554
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201611249433.6A Active CN107061734B (en) | 2016-12-29 | 2016-12-29 | A kind of gasket and its design method of the connection for flange joint surface |
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CN (1) | CN107061734B (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4869515A (en) * | 1988-02-19 | 1989-09-26 | Ishikawa Gasket Co., Ltd. | Metal plate with reinforced beads for a metal gasket |
CN1193689A (en) * | 1997-03-14 | 1998-09-23 | 石川衬垫株式会社 | Metal laminate gasket with irregular size seal ring |
US20090200755A1 (en) * | 2008-02-12 | 2009-08-13 | Ishikawa Gasket Co., Ltd. | Cylinder head gasket and cylinder head gasket design method |
CN201461057U (en) * | 2009-07-13 | 2010-05-12 | 奇瑞汽车股份有限公司 | Exhaust manifold gasket |
CN203383890U (en) * | 2013-08-15 | 2014-01-08 | 安徽江淮汽车股份有限公司 | Exhaust manifold gasket |
CN203488287U (en) * | 2013-10-10 | 2014-03-19 | 安徽江淮汽车股份有限公司 | Inlet manifold gasket for gasoline engine |
CN204627786U (en) * | 2015-04-29 | 2015-09-09 | 重庆长安汽车股份有限公司 | A kind of gasoline engine exhaust manifold gasket |
CN105065667A (en) * | 2015-09-10 | 2015-11-18 | 东风(十堰)气缸垫有限公司 | Engine metal rubber coated steel plate sealing gasket |
-
2016
- 2016-12-29 CN CN201611249433.6A patent/CN107061734B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4869515A (en) * | 1988-02-19 | 1989-09-26 | Ishikawa Gasket Co., Ltd. | Metal plate with reinforced beads for a metal gasket |
CN1193689A (en) * | 1997-03-14 | 1998-09-23 | 石川衬垫株式会社 | Metal laminate gasket with irregular size seal ring |
US20090200755A1 (en) * | 2008-02-12 | 2009-08-13 | Ishikawa Gasket Co., Ltd. | Cylinder head gasket and cylinder head gasket design method |
CN201461057U (en) * | 2009-07-13 | 2010-05-12 | 奇瑞汽车股份有限公司 | Exhaust manifold gasket |
CN203383890U (en) * | 2013-08-15 | 2014-01-08 | 安徽江淮汽车股份有限公司 | Exhaust manifold gasket |
CN203488287U (en) * | 2013-10-10 | 2014-03-19 | 安徽江淮汽车股份有限公司 | Inlet manifold gasket for gasoline engine |
CN204627786U (en) * | 2015-04-29 | 2015-09-09 | 重庆长安汽车股份有限公司 | A kind of gasoline engine exhaust manifold gasket |
CN105065667A (en) * | 2015-09-10 | 2015-11-18 | 东风(十堰)气缸垫有限公司 | Engine metal rubber coated steel plate sealing gasket |
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Publication number | Publication date |
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CN107061734B (en) | 2018-11-16 |
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