CN107059289A - A kind of intelligent dye vat - Google Patents
A kind of intelligent dye vat Download PDFInfo
- Publication number
- CN107059289A CN107059289A CN201710266660.8A CN201710266660A CN107059289A CN 107059289 A CN107059289 A CN 107059289A CN 201710266660 A CN201710266660 A CN 201710266660A CN 107059289 A CN107059289 A CN 107059289A
- Authority
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- China
- Prior art keywords
- fabric
- overfall
- nozzle
- cylinder body
- detection head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 claims abstract description 117
- 238000001514 detection method Methods 0.000 claims abstract description 46
- 230000003139 buffering effect Effects 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 235000012773 waffles Nutrition 0.000 claims description 3
- 239000000975 dye Substances 0.000 claims 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004043 dyeing Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009931 harmful effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000001727 in vivo Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of intelligent dye vat, mainly including cylinder body, fabric guide roll, baffle plate, overfall, nozzle, defeated cloth pipeline, circulating pump, heat exchanger, shower and stifled cloth detection means;Gathering hole is offered above the cylinder body side;The fabric guide roll is arranged at below gathering hole;In cylinder body overfall and nozzle are disposed with along fabric traffic direction;The inferior part of the cylinder block offers dye collection trough, the dye collection trough and connects circulating pump by the first liquid-transport pipe-line;The shower is arranged above cylinder interior;The stifled cloth detection means includes being arranged at detection head between fabric guide roll and overfall, is arranged at the alarm of outer surface of cylinder block and the controller being arranged at outside cylinder body.The present invention sets up stifled cloth detection means inside dye vat, can notify operating personnel in the very first time for occurring stifled cloth, and the pressure of adjust automatically hydraulic valve is so as to realizing the Real-time Balancing between selvage guide speed and overfall pressure, nozzle exit pressure.
Description
Technical field
Dyed cloth technology, more particularly to a kind of intelligent dye vat the present invention relates to HTHP.
Background technology
High temperature-pressure dyeing machine is applied to chemical fibre(Especially terylene)And its blending(Or interweave)Woven fabric and warp, weft-knitted pin
Fabric is dyed and front and rear processing under loose formula rope form high-temperature high-pressure state, it can also be used to which the plant such as cotton, acrylic fibers, hair is in normal temperature
Dyed under normal pressure or minute-pressure state and front and rear processing.High temperature-pressure dyeing machine in production have tension force suffered by fabric it is small,
Dye bath ratio is small, circulation rate block, the advantage of good level-dyeing property of dye liquor and pollutant.But found in production practices, no matter
It is import machine or home-made machine, can all occurs different degrees of stifled cloth phenomenon frequently.In case of situations below then easily blocks up cloth:
Nozzle exit pressure is excessive, enter cloth speed will be too fast, if thin cloth, it is possible to cause fabric to be banked up in machine irregular,
The cloth that cloth below is pushed down above easily causes cloth knotting.
Nozzle exit pressure is too small, selvage guide roller speed is fast.Small nozzle exit pressure is probably to spray not mixing up, and such a situation can cause spray
Mouth inhales cloth speed and is less than fabric guide roll work feed speed, now most probably causes fabric to be largely stacked in jet hole, causes fabric guide roll to block up
Cloth.
Stifled cloth not only influences product quality(The folding line that fabric dyeing defect and being difficult to is eliminated), and production efficiency is greatly lowered,
Greatly increased using the labor intensity of workman when manually pulling unimpeded.
The content of the invention
In order to solve the above-mentioned technical problem it is rich there is provided a kind of intelligence that can be detected stifled cloth in time and suitably be adjusted
Just, the present invention provides following technical scheme:
A kind of intelligent dye vat, including cylinder body, fabric guide roll, baffle plate, overfall, nozzle, defeated cloth pipeline, circulating pump, heat exchanger, spray
Pipe and stifled cloth detection means;Gathering hole is offered above the cylinder body side;The fabric guide roll is arranged at below gathering hole;Cylinder
In vivo overfall and nozzle are disposed with along fabric traffic direction;The defeated cloth pipeline is arranged at below cylinder interior, with leading
Cloth rewinder roll formation fabric transports chain;The inferior part of the cylinder block offers dye collection trough, the dye collection trough and passes through the first transfusion
Pipeline connects circulating pump;The circulating pump connects heat exchanger, the heat exchanger respectively by the second liquid-transport pipe-line connect overfall,
Nozzle and shower;The shower is arranged above cylinder interior, and the baffle plate is waffle slab, is arranged under shower
Side, one end is fixedly connected with cylinder body, the other end is hanging;The stifled cloth detection means includes being arranged between fabric guide roll and overfall
Detection head, be arranged at the alarm of outer surface of cylinder block and the controller being arranged at outside cylinder body, the controller respectively with inspection
Gauge head and alarm connection;The detection head is located at fabric in " U " type, two ends and is internally provided with position sensor, institute
Stating position sensor is used to measure detection head two ends to the distance of fabric face.
If the very first time that can occur in stifled cloth sends alarm to operating personnel, points out it to carry out appropriate operation as early as possible
To exclude influence, it must effectively be able to will reduce because blocking up the loss that cloth is brought.And the pressure and selvage guide roller speed of overfall, nozzle are not
With being to cause stifled cloth, twine the key factor of cloth, stifled cloth detection means is set up between fabric guide roll and overfall and be can be achieved with real time
Stifled cloth alarm.Under normal operating condition, distance and the fabric thickness sum at detection head two ends to fabric face are equal to detection head
The distance at two ends, and the distance of detection head two ends to fabric face it is basically identical, even if having fluctuated also in certain scope;
When nozzle exit pressure and selvage guide roller speed are mismatched, when fabric starts to be stacked in above overfall, detection head two ends to fabric table
Face substantially changes apart from sum and uniformity, now can preliminary judgement occur stifled cloth situation, pass through controller control
Alarm processed is alarmed.
Further, liquid feed valve is provided with first liquid-transport pipe-line, hydraulic valve is provided with the second liquid-transport pipe-line, institute
Liquid feed valve is stated to be connected with controller with hydraulic valve, when stifled cloth phenomenon is not extremely serious, when not needing artificial unimpeded, Ke Yitong
Overregulate the hydraulic valve of the second liquid-transport pipe-line to adjust the pressure of nozzle, so as to realize automatically tackling blockage.
Further, the detection head, overfall, nozzle be located at same axis on and detection head two ends to axis away from
From adjustable, because fabric thickness differs greatly, therefore detection head two ends are set to adjustable to can adapt to knitting for different-thickness
Thing.
Further, the detection head two ends to the distance of axis be 4-10 times of fabric thickness, if apart from excessive, it is right
The precision of position sensor measurement has an impact, if apart from too small, the probability of false alarm can become big.
Further, the nozzle interior is provided with buffering flow-guiding structure, and the buffering flow-guiding structure is that a middle part is opened up
It is the pyramidal structure of curved surface, the dye liquor directive buffering flow-guiding structure of the nozzle injection to have the through hole passed through for fabric, outer surface
Outer surface after flow to fabric face again, the harmful effect that the impact of injection is produced to fabric can be reduced.
The beneficial effects of the present invention are:Stifled cloth can be monitored in real time, cloth situation is twined, and sends alarm in the very first time
Prompting carries out unimpeded, advantageously reduces the adverse effect that stifled cloth is produced to fabric quality;Meanwhile, to blocking up the not serious situation of cloth also
Automatically tackling blockage can be carried out by adjusting hydraulic valve, reduce the workload of artificial unimpeded.
Brief description of the drawings
Fig. 1, the present invention primary structure schematic diagram.
Fig. 2, the detection head of the present invention primary structure schematic diagram.
Fig. 3, the present invention nozzle arrangements schematic diagram.
In figure:1st, cylinder body, 11, gathering hole, 12, dye collection trough, the 13, first liquid-transport pipe-line, 131, liquid feed valve, 14,
Two liquid-transport pipe-lines, 141, hydraulic valve, 2, fabric guide roll, 3, overfall, 4, nozzle, 41, buffering flow-guiding structure, 5, defeated cloth pipeline, 6,
Circulating pump, 7, heat exchanger, 8, shower, 91, detection head, 911, position sensor, 92, controller, 93, alarm, 10, gear
Plate.
Embodiment
A kind of intelligent dye vat as shown in Figure 1-2, including cylinder body 1, fabric guide roll 2, baffle plate 10, overfall 3, nozzle 4, defeated cloth
Pipeline 5, circulating pump 6, heat exchanger 7, shower 8 and stifled cloth detection means;Gathering hole is offered above the side of cylinder body 1
11;The fabric guide roll 2 is arranged at the lower section of gathering hole 11;In cylinder body 1 overfall 3 and nozzle are disposed with along fabric traffic direction
4;The defeated cloth pipeline 5 is arranged at the lower inside of cylinder body 1, transports chain with the formation fabric of fabric guide roll 2;Open the bottom of cylinder body 1
Circulating pump 6 is connected by the first liquid-transport pipe-line 13 provided with dye collection trough 12, the dye collection trough 12;The circulating pump 6 connects
Heat exchanger 7 is connect, the heat exchanger 7 connects overfall 3, nozzle 4 and shower 8 by the second liquid-transport pipe-line 14 respectively;It is described
Shower 8 is arranged at the inner upper of cylinder body 1, and the baffle plate 10 is waffle slab, is arranged at the lower section of shower 8, and one end is consolidated with cylinder body 1
Fixed connection, the other end are hanging;The stifled cloth detection means includes being arranged at detection head 91 between fabric guide roll 2 and overfall 3, set
The controller 92 for being placed in the alarm 93 of the outer surface of cylinder body 1 and being arranged at outside cylinder body 1, the controller 92 respectively with detection head
91 and alarm 93 connect;The detection head 91 is located at fabric in " U " type, two ends and is internally provided with position sensor
911, the position sensor 911 is used to measure the two ends of detection head 91 to the distance of fabric face.First liquid-transport pipe-line 13
On be provided with liquid feed valve 131, be provided with hydraulic valve 141 on the second liquid-transport pipe-line 14, the liquid feed valve 131 and hydraulic valve 141 are equal
It is connected with controller 92, can be by adjusting the second woven hose when stifled cloth phenomenon is not extremely serious, when not needing artificial unimpeded
The hydraulic valve 141 in road 14 adjusts the pressure of nozzle 4, so as to realize automatically tackling blockage.The detection head 91, overfall 3, nozzle 4
On same axis and the two ends of detection head 91 to axis distance it is adjustable, because fabric thickness differs greatly, thus will detection
First 91 two ends are set to the adjustable fabric that can adapt to different-thickness.The two ends of detection head 91 to axis distance be fabric
5 times of thickness, if apart from excessive, having an impact to the precision that position sensor 911 is measured, if apart from too small, false alarm
Probability can become big.The nozzle 4 is internally provided with buffering flow-guiding structure 41, and the buffering flow-guiding structure 41 is that a middle part is offered
The through hole that passes through for fabric, the pyramidal structure that outer surface is curved surface, the dye liquor directive buffering flow-guiding structure 41 that the nozzle 4 sprays
Outer surface after flow to fabric face again, the harmful effect that the impact of injection is produced to fabric can be reduced.Institute in the present embodiment
The two ends of detection head 91 stated are bolted.
The fabric dyeing process that thickness is 40 is carried out using the dye vat of the present embodiment, the distance at the two ends of detection head 91 is set
Be set under 2cm, normal condition fabric by detection head 91 and can will not touch any side with unobstructed, when the speed of fabric guide roll 2
Change or during 4 pressure anomaly of nozzle, fabric starts accumulation, then the measurement result of position sensor 911 occur it is abnormal, now
On the one hand automatically adjusted by adjusting hydraulic valve 141, another aspect alarm 93 starts, if can pass through hydraulic valve 141
Regulation excludes exception, then stop alarm after alarm 935-10s, if exception is more serious, can not be adjusted by hydraulic valve 141,
Then alarm 93 continues the artificial unimpeded of alarm.
If the very first time that can occur in stifled cloth sends alarm to operating personnel, points out it to carry out appropriate operation as early as possible
To exclude influence, it must effectively be able to will reduce because blocking up the loss that cloth is brought.And overfall 3, the pressure of nozzle 4 and the speed of fabric guide roll 2
Mismatch is to cause stifled cloth, twine the key factor of cloth, and stifled cloth detection means is set up between fabric guide roll 2 and overfall 3 just can be real
Now stifled cloth alarm in real time.Under normal operating condition, the distance and fabric thickness sum at the two ends of detection head 91 to fabric face etc.
Distance in the two ends of detection head 91, and the distance of the two ends of detection head 91 to fabric face is basically identical, also exist even if having fluctuated
In certain scope;When the pressure of nozzle 4 and the speed of fabric guide roll 2 are mismatched, when fabric starts to be stacked in 3 top of overfall, inspection
The two ends of gauge head 91 substantially change to fabric face apart from sum and uniformity, now can the stifled cloth of preliminary judgement generation
Situation, controls alarm 93 to be alarmed by controller 92.
Using above-mentioned foundation desirable embodiment of the present invention as enlightenment, by above-mentioned description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention'.This invention it is technical
Scope is not limited to the content on specification, it is necessary to its technical scope is determined according to right.
Claims (5)
1. a kind of intelligent dye vat, it is characterised in that:Including cylinder body, baffle plate, fabric guide roll, overfall, nozzle, defeated cloth pipeline, circulation
Pump, heat exchanger, shower and stifled cloth detection means;Gathering hole is offered above the cylinder body side;The fabric guide roll is set
Below gathering hole;In cylinder body overfall and nozzle are disposed with along fabric traffic direction;The defeated cloth pipeline is arranged at cylinder
Body lower inside and fabric guide roll formation fabric transport chain;The inferior part of the cylinder block offers dye collection trough, the dyestuff and collected
Groove connects circulating pump by the first liquid-transport pipe-line;The circulating pump connects heat exchanger, and the heat exchanger passes through the second transfusion respectively
Pipeline communication overfall, nozzle and shower;The shower is arranged above cylinder interior, the baffle plate be waffle slab,
It is arranged at below shower, one end is fixedly connected with cylinder body, the other end is hanging;The stifled cloth detection means includes being arranged at selvage guide
Detection head between roller and overfall, the alarm of outer surface of cylinder block and the controller being arranged at outside cylinder body are arranged at, it is described
Controller is connected with detection head and alarm respectively;The detection head is located at fabric in " U " type, two ends and is internally provided with
Position sensor, the position sensor is used to measure detection head two ends to the distance of fabric face.
2. a kind of intelligent dye vat as claimed in claim 1, it is characterised in that:Feed liquor is provided with first liquid-transport pipe-line
Hydraulic valve is provided with valve, the second liquid-transport pipe-line, the liquid feed valve connects with hydraulic valve with controller.
3. a kind of intelligent dye vat as claimed in claim 1, it is characterised in that:The detection head, overfall, nozzle are located at same
On axis and detection head two ends to axis distance it is adjustable.
4. a kind of intelligent dye vat as claimed in claim 3, it is characterised in that:The detection head two ends to axis distance to knit
4-10 times of thing thickness.
5. a kind of intelligent dye vat as claimed in claim 1, it is characterised in that:The nozzle interior is provided with buffering water conservancy diversion knot
Structure, the buffering flow-guiding structure be a middle part offer pass through for fabric through hole,
Outer surface is the pyramidal structure of curved surface, is flowed to again behind the outer surface of the dye liquor directive buffering flow-guiding structure of the nozzle injection
Fabric face.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710266660.8A CN107059289B (en) | 2017-04-21 | 2017-04-21 | A kind of intelligence dye vat |
Applications Claiming Priority (1)
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CN201710266660.8A CN107059289B (en) | 2017-04-21 | 2017-04-21 | A kind of intelligence dye vat |
Publications (2)
Publication Number | Publication Date |
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CN107059289A true CN107059289A (en) | 2017-08-18 |
CN107059289B CN107059289B (en) | 2019-08-16 |
Family
ID=59600232
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CN201710266660.8A Active CN107059289B (en) | 2017-04-21 | 2017-04-21 | A kind of intelligence dye vat |
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CN (1) | CN107059289B (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108708033A (en) * | 2018-08-20 | 2018-10-26 | 南通大东有限公司 | Honeycomb stamp antarafacial double-layer fabric production technology and production high pressure kicks machine |
CN110184770A (en) * | 2019-07-11 | 2019-08-30 | 无锡同华染整机械有限公司 | The stifled cloth warning device of overflow dyeing machine |
CN112176572A (en) * | 2019-07-04 | 2021-01-05 | 斯帕有限公司 | Yarn dyeing device |
CN113756029A (en) * | 2021-09-30 | 2021-12-07 | 广东溢达纺织有限公司 | Intelligent water saving system, control method and cloth production line |
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DE2853236A1 (en) * | 1978-12-09 | 1980-06-19 | Heraeus Gmbh W C | DEVICE FOR CONTROLLING THE COLOR EXTRACTION SPEED |
CN201024311Y (en) * | 2006-11-10 | 2008-02-20 | 杨广文 | Cloth leftover detection device of dyeing apparatus |
CN201121259Y (en) * | 2007-10-18 | 2008-09-24 | 山东沃源新型面料有限公司 | Cloth velocity control device of injection overflow dyeing machine |
CN202466181U (en) * | 2012-01-19 | 2012-10-03 | 广州市天海花边有限公司 | High-temperature and high-pressure synchronous overflow dyeing machine |
CN103321001A (en) * | 2013-06-21 | 2013-09-25 | 上海嘉麟杰纺织品股份有限公司 | Warning device for preventing cloth slip suspension in vat of dyeing machine |
CN204753098U (en) * | 2015-07-28 | 2015-11-11 | 无锡今弈纺织有限公司 | Dyeing machine spray nozzle device |
-
2017
- 2017-04-21 CN CN201710266660.8A patent/CN107059289B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2853236A1 (en) * | 1978-12-09 | 1980-06-19 | Heraeus Gmbh W C | DEVICE FOR CONTROLLING THE COLOR EXTRACTION SPEED |
CN201024311Y (en) * | 2006-11-10 | 2008-02-20 | 杨广文 | Cloth leftover detection device of dyeing apparatus |
CN201121259Y (en) * | 2007-10-18 | 2008-09-24 | 山东沃源新型面料有限公司 | Cloth velocity control device of injection overflow dyeing machine |
CN202466181U (en) * | 2012-01-19 | 2012-10-03 | 广州市天海花边有限公司 | High-temperature and high-pressure synchronous overflow dyeing machine |
CN103321001A (en) * | 2013-06-21 | 2013-09-25 | 上海嘉麟杰纺织品股份有限公司 | Warning device for preventing cloth slip suspension in vat of dyeing machine |
CN204753098U (en) * | 2015-07-28 | 2015-11-11 | 无锡今弈纺织有限公司 | Dyeing machine spray nozzle device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108708033A (en) * | 2018-08-20 | 2018-10-26 | 南通大东有限公司 | Honeycomb stamp antarafacial double-layer fabric production technology and production high pressure kicks machine |
CN112176572A (en) * | 2019-07-04 | 2021-01-05 | 斯帕有限公司 | Yarn dyeing device |
CN110184770A (en) * | 2019-07-11 | 2019-08-30 | 无锡同华染整机械有限公司 | The stifled cloth warning device of overflow dyeing machine |
CN110184770B (en) * | 2019-07-11 | 2023-11-17 | 无锡同华染整机械有限公司 | Cloth blocking alarm device of dyeing machine |
CN113756029A (en) * | 2021-09-30 | 2021-12-07 | 广东溢达纺织有限公司 | Intelligent water saving system, control method and cloth production line |
Also Published As
Publication number | Publication date |
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CN107059289B (en) | 2019-08-16 |
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