CN107059289A - A kind of intelligent dye vat - Google Patents

A kind of intelligent dye vat Download PDF

Info

Publication number
CN107059289A
CN107059289A CN201710266660.8A CN201710266660A CN107059289A CN 107059289 A CN107059289 A CN 107059289A CN 201710266660 A CN201710266660 A CN 201710266660A CN 107059289 A CN107059289 A CN 107059289A
Authority
CN
China
Prior art keywords
fabric
overfall
nozzle
cylinder body
detection head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710266660.8A
Other languages
Chinese (zh)
Other versions
CN107059289B (en
Inventor
蒋旭峰
徐伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Hongchen Dyeing And Printing Technology Co Ltd
Original Assignee
Zhejiang Hongchen Dyeing And Printing Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Hongchen Dyeing And Printing Technology Co Ltd filed Critical Zhejiang Hongchen Dyeing And Printing Technology Co Ltd
Priority to CN201710266660.8A priority Critical patent/CN107059289B/en
Publication of CN107059289A publication Critical patent/CN107059289A/en
Application granted granted Critical
Publication of CN107059289B publication Critical patent/CN107059289B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention relates to a kind of intelligent dye vat, mainly including cylinder body, fabric guide roll, baffle plate, overfall, nozzle, defeated cloth pipeline, circulating pump, heat exchanger, shower and stifled cloth detection means;Gathering hole is offered above the cylinder body side;The fabric guide roll is arranged at below gathering hole;In cylinder body overfall and nozzle are disposed with along fabric traffic direction;The inferior part of the cylinder block offers dye collection trough, the dye collection trough and connects circulating pump by the first liquid-transport pipe-line;The shower is arranged above cylinder interior;The stifled cloth detection means includes being arranged at detection head between fabric guide roll and overfall, is arranged at the alarm of outer surface of cylinder block and the controller being arranged at outside cylinder body.The present invention sets up stifled cloth detection means inside dye vat, can notify operating personnel in the very first time for occurring stifled cloth, and the pressure of adjust automatically hydraulic valve is so as to realizing the Real-time Balancing between selvage guide speed and overfall pressure, nozzle exit pressure.

Description

A kind of intelligent dye vat
Technical field
Dyed cloth technology, more particularly to a kind of intelligent dye vat the present invention relates to HTHP.
Background technology
High temperature-pressure dyeing machine is applied to chemical fibre(Especially terylene)And its blending(Or interweave)Woven fabric and warp, weft-knitted pin Fabric is dyed and front and rear processing under loose formula rope form high-temperature high-pressure state, it can also be used to which the plant such as cotton, acrylic fibers, hair is in normal temperature Dyed under normal pressure or minute-pressure state and front and rear processing.High temperature-pressure dyeing machine in production have tension force suffered by fabric it is small, Dye bath ratio is small, circulation rate block, the advantage of good level-dyeing property of dye liquor and pollutant.But found in production practices, no matter It is import machine or home-made machine, can all occurs different degrees of stifled cloth phenomenon frequently.In case of situations below then easily blocks up cloth:
Nozzle exit pressure is excessive, enter cloth speed will be too fast, if thin cloth, it is possible to cause fabric to be banked up in machine irregular, The cloth that cloth below is pushed down above easily causes cloth knotting.
Nozzle exit pressure is too small, selvage guide roller speed is fast.Small nozzle exit pressure is probably to spray not mixing up, and such a situation can cause spray Mouth inhales cloth speed and is less than fabric guide roll work feed speed, now most probably causes fabric to be largely stacked in jet hole, causes fabric guide roll to block up Cloth.
Stifled cloth not only influences product quality(The folding line that fabric dyeing defect and being difficult to is eliminated), and production efficiency is greatly lowered, Greatly increased using the labor intensity of workman when manually pulling unimpeded.
The content of the invention
In order to solve the above-mentioned technical problem it is rich there is provided a kind of intelligence that can be detected stifled cloth in time and suitably be adjusted Just, the present invention provides following technical scheme:
A kind of intelligent dye vat, including cylinder body, fabric guide roll, baffle plate, overfall, nozzle, defeated cloth pipeline, circulating pump, heat exchanger, spray Pipe and stifled cloth detection means;Gathering hole is offered above the cylinder body side;The fabric guide roll is arranged at below gathering hole;Cylinder In vivo overfall and nozzle are disposed with along fabric traffic direction;The defeated cloth pipeline is arranged at below cylinder interior, with leading Cloth rewinder roll formation fabric transports chain;The inferior part of the cylinder block offers dye collection trough, the dye collection trough and passes through the first transfusion Pipeline connects circulating pump;The circulating pump connects heat exchanger, the heat exchanger respectively by the second liquid-transport pipe-line connect overfall, Nozzle and shower;The shower is arranged above cylinder interior, and the baffle plate is waffle slab, is arranged under shower Side, one end is fixedly connected with cylinder body, the other end is hanging;The stifled cloth detection means includes being arranged between fabric guide roll and overfall Detection head, be arranged at the alarm of outer surface of cylinder block and the controller being arranged at outside cylinder body, the controller respectively with inspection Gauge head and alarm connection;The detection head is located at fabric in " U " type, two ends and is internally provided with position sensor, institute Stating position sensor is used to measure detection head two ends to the distance of fabric face.
If the very first time that can occur in stifled cloth sends alarm to operating personnel, points out it to carry out appropriate operation as early as possible To exclude influence, it must effectively be able to will reduce because blocking up the loss that cloth is brought.And the pressure and selvage guide roller speed of overfall, nozzle are not With being to cause stifled cloth, twine the key factor of cloth, stifled cloth detection means is set up between fabric guide roll and overfall and be can be achieved with real time Stifled cloth alarm.Under normal operating condition, distance and the fabric thickness sum at detection head two ends to fabric face are equal to detection head The distance at two ends, and the distance of detection head two ends to fabric face it is basically identical, even if having fluctuated also in certain scope; When nozzle exit pressure and selvage guide roller speed are mismatched, when fabric starts to be stacked in above overfall, detection head two ends to fabric table Face substantially changes apart from sum and uniformity, now can preliminary judgement occur stifled cloth situation, pass through controller control Alarm processed is alarmed.
Further, liquid feed valve is provided with first liquid-transport pipe-line, hydraulic valve is provided with the second liquid-transport pipe-line, institute Liquid feed valve is stated to be connected with controller with hydraulic valve, when stifled cloth phenomenon is not extremely serious, when not needing artificial unimpeded, Ke Yitong Overregulate the hydraulic valve of the second liquid-transport pipe-line to adjust the pressure of nozzle, so as to realize automatically tackling blockage.
Further, the detection head, overfall, nozzle be located at same axis on and detection head two ends to axis away from From adjustable, because fabric thickness differs greatly, therefore detection head two ends are set to adjustable to can adapt to knitting for different-thickness Thing.
Further, the detection head two ends to the distance of axis be 4-10 times of fabric thickness, if apart from excessive, it is right The precision of position sensor measurement has an impact, if apart from too small, the probability of false alarm can become big.
Further, the nozzle interior is provided with buffering flow-guiding structure, and the buffering flow-guiding structure is that a middle part is opened up It is the pyramidal structure of curved surface, the dye liquor directive buffering flow-guiding structure of the nozzle injection to have the through hole passed through for fabric, outer surface Outer surface after flow to fabric face again, the harmful effect that the impact of injection is produced to fabric can be reduced.
The beneficial effects of the present invention are:Stifled cloth can be monitored in real time, cloth situation is twined, and sends alarm in the very first time Prompting carries out unimpeded, advantageously reduces the adverse effect that stifled cloth is produced to fabric quality;Meanwhile, to blocking up the not serious situation of cloth also Automatically tackling blockage can be carried out by adjusting hydraulic valve, reduce the workload of artificial unimpeded.
Brief description of the drawings
Fig. 1, the present invention primary structure schematic diagram.
Fig. 2, the detection head of the present invention primary structure schematic diagram.
Fig. 3, the present invention nozzle arrangements schematic diagram.
In figure:1st, cylinder body, 11, gathering hole, 12, dye collection trough, the 13, first liquid-transport pipe-line, 131, liquid feed valve, 14, Two liquid-transport pipe-lines, 141, hydraulic valve, 2, fabric guide roll, 3, overfall, 4, nozzle, 41, buffering flow-guiding structure, 5, defeated cloth pipeline, 6, Circulating pump, 7, heat exchanger, 8, shower, 91, detection head, 911, position sensor, 92, controller, 93, alarm, 10, gear Plate.
Embodiment
A kind of intelligent dye vat as shown in Figure 1-2, including cylinder body 1, fabric guide roll 2, baffle plate 10, overfall 3, nozzle 4, defeated cloth Pipeline 5, circulating pump 6, heat exchanger 7, shower 8 and stifled cloth detection means;Gathering hole is offered above the side of cylinder body 1 11;The fabric guide roll 2 is arranged at the lower section of gathering hole 11;In cylinder body 1 overfall 3 and nozzle are disposed with along fabric traffic direction 4;The defeated cloth pipeline 5 is arranged at the lower inside of cylinder body 1, transports chain with the formation fabric of fabric guide roll 2;Open the bottom of cylinder body 1 Circulating pump 6 is connected by the first liquid-transport pipe-line 13 provided with dye collection trough 12, the dye collection trough 12;The circulating pump 6 connects Heat exchanger 7 is connect, the heat exchanger 7 connects overfall 3, nozzle 4 and shower 8 by the second liquid-transport pipe-line 14 respectively;It is described Shower 8 is arranged at the inner upper of cylinder body 1, and the baffle plate 10 is waffle slab, is arranged at the lower section of shower 8, and one end is consolidated with cylinder body 1 Fixed connection, the other end are hanging;The stifled cloth detection means includes being arranged at detection head 91 between fabric guide roll 2 and overfall 3, set The controller 92 for being placed in the alarm 93 of the outer surface of cylinder body 1 and being arranged at outside cylinder body 1, the controller 92 respectively with detection head 91 and alarm 93 connect;The detection head 91 is located at fabric in " U " type, two ends and is internally provided with position sensor 911, the position sensor 911 is used to measure the two ends of detection head 91 to the distance of fabric face.First liquid-transport pipe-line 13 On be provided with liquid feed valve 131, be provided with hydraulic valve 141 on the second liquid-transport pipe-line 14, the liquid feed valve 131 and hydraulic valve 141 are equal It is connected with controller 92, can be by adjusting the second woven hose when stifled cloth phenomenon is not extremely serious, when not needing artificial unimpeded The hydraulic valve 141 in road 14 adjusts the pressure of nozzle 4, so as to realize automatically tackling blockage.The detection head 91, overfall 3, nozzle 4 On same axis and the two ends of detection head 91 to axis distance it is adjustable, because fabric thickness differs greatly, thus will detection First 91 two ends are set to the adjustable fabric that can adapt to different-thickness.The two ends of detection head 91 to axis distance be fabric 5 times of thickness, if apart from excessive, having an impact to the precision that position sensor 911 is measured, if apart from too small, false alarm Probability can become big.The nozzle 4 is internally provided with buffering flow-guiding structure 41, and the buffering flow-guiding structure 41 is that a middle part is offered The through hole that passes through for fabric, the pyramidal structure that outer surface is curved surface, the dye liquor directive buffering flow-guiding structure 41 that the nozzle 4 sprays Outer surface after flow to fabric face again, the harmful effect that the impact of injection is produced to fabric can be reduced.Institute in the present embodiment The two ends of detection head 91 stated are bolted.
The fabric dyeing process that thickness is 40 is carried out using the dye vat of the present embodiment, the distance at the two ends of detection head 91 is set Be set under 2cm, normal condition fabric by detection head 91 and can will not touch any side with unobstructed, when the speed of fabric guide roll 2 Change or during 4 pressure anomaly of nozzle, fabric starts accumulation, then the measurement result of position sensor 911 occur it is abnormal, now On the one hand automatically adjusted by adjusting hydraulic valve 141, another aspect alarm 93 starts, if can pass through hydraulic valve 141 Regulation excludes exception, then stop alarm after alarm 935-10s, if exception is more serious, can not be adjusted by hydraulic valve 141, Then alarm 93 continues the artificial unimpeded of alarm.
If the very first time that can occur in stifled cloth sends alarm to operating personnel, points out it to carry out appropriate operation as early as possible To exclude influence, it must effectively be able to will reduce because blocking up the loss that cloth is brought.And overfall 3, the pressure of nozzle 4 and the speed of fabric guide roll 2 Mismatch is to cause stifled cloth, twine the key factor of cloth, and stifled cloth detection means is set up between fabric guide roll 2 and overfall 3 just can be real Now stifled cloth alarm in real time.Under normal operating condition, the distance and fabric thickness sum at the two ends of detection head 91 to fabric face etc. Distance in the two ends of detection head 91, and the distance of the two ends of detection head 91 to fabric face is basically identical, also exist even if having fluctuated In certain scope;When the pressure of nozzle 4 and the speed of fabric guide roll 2 are mismatched, when fabric starts to be stacked in 3 top of overfall, inspection The two ends of gauge head 91 substantially change to fabric face apart from sum and uniformity, now can the stifled cloth of preliminary judgement generation Situation, controls alarm 93 to be alarmed by controller 92.
Using above-mentioned foundation desirable embodiment of the present invention as enlightenment, by above-mentioned description, relevant staff is complete Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention'.This invention it is technical Scope is not limited to the content on specification, it is necessary to its technical scope is determined according to right.

Claims (5)

1. a kind of intelligent dye vat, it is characterised in that:Including cylinder body, baffle plate, fabric guide roll, overfall, nozzle, defeated cloth pipeline, circulation Pump, heat exchanger, shower and stifled cloth detection means;Gathering hole is offered above the cylinder body side;The fabric guide roll is set Below gathering hole;In cylinder body overfall and nozzle are disposed with along fabric traffic direction;The defeated cloth pipeline is arranged at cylinder Body lower inside and fabric guide roll formation fabric transport chain;The inferior part of the cylinder block offers dye collection trough, the dyestuff and collected Groove connects circulating pump by the first liquid-transport pipe-line;The circulating pump connects heat exchanger, and the heat exchanger passes through the second transfusion respectively Pipeline communication overfall, nozzle and shower;The shower is arranged above cylinder interior, the baffle plate be waffle slab, It is arranged at below shower, one end is fixedly connected with cylinder body, the other end is hanging;The stifled cloth detection means includes being arranged at selvage guide Detection head between roller and overfall, the alarm of outer surface of cylinder block and the controller being arranged at outside cylinder body are arranged at, it is described Controller is connected with detection head and alarm respectively;The detection head is located at fabric in " U " type, two ends and is internally provided with Position sensor, the position sensor is used to measure detection head two ends to the distance of fabric face.
2. a kind of intelligent dye vat as claimed in claim 1, it is characterised in that:Feed liquor is provided with first liquid-transport pipe-line Hydraulic valve is provided with valve, the second liquid-transport pipe-line, the liquid feed valve connects with hydraulic valve with controller.
3. a kind of intelligent dye vat as claimed in claim 1, it is characterised in that:The detection head, overfall, nozzle are located at same On axis and detection head two ends to axis distance it is adjustable.
4. a kind of intelligent dye vat as claimed in claim 3, it is characterised in that:The detection head two ends to axis distance to knit 4-10 times of thing thickness.
5. a kind of intelligent dye vat as claimed in claim 1, it is characterised in that:The nozzle interior is provided with buffering water conservancy diversion knot Structure, the buffering flow-guiding structure be a middle part offer pass through for fabric through hole,
Outer surface is the pyramidal structure of curved surface, is flowed to again behind the outer surface of the dye liquor directive buffering flow-guiding structure of the nozzle injection Fabric face.
CN201710266660.8A 2017-04-21 2017-04-21 A kind of intelligence dye vat Active CN107059289B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710266660.8A CN107059289B (en) 2017-04-21 2017-04-21 A kind of intelligence dye vat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710266660.8A CN107059289B (en) 2017-04-21 2017-04-21 A kind of intelligence dye vat

Publications (2)

Publication Number Publication Date
CN107059289A true CN107059289A (en) 2017-08-18
CN107059289B CN107059289B (en) 2019-08-16

Family

ID=59600232

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710266660.8A Active CN107059289B (en) 2017-04-21 2017-04-21 A kind of intelligence dye vat

Country Status (1)

Country Link
CN (1) CN107059289B (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108708033A (en) * 2018-08-20 2018-10-26 南通大东有限公司 Honeycomb stamp antarafacial double-layer fabric production technology and production high pressure kicks machine
CN110184770A (en) * 2019-07-11 2019-08-30 无锡同华染整机械有限公司 The stifled cloth warning device of overflow dyeing machine
CN112176572A (en) * 2019-07-04 2021-01-05 斯帕有限公司 Yarn dyeing device
CN113756029A (en) * 2021-09-30 2021-12-07 广东溢达纺织有限公司 Intelligent water saving system, control method and cloth production line

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2853236A1 (en) * 1978-12-09 1980-06-19 Heraeus Gmbh W C DEVICE FOR CONTROLLING THE COLOR EXTRACTION SPEED
CN201024311Y (en) * 2006-11-10 2008-02-20 杨广文 Cloth leftover detection device of dyeing apparatus
CN201121259Y (en) * 2007-10-18 2008-09-24 山东沃源新型面料有限公司 Cloth velocity control device of injection overflow dyeing machine
CN202466181U (en) * 2012-01-19 2012-10-03 广州市天海花边有限公司 High-temperature and high-pressure synchronous overflow dyeing machine
CN103321001A (en) * 2013-06-21 2013-09-25 上海嘉麟杰纺织品股份有限公司 Warning device for preventing cloth slip suspension in vat of dyeing machine
CN204753098U (en) * 2015-07-28 2015-11-11 无锡今弈纺织有限公司 Dyeing machine spray nozzle device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2853236A1 (en) * 1978-12-09 1980-06-19 Heraeus Gmbh W C DEVICE FOR CONTROLLING THE COLOR EXTRACTION SPEED
CN201024311Y (en) * 2006-11-10 2008-02-20 杨广文 Cloth leftover detection device of dyeing apparatus
CN201121259Y (en) * 2007-10-18 2008-09-24 山东沃源新型面料有限公司 Cloth velocity control device of injection overflow dyeing machine
CN202466181U (en) * 2012-01-19 2012-10-03 广州市天海花边有限公司 High-temperature and high-pressure synchronous overflow dyeing machine
CN103321001A (en) * 2013-06-21 2013-09-25 上海嘉麟杰纺织品股份有限公司 Warning device for preventing cloth slip suspension in vat of dyeing machine
CN204753098U (en) * 2015-07-28 2015-11-11 无锡今弈纺织有限公司 Dyeing machine spray nozzle device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108708033A (en) * 2018-08-20 2018-10-26 南通大东有限公司 Honeycomb stamp antarafacial double-layer fabric production technology and production high pressure kicks machine
CN112176572A (en) * 2019-07-04 2021-01-05 斯帕有限公司 Yarn dyeing device
CN110184770A (en) * 2019-07-11 2019-08-30 无锡同华染整机械有限公司 The stifled cloth warning device of overflow dyeing machine
CN110184770B (en) * 2019-07-11 2023-11-17 无锡同华染整机械有限公司 Cloth blocking alarm device of dyeing machine
CN113756029A (en) * 2021-09-30 2021-12-07 广东溢达纺织有限公司 Intelligent water saving system, control method and cloth production line

Also Published As

Publication number Publication date
CN107059289B (en) 2019-08-16

Similar Documents

Publication Publication Date Title
CN107059289A (en) A kind of intelligent dye vat
US10895031B2 (en) Method for the treatment of a textile substrate, and devices for carrying out said method
CN201172743Y (en) High-efficiency environment protection type low liquor ratio overflow dyeing machine
US10294598B2 (en) Multi-pipe quantitative medium filling system of supercritical fluid dyeing machine
CN208151632U (en) A kind of sizing machine size vat device
CN203700758U (en) Spraying-rolling type loose stock dyeing machine
CN113638068A (en) Industrial bio-based polyamide spinning drafting and winding combination machine
CN104249932B (en) Prevent high temperature blanking from scalding the method for conveyor belt
CN206169218U (en) It splits spouting of defect and sweeps device to reduce continuous casting billet limit
CN204875153U (en) Cloth cage dyeing machine is deposited to spiral
CN103774360A (en) Spray-rolling type loose fiber dyeing machine
CN208440814U (en) A kind of low bath raio atmospheric overflow dyeing machine
CN107794657A (en) A kind of energy-saving dyeing machine
PT2043792T (en) System for continuous treatment
CN101245494B (en) Special-shaped flattened rayon spinning machine
CN207003014U (en) A kind of multi-cavity dyeing apparatus of short liquor dyeing machine
CN205839467U (en) A kind of paper cross direction ration adjusting means
CN206015294U (en) A kind of new type high temperature printing and dyeing cylinder
TWI626349B (en) Flow guiding device for fabric dyeing machine with nozzle
DE102004061186B4 (en) Method and device for treating rope-shaped textile goods
CN204608338U (en) A kind of continuous and automatic apparatus for sewing
CN105624947A (en) Novel dyeing machine
CN107012611A (en) A kind of adjustable cloth dyeing shaping equipment
CN209292685U (en) A kind of high temperature dyeing machine nozzle
CN208038567U (en) A kind of wet type descaling mill air purge set

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant