CN107056026A - A kind of reusing of energy source environment-protection boiler and its application - Google Patents
A kind of reusing of energy source environment-protection boiler and its application Download PDFInfo
- Publication number
- CN107056026A CN107056026A CN201710443634.8A CN201710443634A CN107056026A CN 107056026 A CN107056026 A CN 107056026A CN 201710443634 A CN201710443634 A CN 201710443634A CN 107056026 A CN107056026 A CN 107056026A
- Authority
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- China
- Prior art keywords
- parts
- burning
- vapor
- glass microballoon
- steam
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- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 47
- 239000010959 steel Substances 0.000 claims abstract description 47
- 239000011521 glass Substances 0.000 claims description 83
- 239000000047 product Substances 0.000 claims description 59
- 238000004519 manufacturing process Methods 0.000 claims description 49
- 239000002131 composite material Substances 0.000 claims description 38
- 239000003963 antioxidant agent Substances 0.000 claims description 33
- 230000003078 antioxidant effect Effects 0.000 claims description 33
- 239000000919 ceramic Substances 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 32
- 238000000576 coating method Methods 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 29
- 229910052751 metal Inorganic materials 0.000 claims description 28
- 239000002184 metal Substances 0.000 claims description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 27
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 24
- 238000007689 inspection Methods 0.000 claims description 23
- 238000009413 insulation Methods 0.000 claims description 23
- 239000000567 combustion gas Substances 0.000 claims description 20
- 238000002485 combustion reaction Methods 0.000 claims description 19
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 16
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 16
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 16
- 239000003365 glass fiber Substances 0.000 claims description 12
- 239000000395 magnesium oxide Substances 0.000 claims description 12
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 11
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000004576 sand Substances 0.000 claims description 9
- 239000000377 silicon dioxide Substances 0.000 claims description 9
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 8
- 229910052582 BN Inorganic materials 0.000 claims description 8
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 8
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 8
- 229910052810 boron oxide Inorganic materials 0.000 claims description 8
- 239000004917 carbon fiber Substances 0.000 claims description 8
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 8
- 238000006213 oxygenation reaction Methods 0.000 claims description 8
- 239000005011 phenolic resin Substances 0.000 claims description 8
- 229920001568 phenolic resin Polymers 0.000 claims description 8
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 8
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims description 6
- 229910001948 sodium oxide Inorganic materials 0.000 claims description 6
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 4
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 4
- 239000002912 waste gas Substances 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 238000009833 condensation Methods 0.000 claims description 2
- 230000005494 condensation Effects 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims description 2
- 239000007789 gas Substances 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000010792 warming Methods 0.000 claims description 2
- 239000002699 waste material Substances 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 229910052726 zirconium Inorganic materials 0.000 claims 1
- 235000006708 antioxidants Nutrition 0.000 description 25
- 239000003245 coal Substances 0.000 description 6
- 239000000446 fuel Substances 0.000 description 5
- 238000009776 industrial production Methods 0.000 description 4
- -1 phenolic aldehyde Chemical class 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 244000144985 peep Species 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/10—Forming beads
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a kind of reusing of energy source environment-protection boiler and its application, the environment-protection boiler is two kinds of connected modes of monoblock type steam boiler or Split steam boiler, and the furnace wall of the reusing of energy source environment-protection boiler is made up of heat resisting pipe and steel plate.
Description
Technical field
The invention belongs to boiler field of mechanical technique, and in particular to a kind of reusing of energy source environment-protection boiler and its application.
Background technology
Boiler is a kind of energy conversion, and the energy inputted to boiler has chemical energy, electric energy in fuel, boiler output
Steam, high-temperature water or organic heat carrier with certain heat energy, the original meaning of pot refer to the water container heated on fire, and stove refers to burning
The place of fuel, the hot water or steam that boiler includes producing in pot and stove two large divisions, boiler can directly be industrial production and people
The people's livelihood is lived provide needed for heat energy, can also be converted to mechanical energy by Steam Power Equipment, or by generator turn mechanical energy again
It is changed to electric energy.The boiler for providing hot water is referred to as hot-water boiler, is mainly used in also having a small amount of application in life, industrial production, produces
The boiler of steam is referred to as steam boiler, is often simply called boiler, is used for thermal power station, ship, locomotive and industrial and mining enterprises, in cold
Winter, boiler heating is a kind of important means, and existing boiler is typically all burning coal, with the reduction of coal resources,
The use cost of boiler gradually rises, and improves the utilization rate of coal fuel and turns into the key of existing boiler plant technology, however, existing
It is only to increase the utilization rate of coal fuel by abundant burning coal to have boiler, and then is increased economic efficiency, but it is saved
It can have little effect, in addition, when boiler is burnt, the carbon monoxide and sulfur dioxide produced during coal fuel combustion can be with
From smoke exhaust pipe is drained into air, deleterious effect is produced to air together for cigarette, therefore, a kind of it is proposed that energy-conserving and environment-protective pot
Stove.
Steaming food or winter warm oneself or industrially often to use high-temperature steam in daily life.Existing steam generation
Device, the flame that the combustion gas lighted is produced enters in steam generator in another road direction, and heat energy is passed to dividing plate, dividing plate again
Heat energy passes to the water in steam generator, is gradually repeatedly seethed with excitement after water is heated and produces water vapour, then these saturation waters are steamed
Steaming food or other purposes are gone in vapour export.There are following shortcomings in existing steam generator：1st, due to the flue gas temperature finally excluded
Degree is higher, can take away substantial amounts of heat energy, therefore utilization efficiency of heat energy is low；2nd, because utilization efficiency of heat energy is low, make steam sometimes warm
Degree does not reach 100 degree of requirement, therefore the speed of generation steam is slower, not square for many occasions for needing instantaneously producing steam
Just.
In the industrial production of glass microballoon, the high-temp waste gas of the sintering boiler generation of glass microballoon used, usually directly
Scatter and disappear and emit, the heat that high-temp waste gas is produced can not be utilized by secondary again.Produced by during how glass microballoon is produced
Heat be able to secondary utilization, be current boiler technology field need solution the problem of, while being proposed to boiler material used
Higher requirement.
The content of the invention
For deficiency of the prior art, it is an object of the invention to provide a kind of reusing of energy source environment-protection boiler and its should
With.
To achieve these goals, the present invention is adopted the technical scheme that：
A kind of reusing of energy source environment-protection boiler, the environment-protection boiler is two kinds of monoblock type steam boiler or Split steam boiler
Connected mode, the furnace wall of the reusing of energy source environment-protection boiler（28）It is made up of heat resisting pipe and steel plate.
When the environment-protection boiler is monoblock type steam boiler connected mode, the environment-protection boiler bottom is provided with circle
Plant bottom case（1）, the plant bottom case（1）On be connected with cylindrical shape glass microballoon product burning production room（2）, described
Glass microballoon product burning production room（2）Lower end side be provided with for for combustion air oxygenation and the wind as inspection hole
Door（3）, in air door（3）Top glass microballoon product burning production room（2）Inwall is provided with multiple combustion gas heads（4）, it is described
Combustion gas head（4）Top be provided with glass sand entrance（5）With the second dewatering outlet（26）, the glass microballoon product burning production room
（2）Upper end be connected with cylindrical shape burning diffuser casing（6）, the burning diffuser casing（6）Outside be provided with heat-insulation layer（7）,
In the burning diffuser casing（6）Upper end be provided with deduster and air-introduced machine interface（14）, for connecting deduster and air-introduced machine.
The burning diffuser casing（6）Upper end be provided with vapor can（20）, the vapor can（20）Upper end be provided with into
The mouth of a river（18）, the vapor can（20）Upper end be provided with safety valve and pressure meter device interface（11）, for monitoring vapor can
Interior steam pressure, and carry out pressure regulation；In the vapor can（20）Upper end be provided with steam (vapor) outlet（12）, steamed described
Vapour tank（20）Top be provided with the first inspection hole（13）, the burning diffuser casing（6）Lower end be symmetrically arranged with multiple glass
Microballon product outlet（15）, the glass microballoon product outlet（15）Stretch out heat-insulation layer（7）Outside, the vapor can（20）It is upper to set
There is water inlet（18）With the first dewatering outlet（19）.
When the environment-protection boiler is Split steam boiler connected mode, the environment-protection boiler bottom is provided with circle
Plant bottom case（1）, the plant bottom case（1）On be connected with cylindrical shape glass microballoon product burning production room（2）, described
Glass microballoon product burning production room（2）Lower end side be provided with for for combustion air oxygenation and the wind as inspection hole
Door（3）, in air door（3）Top glass microballoon product burning production room（2）Inwall is provided with multiple combustion gas heads（4）, it is described
Combustion gas head（4）Top be provided with glass sand entrance（5）With the second dewatering outlet（26）, the glass microballoon product burning production room
（2）Upper end be connected with cylindrical shape burning diffuser casing（6）, the burning diffuser casing（6）Outside be provided with heat-insulation layer（7）；
The burning diffuser casing（6）Upper end be provided with pipeline and vapor can（20）Connection, the vapor can（20）Right-hand member set
It is equipped with water inlet（18）With the first dewatering outlet（19）, the vapor can（20）Upper end be provided with safety valve and pressure meter device connects
Mouthful（11）, for monitoring the steam pressure in vapor can, and carry out pressure regulation；In the vapor can（20）Upper end be provided with
Steam (vapor) outlet（12）, in the vapor can（20）Left end be provided with inspection hole（13）, in the burning diffuser casing（6）Upper end
It is provided with deduster and air-introduced machine interface（14）, for connecting deduster and air-introduced machine, in the vapor can（20）Right-hand member also
It is provided with the second inspection hole（16）, the burning diffuser casing（6）Lower end be symmetrically arranged with multiple glass microballoon product outlets
（15）, the glass microballoon product outlet（15）Stretch out heat-insulation layer（7）Outside.
Burning production room（2）With burning diffuser casing（6）Furnace wall（28）, using many heat resisting pipes, between heat resisting pipe
It is tightly connected with steel plate, the furnace wall so formed（28）, the water in the heat resisting pipe can reduce furnace wall（28）Temperature, and suction
The heat energy received in stove is passed to vapor can（20）In, steel pipe can bear pressure criteria needed for steam.
The glass microballoon burning production room（2）Material be composite material of steel and metal, the composite material of steel and metal table
Face is coated with ceramic antioxidant coating, wherein, the material component and weight of the ceramic antioxidant coating are titanium dioxide
20-30 parts of silicon, 1-3 parts of boron oxide, 0-2 parts of sodium oxide molybdena, 3-5 parts of zirconium oxide, 0-2 parts of magnesia, 5-10 parts of carborundum, carbon fiber
1-3 parts, 2-4 parts of glass fibre, 3-8 parts of titanium oxide, 5-8 parts of boron nitride, 30-40 parts of phenolic resin, the ceramics are anti-oxidant to be applied
The thickness of layer is 1-3 microns.
The burning diffuser casing（6）Material be composite material of steel and metal, the surface of the composite material of steel and metal is coated
There is ceramic antioxidant coating, wherein the material component and weight of the ceramic antioxidant coating are silica 1 0-15
Part, 1-3 parts of boron oxide, 0-2 parts of sodium oxide molybdena, 3-5 parts of zirconium oxide, 0-2 parts of magnesia, 5-10 parts of silicon nitride, glass fibre 2-4
Part, 5-8 parts of tungsten carbide, 20-30 parts of phenolic resin, the thickness of the ceramic antioxidant coating is 2-4 microns, and the steel metal is answered
Condensation material is the composite being made up of steel and other metals, and the composite is added in the composite material of steel and metal
Gross weight 1-5% carbon fiber.
The heat-insulation layer（7）Material be silicon nitride/silicon carbide composite, the table of the silicon nitride/silicon carbide composite
Face is coated with ceramic antioxidant coating, wherein, the material component and weight proportion of the ceramic antioxidant coating are silica
10-15 parts, 1-3 parts of boron nitride, 3-5 parts of zirconium oxide, 0-2 parts of magnesia, 5-10 parts of carborundum, 2-4 parts of glass fibre, 3-8 parts,
5-8 parts of silicon nitride, 20-30 parts of phenolic resin.
The application of affiliated reusing of energy source environment-protection boiler, when glass microballoon is manufactured in production, the temperature of combustion chamber is at 600 DEG C
To 1300 DEG C, steam is made in the lost heat energy in furnace wall, then steam is used for industrial production or warming, the energy is so reduced
Waste and be lost in, and obtained the sufficiently effective utilization of the energy.
The technological process of the application is as follows：
The raw material of glass microballoon enter glass microballoon product burning production room by raw material import, and combustion gas passes through port
Glass microballoon product burning production chamber interior is supplied to, raw material are heated and melted；Glass microballoon is in burning diffuser casing shaping, shape
Discharged into final product through products export, produced waste gas is discharged in the presence of air-introduced machine through air inducing pipeline, due to
Substantial amounts of heat is produced in glass microballoon combustion chamber and burning diffuser casing, substantial amounts of water vapour is formed, water vapour is gone out by steam
Mouth discharge, for daily use, when the pressure in vapor can is excessive, touches safe threshold switch, relief valve connection is opened,
To discharge excessive gas.
The glass microballoon forms particle after melting in combustion chamber, into burning diffuser casing after fall into discharging opening, it is heat-resisting
The boiled rear steam of water in steel pipe enters vapor can, and steam can be discharged, and steam discord glass microballoon occurs together；Exhaust outlet with
Blower fan is connected, and microballon falls back to discharging opening by wind gravitation to burning diffuser casing, microballon after bumping against burning diffuser casing furnace wall.
The effect of air inlet of combustion chamber is to provide air oxygen required during combustion chambers burn, and inspection equipment can be used as again
Peep hole when internal.Port is, along combustion chamber bucket wall multiple air inlet pipe of one week, so to make have uniform during burning in bucket
Flame.Glass microballoon material inlet is that have multiple imports within one week from heat-insulation layer bucket is outer, and combustion is entered back into by heat-insulation layer furnace wall
Room is burnt, quantitative and even is flowed into during production, burning diffuser casing is drawn onto by the air inducing power of wind channel again through combustion chambers burn heating fusing,
Later fall into products export.
Beneficial effect
, can be with using water wisely 60% because steam is multiple expansion so that the energy more than 80% can be saved.The boiler
Using compound antioxidant coating, the service life of boiler is improved, by test, running at full capacity, not blowing out, boiler makes
It can be reached 5 years with the life-span.At 1300 DEG C, antioxygen rate improves 60%.
Brief description of the drawings
Fig. 1 is monoblock type steam boiler structural representation of the invention；
Fig. 2 is Split steam boiler structural representation of the invention；
Fig. 3 produces the furnace wall cross-sectional structure schematic diagram of room for glass microballoon product burning in the present invention；
Fig. 4 is the furnace wall Structure of cross section schematic diagram of burning diffuser casing in the present invention.
Wherein, 1 is plant bottom case；2 be glass microballoon product burning production room；3 areAir door；4 be combustion gas head；5 be glass
Sand entrance；6 be burning diffuser casing；7 be heat-insulation layer；11 be safety valve and pressure meter device interface；12 be steam (vapor) outlet；13 are
First inspection hole；14 be deduster and air-introduced machine interface；15 be glass microballoon product outlet；16 be the second inspection hole；18 be into
The mouth of a river；19 be the first dewatering outlet；20 be vapor can；21 be steel plate, and 22 be heat resisting pipe；26 be the second dewatering outlet；28 be furnace wall；
29 be the furnace wall cross section of glass microballoon product burning production room；30 be the furnace wall cross section of burning diffuser casing.
Embodiment
Embodiment 1
A kind of reusing of energy source environment-protection boiler, the environment-protection boiler is two kinds of monoblock type steam boiler or Split steam boiler
Connected mode, the furnace wall of the reusing of energy source environment-protection boiler（28）It is made up of steel pipe and steel plate.
When the environment-protection boiler is monoblock type steam boiler connected mode, the environment-protection boiler bottom is provided with circle
Plant bottom case（1）, the plant bottom case（1）On be connected with cylindrical shape glass microballoon product burning production room（2）, described
Glass microballoon product burning production room（2）Lower end side be provided with for for combustion air oxygenation and the wind as inspection hole
Door（3）, in air door（3）Top glass microballoon product burning production room（2）Inwall is provided with multiple combustion gas heads（4）, it is described
Combustion gas head（4）Top be provided with glass sand entrance（5）With the second dewatering outlet（26）, the glass microballoon product burning production room
（2）Upper end be connected with cylindrical shape burning diffuser casing（6）, the burning diffuser casing（6）Outside be provided with heat-insulation layer（7）,
In the burning diffuser casing（6）Upper end be provided with deduster and air-introduced machine interface（14）, for connecting deduster and air-introduced machine.
The burning diffuser casing（6）Upper end be provided with vapor can（20）, the vapor can（20）Upper end be provided with into
The mouth of a river（18）, the vapor can（20）Upper end be provided with safety valve and pressure meter device interface（11）, for monitoring vapor can
Interior steam pressure, and carry out pressure regulation；In the vapor can（20）Upper end be provided with steam (vapor) outlet（12）, steamed described
Vapour tank（20）Top be provided with the first inspection hole（13）, the burning diffuser casing（6）Lower end be symmetrically arranged with multiple glass
Microballon product outlet（15）, the glass microballoon product outlet（15）Stretch out heat-insulation layer（7）Outside, the vapor can（20）It is upper to set
There is water inlet（18）With the first dewatering outlet（19）.
When the environment-protection boiler is Split steam boiler connected mode, the environment-protection boiler bottom is provided with circle
Plant bottom case（1）, the plant bottom case（1）On be connected with cylindrical shape glass microballoon product burning production room（2）, described
Glass microballoon product burning production room（2）Lower end side be provided with for for combustion air oxygenation and the wind as inspection hole
Door（3）, in air door（3）Top glass microballoon product burning production room（2）Inwall is provided with multiple combustion gas heads（4）, it is described
Combustion gas head（4）Top be provided with glass sand entrance（5）With the second dewatering outlet（26）, the glass microballoon product burning production room
（2）Upper end be connected with cylindrical shape burning diffuser casing（6）, the burning diffuser casing（6）Outside be provided with heat-insulation layer（7）；
The burning diffuser casing（6）Upper end be provided with pipeline and vapor can（20）Connection, the vapor can（20）Right-hand member set
It is equipped with water inlet（18）With the first dewatering outlet（19）, the vapor can（20）Upper end be provided with safety valve and pressure meter device connects
Mouthful（11）, for monitoring the steam pressure in vapor can, and carry out pressure regulation；In the vapor can（20）Upper end be provided with
Steam (vapor) outlet（12）, in the vapor can（20）Left end be provided with inspection hole（13）, in the burning diffuser casing（6）Upper end
It is provided with deduster and air-introduced machine interface（14）, for connecting deduster and air-introduced machine, in the vapor can（20）Right-hand member also
It is provided with the second inspection hole（16）, the burning diffuser casing（6）Lower end be symmetrically arranged with multiple glass microballoon product outlets
（15）, the glass microballoon product outlet（15）Stretch out heat-insulation layer（7）Outside.
Burning production room（2）With burning diffuser casing（6）Furnace wall（28）, using many heat resisting pipes, between heat resisting pipe
It is tightly connected with steel plate, the furnace wall so formed（28）, the water in the heat resisting pipe can reduce furnace wall（28）Temperature, and suction
The heat energy received in stove is passed to vapor can（20）In, steel pipe can bear pressure criteria needed for steam.
The glass microballoon burning production room（2）Material be composite material of steel and metal, the composite material of steel and metal table
Face is coated with ceramic antioxidant coating, wherein, the material component and weight of the ceramic antioxidant coating are titanium dioxide
20 parts of silicon, 1 part of boron oxide, 3 parts of zirconium oxide, 1 part of magnesia, 5 parts of carborundum, 1 part of carbon fiber, 2 parts of glass fibre, titanium oxide 3
Part, 5 parts of boron nitride, 30 parts of phenolic resin, the thickness of the ceramic antioxidant coating is 1 micron.
The burning diffuser casing（6）Material be composite material of steel and metal, the surface of the composite material of steel and metal is coated
Have ceramic antioxidant coating, wherein the material component and weight of the ceramic antioxidant coating be 0 part of silica 1,
1 part of boron oxide, 1 part of sodium oxide molybdena, 3 parts of zirconium oxide, 1 part of magnesia, 5 parts of silicon nitride, 2 parts of glass fibre, 5 parts of tungsten carbide, phenolic aldehyde
20 parts of resin, the thickness of the ceramic antioxidant coating is 2 microns, and the composite material of steel and metal is by steel and other metal groups
Into composite, and the carbon fiber of the composite gross weight 1% is added in the composite material of steel and metal.
The heat-insulation layer（7）Material be silicon nitride/silicon carbide composite, the table of the silicon nitride/silicon carbide composite
Face is coated with ceramic antioxidant coating, wherein, the material component and weight proportion of the ceramic antioxidant coating are silica
10 parts, 1 part of boron nitride, 3 parts of zirconium oxide, 1 part of magnesia, 5 parts of carborundum, 2 parts of glass fibre, 3 parts, 5 parts of silicon nitride, phenolic aldehyde tree
20 parts of fat.
Embodiment 2
A kind of reusing of energy source environment-protection boiler, the environment-protection boiler is two kinds of monoblock type steam boiler or Split steam boiler
Connected mode, the furnace wall of the reusing of energy source environment-protection boiler（28）It is made up of steel pipe and steel plate.
When the environment-protection boiler is monoblock type steam boiler connected mode, the environment-protection boiler bottom is provided with circle
Plant bottom case（1）, the plant bottom case（1）On be connected with cylindrical shape glass microballoon product burning production room（2）, described
Glass microballoon product burning production room（2）Lower end side be provided with for for combustion air oxygenation and the wind as inspection hole
Door（3）, in air door（3）Top glass microballoon product burning production room（2）Inwall is provided with multiple combustion gas heads（4）, it is described
Combustion gas head（4）Top be provided with glass sand entrance（5）With the second dewatering outlet（26）, the glass microballoon product burning production room
（2）Upper end be connected with cylindrical shape burning diffuser casing（6）, the burning diffuser casing（6）Outside be provided with heat-insulation layer（7）,
In the burning diffuser casing（6）Upper end be provided with deduster and air-introduced machine interface（14）, for connecting deduster and air-introduced machine.
The burning diffuser casing（6）Upper end be provided with vapor can（20）, the vapor can（20）Upper end be provided with into
The mouth of a river（18）, the vapor can（20）Upper end be provided with safety valve and pressure meter device interface（11）, for monitoring vapor can
Interior steam pressure, and carry out pressure regulation；In the vapor can（20）Upper end be provided with steam (vapor) outlet（12）, steamed described
Vapour tank（20）Top be provided with the first inspection hole（13）, the burning diffuser casing（6）Lower end be symmetrically arranged with multiple glass
Microballon product outlet（15）, the glass microballoon product outlet（15）Stretch out heat-insulation layer（7）Outside, the vapor can（20）It is upper to set
There is water inlet（18）With the first dewatering outlet（19）.
When the environment-protection boiler is Split steam boiler connected mode, the environment-protection boiler bottom is provided with circle
Plant bottom case（1）, the plant bottom case（1）On be connected with cylindrical shape glass microballoon product burning production room（2）, described
Glass microballoon product burning production room（2）Lower end side be provided with for for combustion air oxygenation and the wind as inspection hole
Door（3）, in air door（3）Top glass microballoon product burning production room（2）Inwall is provided with multiple combustion gas heads（4）, it is described
Combustion gas head（4）Top be provided with glass sand entrance（5）With the second dewatering outlet（26）, the glass microballoon product burning production room
（2）Upper end be connected with cylindrical shape burning diffuser casing（6）, the burning diffuser casing（6）Outside be provided with heat-insulation layer（7）；
The burning diffuser casing（6）Upper end be provided with pipeline and vapor can（20）Connection, the vapor can（20）Right-hand member set
It is equipped with water inlet（18）With the first dewatering outlet（19）, the vapor can（20）Upper end be provided with safety valve and pressure meter device connects
Mouthful（11）, for monitoring the steam pressure in vapor can, and carry out pressure regulation；In the vapor can（20）Upper end be provided with
Steam (vapor) outlet（12）, in the vapor can（20）Left end be provided with inspection hole（13）, in the burning diffuser casing（6）Upper end
It is provided with deduster and air-introduced machine interface（14）, for connecting deduster and air-introduced machine, in the vapor can（20）Right-hand member also
It is provided with the second inspection hole（16）, the burning diffuser casing（6）Lower end be symmetrically arranged with multiple glass microballoon product outlets
（15）, the glass microballoon product outlet（15）Stretch out heat-insulation layer（7）Outside.
Burning production room（2）With burning diffuser casing（6）Furnace wall（28）, using many heat resisting pipes, between heat resisting pipe
It is tightly connected with steel plate, the furnace wall so formed（28）, the water in the heat resisting pipe can reduce furnace wall（28）Temperature, and suction
The heat energy received in stove is passed to vapor can（20）In, steel pipe can bear pressure criteria needed for steam.
The glass microballoon burning production room（2）Material be composite material of steel and metal, the composite material of steel and metal table
Face is coated with ceramic antioxidant coating, wherein, the material component and weight of the ceramic antioxidant coating are titanium dioxide
30 parts of silicon, 3 parts of boron oxide, 2 parts of sodium oxide molybdena, 5 parts of zirconium oxide, 2 parts of magnesia, 10 parts of carborundum, 3 parts of carbon fiber, glass fibre 4
Part, 8 parts of titanium oxide, 8 parts of boron nitride, 40 parts of phenolic resin, the thickness of the ceramic antioxidant coating is 3 microns.
The burning diffuser casing（6）Material be composite material of steel and metal, the surface of the composite material of steel and metal is coated
Have ceramic antioxidant coating, wherein the material component and weight of the ceramic antioxidant coating be 5 parts of silica 1,
3 parts of boron oxide, 2 parts of sodium oxide molybdena, 5 parts of zirconium oxide, 2 parts of magnesia, 10 parts of silicon nitride, 4 parts of glass fibre, 8 parts of tungsten carbide, phenolic aldehyde
30 parts of resin, the thickness of the ceramic antioxidant coating is 4 microns, and the composite material of steel and metal is by steel and other metal groups
Into composite, and the carbon fiber of the composite gross weight 1-5% is added in the composite material of steel and metal.
The heat-insulation layer（7）Material be silicon nitride/silicon carbide composite, the table of the silicon nitride/silicon carbide composite
Face is coated with ceramic antioxidant coating, wherein, the material component and weight proportion of the ceramic antioxidant coating are silica
15 parts, 3 parts of boron nitride, 5 parts of zirconium oxide, 2 parts of magnesia, 10 parts of carborundum, 4 parts of glass fibre, 8 parts, 8 parts of silicon nitride, phenolic aldehyde
30 parts of resin.
Bucket wall water cooling structure has a variety of, such as interior external application steel plate, and centre adds water cooling, can also be in the middle of steel plate longitudinally
Again plus dividing plate, two barrels of walls are formed longitudinal rectangular tube and strengthened, compressive resistance of barrel wall to water vapour can be increased.
Finally it should be noted that：Obviously, above-described embodiment is only intended to clearly illustrate the application example, and simultaneously
The non-restriction to embodiment.For those of ordinary skill in the field, it can also do on the basis of the above description
Go out other various forms of changes or variation.If the variation of staving material is there is no need and unable to give all embodiments
It is exhaustive.And among the obvious changes or variations thus amplified out is still in the protection domain of the application type.
Claims (10)
1. a kind of reusing of energy source environment-protection boiler, it is characterised in that：The environment-protection boiler is monoblock type steam boiler or split
Two kinds of connected modes of formula steam boiler, the furnace wall of the reusing of energy source environment-protection boiler（28）It is made up of heat resisting pipe and steel plate.
2. reusing of energy source environment-protection boiler according to claim 1, it is characterised in that：When the environment-protection boiler is monoblock type
During steam boiler connected mode, the environment-protection boiler bottom is provided with the plant bottom case of circle（1）, the plant bottom case（1）
On be connected with cylindrical shape glass microballoon product burning production room（2）, in glass microballoon product burning production room（2）Under
End side surface is provided with for for combustion air oxygenation and the air door as inspection hole（3）, in air door（3）Top glass it is micro-
Pearl product burning production room（2）Inwall is provided with multiple combustion gas heads（4）, the combustion gas head（4）Top be provided with glass sand and enter
Mouthful（5）With the second dewatering outlet（26）, the glass microballoon product burning production room（2）Upper end be connected with cylindrical shape burning expand
Dissipate room（6）, the burning diffuser casing（6）Outside be provided with heat-insulation layer（7）, in the burning diffuser casing（6）Upper end set
There are deduster and air-introduced machine interface（14）, for connecting deduster and air-introduced machine.
3. reusing of energy source environment-protection boiler according to claim 2, it is characterised in that：The burning diffuser casing（6）It is upper
End is provided with vapor can（20）, the vapor can（20）Upper end be provided with water inlet（18）, the vapor can（20）Upper end
It is provided with safety valve and pressure meter device interface（11）, for monitoring the steam pressure in vapor can, and carry out pressure regulation；
The vapor can（20）Upper end be provided with steam (vapor) outlet（12）, in the vapor can（20）Top be provided with the first inspection hole
（13）, the burning diffuser casing（6）Lower end be symmetrically arranged with multiple glass microballoon product outlets（15）, the glass microballoon into
Product are exported（15）Stretch out heat-insulation layer（7）Outside, the vapor can（20）On be provided with water inlet（18）With the first dewatering outlet（19）.
4. reusing of energy source environment-protection boiler according to claim 1, it is characterised in that：When the environment-protection boiler is split type
During steam boiler connected mode, the environment-protection boiler bottom is provided with the plant bottom case of circle（1）, the plant bottom case（1）
On be connected with cylindrical shape glass microballoon product burning production room（2）, in glass microballoon product burning production room（2）Under
End side surface is provided with for for combustion air oxygenation and the air door as inspection hole（3）, in air door（3）Top glass it is micro-
Pearl product burning production room（2）Inwall is provided with multiple combustion gas heads（4）, the combustion gas head（4）Top be provided with glass sand and enter
Mouthful（5）With the second dewatering outlet（26）, the glass microballoon product burning production room（2）Upper end be connected with cylindrical shape burning expand
Dissipate room（6）, the burning diffuser casing（6）Outside be provided with heat-insulation layer（7）；
The burning diffuser casing（6）Upper end be provided with pipeline and vapor can（20）Connection, the vapor can（20）Right-hand member set
It is equipped with water inlet（18）With the first dewatering outlet（19）, the vapor can（20）Upper end be provided with safety valve and pressure meter device connects
Mouthful（11）, for monitoring the steam pressure in vapor can, and carry out pressure regulation；In the vapor can（20）Upper end be provided with
Steam (vapor) outlet（12）, in the vapor can（20）Left end be provided with inspection hole（13）, in the burning diffuser casing（6）Upper end
It is provided with deduster and air-introduced machine interface（14）, for connecting deduster and air-introduced machine, in the vapor can（20）Right-hand member also
It is provided with the second inspection hole（16）, the burning diffuser casing（6）Lower end be symmetrically arranged with multiple glass microballoon product outlets
（15）, the glass microballoon product outlet（15）Stretch out heat-insulation layer（7）Outside.
5. reusing of energy source environment-protection boiler according to claim 1, it is characterised in that：Burning production room（2）Expand with burning
Dissipate room（6）Furnace wall（28）, using many heat resisting pipes, it is tightly connected between heat resisting pipe with steel plate, the furnace wall so formed
（28）, the water in the heat resisting pipe can reduce furnace wall（28）Temperature, and the heat energy in absorption stove is passed to vapor can（20）
In, steel pipe can bear pressure criteria needed for steam.
6. the reusing of energy source environment-protection boiler according to claim 4 or 5, it is characterised in that：The glass microballoon burning life
Lechodochium（2）Material be composite material of steel and metal, the composite material of steel and metal surface is coated with ceramic antioxidant coating, its
In, the material component and weight of the ceramic antioxidant coating are 20-30 parts of silica, 1-3 parts of boron oxide, oxidation
0-2 parts of sodium, 3-5 parts of zirconium oxide, 0-2 parts of magnesia, 5-10 parts of carborundum, 1-3 parts of carbon fiber, 2-4 parts of glass fibre, titanium oxide
3-8 parts, 5-8 parts of boron nitride, 30-40 parts of phenolic resin, the thickness of the ceramic antioxidant coating is 1-3 microns.
7. reusing of energy source environment-protection boiler according to claim 6, it is characterised in that：The burning diffuser casing（6）Material
Matter is composite material of steel and metal, and the surface of the composite material of steel and metal is coated with ceramic antioxidant coating, wherein the ceramics
The material component and weight of antioxidant coating are 0-15 parts of silica 1,1-3 parts of boron oxide, 0-2 parts of sodium oxide molybdena, oxygen
Change 3-5 parts of zirconium, 0-2 parts of magnesia, 5-10 parts of silicon nitride, 2-4 parts of glass fibre, 5-8 parts of tungsten carbide, 20-30 parts of phenolic resin,
The thickness of the ceramic antioxidant coating is 2-4 microns, and the composite material of steel and metal is by answering that steel and other metals are constituted
The carbon fiber of the composite gross weight 1-5% is added in condensation material, and the composite material of steel and metal.
8. reusing of energy source environment-protection boiler according to claim 7, it is characterised in that：The heat-insulation layer（7）Material be
Silicon nitride/silicon carbide composite, the surface of the silicon nitride/silicon carbide composite is coated with ceramic antioxidant coating, its
In, the material component and weight proportion of the ceramic antioxidant coating are 0-15 parts of silica 1,1-3 parts of boron nitride, zirconium oxide
3-5 parts, 0-2 parts of magnesia, 5-10 parts of carborundum, 2-4 parts of glass fibre, 3-8 parts, 5-8 parts of silicon nitride, phenolic resin 20-30
Part.
9. the application of reusing of energy source environment-protection boiler described in a kind of claim 4 or 5, it is characterised in that：Glass is manufactured in production
During microballon, steam is made at 600 DEG C to 1300 DEG C, the lost heat energy in furnace wall in the temperature of combustion chamber, then steam is used for industry life
Production or warming, so reduce energy waste loss, and obtained the sufficiently effective utilization of the energy.
10. application according to claim 9, it is characterised in that the technological process of the application is as follows：
The raw material of glass microballoon enter glass microballoon product burning production room by raw material import, and combustion gas passes through port
Glass microballoon product burning production chamber interior is supplied to, raw material are heated and melted；Glass microballoon is in burning diffuser casing shaping, shape
Discharged into final product through products export, produced waste gas is discharged in the presence of air-introduced machine through air inducing pipeline, due to
Substantial amounts of heat is produced in glass microballoon combustion chamber and burning diffuser casing, substantial amounts of water vapour is formed, water vapour is gone out by steam
Mouth discharge, for daily use, when the pressure in vapor can is excessive, touches safe threshold switch, relief valve connection is opened,
To discharge excessive gas.
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Cited By (1)
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|---|---|---|---|---|
| CN109453608A (en) * | 2019-01-08 | 2019-03-12 | 黄尚勇 | A kind of device and preparation method recycling boiler afterheat |
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