CN107053815B - Reflective film production device and production method - Google Patents
Reflective film production device and production method Download PDFInfo
- Publication number
- CN107053815B CN107053815B CN201710160114.6A CN201710160114A CN107053815B CN 107053815 B CN107053815 B CN 107053815B CN 201710160114 A CN201710160114 A CN 201710160114A CN 107053815 B CN107053815 B CN 107053815B
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- roller
- substrate
- glue
- cooling chamber
- base material
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/416—Reflective
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Optical Elements Other Than Lenses (AREA)
Abstract
The invention discloses a reflective film production device and a reflective film production method. It includes the glue tank, the roller is paintd to the glue incasement setting, paint the roller top and set up the driven voller, the top of driven voller sets up the compression roller, set up glass bead discharging device between glue tank and the squeeze roll, first substrate below sets up the light probe, first substrate top sets up light sensor and feed supplement device, the preceding top of squeeze roll sets up second substrate blowing device, the rear of squeeze roll sets gradually heating chamber and cooling chamber, set up between heating chamber and the cooling chamber and track the plain-barreled roll. After the structure and the method are adopted, glue is uniformly coated through the driven roller and the lower pressing roller, the bonding degree is improved, the material supplementing is realized through the material supplementing device, the material supplementing uniformity is good due to the design of the light induction device, the light reflection performance is improved, the two layers of strips are tightly attached by utilizing the softening characteristic of the heated strips, the flatness and the attaching degree are greatly improved, the quality of a product is finally improved, and the reliability of the processed product is fully ensured.
Description
Technical Field
The invention relates to a reflective film production technology, in particular to a reflective film production device and a production method.
Background
Retroreflective sheeting is a retroreflective material that has been made into films for direct application. Using glass bead technology, microprism technology, synthetic resin technology, film technology and coating technology and microreplication technology. Usually, the color of the fluorescent material is white, yellow, red, green, blue, brown, orange, fluorescent yellow, fluorescent orange, fluorescent yellow-green, and also fluorescent red and fluorescent pink abroad. Particularly, for the manufacture of the reflective film of the glass beads, the prior art is mature day by day, and the manufacturing methods are diversified, but the problems that the adhesive is poor due to uneven glue application, the reflective performance is poor due to uneven glass bead dispersion, the use effect is affected by easy falling off or uneven surface of the finished reflective film manufactured by the existing manufacturing method are generally existed in the existing manufacturing method.
Disclosure of Invention
The invention aims to provide a device and a method for producing a reflective film with good adhesion, good reflective performance and good flatness.
In order to solve the technical problem, the reflective film production device comprises a glue tank for containing glue, wherein a coating roller for coating glue on a first substrate is arranged in the glue tank, the lower half part of the coating roller is immersed below the glue liquid level in the glue tank, a driven roller is arranged above the coating roller, an upper press roller is arranged above the driven roller, the first substrate enters between a pair of extrusion rollers after passing through the driven roller and the upper press roller, a glass bead discharging device positioned above the first substrate is arranged between the glue tank and the extrusion rollers, an optical probe positioned behind the glass bead discharging device is arranged below the first substrate, an optical sensor of the optical probe and a material supplementing device connected with the optical sensor are arranged above the first substrate, a second substrate discharging device for placing a second substrate is arranged above the extrusion rollers, and the discharging end of the second substrate discharging device can be pressed below the extrusion rollers, the second substrate discharging device presses the first substrate and the second substrate through the compression roller to form a reflective film body after discharging the second substrate, the heating chamber and the cooling chamber are sequentially arranged behind the extrusion roller, the leveling roller is arranged between the heating chamber and the cooling chamber, and the reflective film body is cooled through the cooling chamber after being leveled through the heating chamber and the heating chamber by utilizing waste heat to deform the strip.
The front of the glue tank is provided with a substrate embossing roller with teeth and a pressure roller above the substrate embossing roller, which can be used to emboss a first substrate.
One side of the glue tank is provided with a material level detection device and a glue injection device, and the material level detection device is connected with the glue injection device.
The inlet end of the heating chamber is provided with a heating roller, and the outlet end of the heating chamber is provided with a heating chamber output roller.
And a cooling roller positioned at the inlet end of the cooling chamber and a cooling chamber output roller positioned at the outlet end of the cooling chamber are arranged in the cooling chamber.
A production method using the reflective film production device comprises the following steps:
1, after a strip material passes through a base material embossing roller and a pressure roller, embossing the strip material, and enabling the embossed strip material to enter a space between a driven roller and an upper pressure roller;
2, after the smearing roller is smeared with glue, adhering the glue on the surface of the driven roller to smear the glue on the strip material;
3, spreading glass beads on the strip by a glass bead discharging device after the strip is coated with glue;
4, irradiating the surface of the strip by using a light probe, opening a material supplementing device for supplementing material after sensing by using a light sensor when the light projection amount is large, and allowing the strip to pass between a driven roller and an upper compression roller after supplementing material;
5, after discharging the second base material, the second base material discharging device presses the first base material and the second base material through a pressing roller to form a reflective film body;
6 the reflective film body is heated by the heating chamber, leveled by the leveling roller and cooled in the cooling chamber.
After the structure and the method are adopted, the glue box with the smearing roller, the driven roller and the lower pressing roller, the optical probe positioned behind the glass bead discharging device, the optical sensor opposite to the optical probe, the material supplementing device connected with the optical sensor and the track flat roller arranged between the heating chamber and the cooling chamber are arranged, so that the glue can be evenly smeared by the driven roller and the lower pressing roller, the bonding degree is improved, the material supplementing is realized by the material supplementing device, the design of the light sensing device enables the material supplementing uniformity to be good, the light reflecting performance to be improved, the track flat roller arranged behind the heating chamber can enable two layers of strips to be tightly attached by utilizing the softening characteristic of the heated strips, the flatness and the attaching degree are greatly improved, the quality of a product is finally improved, and the reliability of the processed product is fully ensured.
Drawings
FIG. 1 is a schematic structural diagram of a reflective film production apparatus of the present invention.
Detailed Description
The apparatus and method for producing a reflective film of the present invention will be described in detail with reference to the accompanying drawings and the following detailed description.
As shown in the figure, the reflective film production device comprises a glue tank 1 for containing glue, a coating roller 3 for coating glue on a first substrate 2 is arranged in the glue tank 1, the lower half part of the coating roller 3 is immersed below the glue liquid level in the glue tank, a driven roller 4 is arranged above the coating roller 3, an upper press roller 5 is arranged above the driven roller 4, the first substrate 2 enters between a pair of extrusion rollers 6 after passing through the driven roller 4 and the upper press roller 5, a glass bead discharging device 7 positioned above the first substrate 2 is arranged between the glue tank 1 and the extrusion rollers 6, an optical probe 8 positioned behind the glass bead discharging device is arranged below the first substrate 2, an optical sensor 9 of the optical probe and a material supplementing device 10 connected with the optical sensor are arranged above the first substrate 2, a second substrate discharging device 12 for placing a second substrate 11 is arranged above the extrusion rollers 6, the discharge end of the second substrate discharging device 12 can be pressed below the extrusion roller, the second substrate discharging device 12 presses the first substrate 2 and the second substrate 11 through the compression roller after discharging the second substrate to form a reflective film body 13, the heating chamber 14 and the cooling chamber 15 are sequentially arranged behind the extrusion roller 6, the leveling roller 16 is arranged between the heating chamber 14 and the cooling chamber 15, and the reflective film body 13 is cooled through the cooling chamber after being leveled through the heating chamber 14 and deformed through residual heat of the reflective film body and leveling through the leveling roller.
Further, a substrate embossing roller 15 with roller teeth and a pressure roller 16 positioned above the substrate embossing roller are arranged in front of the glue tank 1, the substrate embossing roller 15 and the pressure roller 16 can be used for embossing the first substrate 2, a material level detection device 17 and a glue injection device 18 are arranged on one side of the glue tank 1, the material level detection device 17 is connected with the glue injection device 18, a heating roller 19 is arranged at the inlet end of the heating chamber 14, a heating chamber output roller 20 is arranged at the outlet end of the heating chamber 14, and a cooling roller 21 positioned at the inlet end of the cooling chamber and a cooling chamber output roller 22 positioned at the outlet end of the cooling chamber are arranged in the cooling chamber 15.
A production method using the reflective film production device comprises the following steps:
1, after a strip material passes through a base material embossing roller and a pressure roller, embossing the strip material, and enabling the embossed strip material to enter a space between a driven roller and an upper pressure roller;
2, after the smearing roller is smeared with glue, adhering the glue on the surface of the driven roller to smear the glue on the strip material;
3, spreading glass beads on the strip by a glass bead discharging device after the strip is coated with glue;
4, irradiating the surface of the strip by using a light probe, opening a material supplementing device for supplementing material after sensing by using a light sensor when the light projection amount is large, and allowing the strip to pass between a driven roller and an upper compression roller after supplementing material;
5, after discharging the second base material, the second base material discharging device presses the first base material and the second base material through a pressing roller to form a reflective film body;
6 the reflective film body is heated by the heating chamber, leveled by the leveling roller and cooled in the cooling chamber.
Claims (6)
1. The utility model provides a reflective membrane apparatus for producing which characterized in that: including glue tank (1) that is used for splendid attire glue, be provided with in glue tank (1) and be used for carrying out gummed roller (3) of paining to first substrate (2), the latter half of paining roller (3) is soaked in the below of glue in the glue tank liquid level, the top of paining roller (3) is provided with driven voller (4), the top of driven voller (4) is provided with compression roller (5), first substrate (2) enters into between a pair of squeeze roll (6) behind driven voller (4) and last compression roller (5), be provided with glass microballon discharging device (7) that are located first substrate (2) top between glue tank (1) and squeeze roll (6), first substrate (2) below is provided with light probe (8) that are located glass microballon discharging device rear, first substrate (2) top is provided with light sensor (9) just to light probe and feed supplement device (10) of being connected with light sensor, the front upper side of the squeeze roll (6) is provided with a second substrate discharging device (12) used for placing a second substrate (11), the discharging end of the second substrate discharging device (12) can be pressed below the squeeze roll, the second substrate discharging device (12) presses the first substrate (2) and the second substrate (11) through a pressing roll after discharging the second substrate to form a reflective film body (13), a heating chamber (14) and a cooling chamber (15) are sequentially arranged behind the squeeze roll (6), a leveling roll (16) is arranged between the heating chamber (14) and the cooling chamber (15), and the reflective film body (13) is cooled through the cooling chamber after deforming a strip through the heating chamber (14) by using waste heat and leveling through the leveling roll.
2. The apparatus for producing a retroreflective sheeting as defined in claim 1, wherein: the front of the glue tank (1) is provided with a base material embossing roller (15) with roller teeth and a pressure roller (16) positioned above the base material embossing roller, the base material embossing roller (15) and the pressure roller (16) can be used for embossing the first base material (2).
3. The apparatus for producing a retroreflective sheeting as defined in claim 1, wherein: one side of glue tank (1) is provided with material level detection device (17) and glue injection device (18), glue injection device (18) is connected in material level detection device (17).
4. The apparatus for producing a retroreflective sheeting as defined in claim 1, wherein: the inlet end of the heating chamber (14) is provided with a heating roller (19), and the outlet end of the heating chamber (14) is provided with a heating chamber output roller (20).
5. The apparatus for producing a retroreflective sheeting as defined in claim 1, wherein: and a cooling roller (21) positioned at the inlet end of the cooling chamber and a cooling chamber output roller (22) positioned at the outlet end of the cooling chamber are arranged in the cooling chamber (15).
6. A production method using the apparatus for producing a retroreflective sheeting of claim 1, comprising the steps of:
(1) the strip passes through a base material embossing roller and a pressure roller and then is embossed, and the embossed strip enters between a driven roller and an upper pressure roller;
(2) after the smearing roller is smeared with glue, the glue is adhered to the surface of the driven roller to smear the glue on the strip material;
(3) after the tape is coated with glue, glass beads are scattered by a glass bead discharging device;
(4) irradiating the surface of the strip by using an optical probe, opening a material supplementing device for supplementing material after sensing by using an optical sensor when the light projection amount is large, and allowing the supplemented strip to pass between a driven roller and an upper compression roller;
(5) after the second base material is discharged by the second base material discharging device, the first base material and the second base material are pressed by the pressing roller to form a reflective film body;
(6) the reflective film body is heated by the heating chamber, leveled by the leveling roller and then cooled in the cooling chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710160114.6A CN107053815B (en) | 2017-03-17 | 2017-03-17 | Reflective film production device and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710160114.6A CN107053815B (en) | 2017-03-17 | 2017-03-17 | Reflective film production device and production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107053815A CN107053815A (en) | 2017-08-18 |
| CN107053815B true CN107053815B (en) | 2019-12-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710160114.6A Active CN107053815B (en) | 2017-03-17 | 2017-03-17 | Reflective film production device and production method |
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| Country | Link |
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| CN (1) | CN107053815B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159431A (en) * | 2018-08-09 | 2019-01-08 | 盐城美茵新材料有限公司 | A kind of reflectance coating process equipment |
| CN109130227B (en) * | 2018-08-09 | 2020-12-01 | 苏州千层茧农业科技有限公司 | Light becomes reflectance coating processing equipment |
| CN112223798B (en) * | 2020-09-28 | 2022-04-15 | 夜视丽新材料(仙居)有限公司 | Reflective film production device and production method |
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| CN201501549U (en) * | 2009-09-26 | 2010-06-09 | 王侃 | Feeding device of blister packaging machine |
| CN202837579U (en) * | 2012-09-13 | 2013-03-27 | 江苏特森特新材料科技有限公司 | Reflective membrane bead planting device |
| CN203385881U (en) * | 2013-08-15 | 2014-01-08 | 江苏特森特新材料科技有限公司 | Bead-planting conveying device for reflecting film |
| CN203385882U (en) * | 2013-08-15 | 2014-01-08 | 江苏特森特新材料科技有限公司 | All-in-one equipment for production of reflecting film |
| CN203938873U (en) * | 2014-07-22 | 2014-11-12 | 金石包装（嘉兴）有限公司 | A kind of coating machine that can improve gluing quality |
| CN104176282A (en) * | 2014-07-25 | 2014-12-03 | 北京翰林航宇科技发展股份公司 | Material conveying device of grain counter |
-
2017
- 2017-03-17 CN CN201710160114.6A patent/CN107053815B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201501549U (en) * | 2009-09-26 | 2010-06-09 | 王侃 | Feeding device of blister packaging machine |
| CN202837579U (en) * | 2012-09-13 | 2013-03-27 | 江苏特森特新材料科技有限公司 | Reflective membrane bead planting device |
| CN203385881U (en) * | 2013-08-15 | 2014-01-08 | 江苏特森特新材料科技有限公司 | Bead-planting conveying device for reflecting film |
| CN203385882U (en) * | 2013-08-15 | 2014-01-08 | 江苏特森特新材料科技有限公司 | All-in-one equipment for production of reflecting film |
| CN203938873U (en) * | 2014-07-22 | 2014-11-12 | 金石包装（嘉兴）有限公司 | A kind of coating machine that can improve gluing quality |
| CN104176282A (en) * | 2014-07-25 | 2014-12-03 | 北京翰林航宇科技发展股份公司 | Material conveying device of grain counter |
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| Publication number | Publication date |
|---|---|
| CN107053815A (en) | 2017-08-18 |
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Effective date of registration: 20200409 Address after: 221000 south side of Zhongwei 2nd Road, Xuzhou Industrial Park, Jiangsu Province Patentee after: Jiangsu glory Optical Technology Co., Ltd Address before: 212000 Zhenjiang city Jiangsu province area Dingmao latitude four Road No. 36 Patentee before: JIANGSU TST NEW MATERIALS SCIENCE & TECHNOLOGY Co.,Ltd. |
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Denomination of invention: Reflective film production device and production method Effective date of registration: 20211230 Granted publication date: 20191227 Pledgee: JIANGSU XINMEI NEW MATERIAL TECHNOLOGY CO.,LTD. Pledgor: Jiangsu glory Optical Technology Co.,Ltd. Registration number: Y2021980017005 |