CN107053513A - A kind of ground type banbury - Google Patents
A kind of ground type banbury Download PDFInfo
- Publication number
- CN107053513A CN107053513A CN201710140104.6A CN201710140104A CN107053513A CN 107053513 A CN107053513 A CN 107053513A CN 201710140104 A CN201710140104 A CN 201710140104A CN 107053513 A CN107053513 A CN 107053513A
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- CN
- China
- Prior art keywords
- rotor
- nib
- feed compartment
- kneading chamber
- lug
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/20—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
- B29B7/186—Rotors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/26—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/26—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
- B29B7/263—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors from the underside in mixers having more than one rotor and a a casing closely surrounding the rotors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The present invention relates to a kind of ground type banbury, including base, kneading chamber, transmission mechanism, rotor, shedding mechanism, feed compartment, feeding pressure mechanism and charging mechanism, kneading chamber is installed above base, two rotors are installed inside kneading chamber, kneading chamber avris installs transmission mechanism and feed compartment is installed in top, feed compartment is communicated with kneading chamber, feed compartment avris is provided with into bin gate, charging mechanism is driven into bin gate and moves up to open closed feed compartment, the ground type banbury reasonable in design of the present invention, it is compact, the advantage of two kinds of machines of falling type banbury and convertible banbury is gathered, overcome the fault of construction present in existing banbury, speed of production is fast, it is low to hall space requirement for height during installation, save space, knead capacity big, time is short, production efficiency is high, automaticity is high, improve product quality and working environment, safe operation is facilitated, reduce labor intensity, save cost of labor.
Description
Technical field
The present invention relates to a kind of ground type banbury.
Background technology
Banbury, also known as masticator, are mainly used in plasticating and kneading for rubber, are that one kind is provided with a pair of given shapes and phase
Rotor to revolution, intermittence polymeric material is plasticated and kneaded under the air-tight state of adjustable temperature and pressure
Plant equipment, existing banbury is broadly divided into falling type and convertible two kinds, and the lower top bolt of falling type ground type banbury is adopted
Use falling type discharging, Dump gate is driven using rack pinion and hydraulic jack, with steady, reliable, opening/closing time is short, using song
Formula locking is turned, is driven by hydraulic jack, coupling mechanism force is strong, and self-locking performance is good, good seal, but needs two layers of installation to three-storey building
Space, installation cost is very high, big for space requirement；The kneading chamber of convertible ground type banbury is using front and rear combined type knot
Structure, whole kneading chamber can overturn 110~140 ° so as to discharging and cleaning around preceding rotor, but there is rigid deficiency, and dnockout is slow,
Easy material leakage leakage powder, pollutes environment, mix quality is poor, the shortcomings of being unfavorable for automated production, furthermore both the above banbury because
Overall construction design defect, each system and device collaborative work is poor, all there is charging difficulty, low production efficiency, rotor and rolles over refining
The shortcomings of material leakage is understood by insufficient, insufficient, banburying chamber of radiating.
The content of the invention
In order to solve the problems of falling type banbury and convertible banbury in the prior art, the present invention provides one
Ground type banbury rational in infrastructure, easy to use is planted, concrete technical scheme is as follows：
A kind of ground type banbury, including base, kneading chamber, transmission mechanism, rotor, shedding mechanism, feed compartment, feeding pressure mechanism and
Charging mechanism, installs above base and two rotors is installed inside kneading chamber, kneading chamber, kneading chamber avris transmission mechanism is installed and on
Feed compartment is installed by side, and feed compartment communicates with kneading chamber, and feed compartment avris is provided with into bin gate, charging mechanism be driven into bin gate move up from
And open closed feed compartment, feeding pressure mechanism be provided with floating weight, floating weight be located at feed compartment in, floating weight move down punching press sizing material from
Feed compartment enters mixing chamber, and transmission mechanism drives two rotor high-speed rotations to pulverize sizing material, and shedding mechanism is located under kneading chamber
Side, the Dump gate of shedding mechanism driving kneading chamber bottom, which is opened, discharges the sizing material kneaded from mixing chamber.
As a preferred embodiment of the present invention, the transmission mechanism includes motor, first shaft coupling, reduction box and second
Shaft coupling, motor output shaft drives reduction box to start by first shaft coupling, and reduction gearbox output shaft is driven by second shaft coupling
Two rotors are rotated.
As a preferred embodiment of the present invention, two rotor structures are identical, turning to phase, rotating speed is equal on the contrary, the base of rotor
Body is cylindrical shape, and each columnar outer circumferential side of rotor is provided with a long spire formula lug, nib, short a spiral lug, nib and a polygon
Lug, nib, long spire formula lug, nib extends to the other end for 180 ° from rotor one end spiral, and short spiral lug, nib revolves with long spire formula lug, nib
To identical, short spiral 60 ° of lug, nib spiral is extended in the middle part of rotor, and polygon lug, nib is from the rotor other end along rotor center axle
Axially extending, long spire formula lug, nib, short spiral lug, nib, the top of polygon lug, nib between cylindrical shape outer circumferential side to being formed
Space constitutes groove, and two rotors pass through respective long spire formula lug, nib, short spiral lug, nib, the engaging-in other side of polygon lug, nib
Realize that engagement coordinates in groove.
As a preferred embodiment of the present invention, the shedding mechanism includes discharging gear-box, 4 unloading fuel tanks, dischargings
Gear, discharging gear shaft, the 3rd shaft coupling, discharging door-hinge, 2 plugging pin oil cylinders, 2 discharging door bolts and Dump gate, 4 are unloaded
Material oil cylinder is oppositely arranged on discharging gear-box the right and left two-by-two, and discharging gear-box is arranged on the outer avris of kneading chamber, top two
Individual unloading fuel tank shares a piston rod, and the unloading fuel tank of lower section two shares a piston rod, and discharging gear is engaged on living up and down
In rack between stopper rod, discharging gear is fixedly mounted on discharging gear shaft middle part, and discharging gear shaft one end passes through the 3rd
Shaft coupling connects discharging door-hinge, and Dump gate, which is located on kneading chamber bottom, the side of Dump gate two, installs two steel bushings, and discharging door-hinge is passed through
Two steel bushings are worn, 2 plugging pin oil cylinders are separately mounted to outside between kneading chamber and base, and 2 discharging door bolts are separately mounted to
It is located in groove between kneading chamber and base below Dump gate and is connected respectively with the piston rod of plugging pin oil cylinder, Dump gate is opened
Guan Shi, 2 plugging pin oil cylinders promote or pulled out simultaneously respectively 2 discharging door bolts and Dump gate is locked or unclamped.
As a preferred embodiment of the present invention, the feeding pressure mechanism include binder oil cylinder, balance weight, floating weight connecting rod and
Floating weight, binder oil cylinder has two and is separately mounted to the feed compartment left and right sides, and it is flat that binder cylinder piston rod protrudes upward connection
Weigh block, and connection floating weight connecting rod below balance weight, floating weight connecting rod can add through connection floating weight at the top of feed compartment, floating weight
Material interior is moved up and down, and floating weight bottom is provided with is divided into two-part cusped edge sizing material.
As a preferred embodiment of the present invention, the pan feeding is just provided with connected set above dust shield, dust shield in front of the door
Grow up to be a useful person pipe.
As a preferred embodiment of the present invention, the charging mechanism includes charging oil cylinder, connecting plate and enters bin gate connecting rod,
Charging cylinder piston rod is protruded upward to be connected into bin gate connecting rod below connection connecting plate, connecting plate, enters bin gate connecting rod connection pan feeding
Door.
As a preferred embodiment of the present invention, banburying chamber's avris is provided with the rotor that sizing material overflows when preventing refining glue
Sealing device, banburying chamber's avris is provided with the rotor seals that sizing material when preventing refining glue overflows, including hollow structure
Wear-resisting steel bushing, rotating ring and determine ring, wear-resisting steel bushing is fixedly mounted in banburying chamber's side wall of banbury, rotor one end passes through abrasion-resistant stee
Cover and outer circumferential side suit rotating ring, rotating ring is located between wear-resisting steel bushing inner circumferential side and rotor outer periphery side, determine ring and pass through screw fixation peace
On the exposed end face of wear-resisting steel bushing and be set be pressed on rotating ring outer circumferential side, between rotating ring and rotor interference install key pin, turn
Driven when son is rotated by key pin and spring is installed inside rotating ring synchronous axial system, rotating ring, top is installed and without a head in spring left and right ends
Screw, heads on rotor sidewall compression spring, and spring driving rotating ring CONTACT WITH FRICTION determines ring, rotating ring, determines ring phase mutual friction
Sealing cooperation prevents occurring leakage powder material leakage existing picture when sizing material from mixing.
As a preferred embodiment of the present invention, the kneading chamber is made up of upper lid and lower cover or by front and rear inner bag and left and right
Glasses side plate is combined, and feed compartment rear is provided with powder entrance.
As a preferred embodiment of the present invention, the rotor is meshing rotor or tangent type rotator.
Beneficial effects of the present invention：The ground type banbury reasonable in design, compact of the present invention, has gathered falling type close
The advantage of two kinds of types of mill and convertible banbury, overcomes the fault of construction present in existing banbury, is in particular in：
Two spatial altitudes for arriving three-storey building are needed when the first, installing unlike falling type banbury, but as convertible banbury one
Sample is mounted directly on the ground, low with area requirements to workshop height, and reduction uses the installation cost of user；2nd, to this
Type banbury when feeding needs various sizing materials to be transported to second floor unlike falling type banbury or three buildings so high, but picture
Convertible banbury is directly fed on the ground like that, is reduced labor strength, is reduced recruitment cost；3rd, the type banburying
Machine has the rigidity and stability of falling type banbury in mixing process, and rotary speed of rotator highest can reach 120 turns often
Minute, it and can carry out variable-frequency stepless speed-regulating, more than faster than convertible banbury three times, substantially increase production efficiency,
Energy consumption, and the well falling type banbury of sealing property and convertible banbury are also reduced, powder leak adhesive, influence mixing will not be leaked
Colloid amount, will not be polluted, four, elastomeric compound has been refined to environment, in dumping as falling type banbury directly down
Sizing material is drawn off, speed is fast；Lost time like that rather than convertible banbury, it is necessary to which kneading chamber is rotated 120 degree to 140 degree
Sizing material could be unloaded away；5th, charging mechanism is driven into bin gate and moves up to open closed feed compartment, as long as operating personnel stand
On the ground can be toward feeding easily in feed compartment, without installing heightening platform additional in addition, and the sizing material for entering feed compartment can be raised
Bolt, which is quickly moved down from feed compartment, enters mixing chamber, and floating weight, which heads on kneading chamber top, prevents sizing material from flowing back, transmission mechanism driving
Lug, nib on rotor quick rotation, two rotors quickly pulverizes sizing material, and the time is short, production efficiency is high, punching press kneading chamber, driver
Each device collaboration rapid operation such as structure, rotor, shedding mechanism, feed compartment, feeding pressure mechanism, charging mechanism, automaticity is high,
Improve product quality and working environment, safe operation facility has the integrated cost for relatively reducing user.
Brief description of the drawings
Fig. 1 is the front view of the present invention；
Fig. 2 is the rearview of the present invention；
Fig. 3 is the side view of the present invention；
Fig. 4 is two rotor engagement schematic diagrames of the present invention；
Fig. 5 is the stereogram of single rotor of the invention from tri- directions observation of A, B, C；
Fig. 6 is that the rotor of the present invention is arranged on the schematic diagram in complete machine；
Fig. 7 is the floating weight movement schematic diagram of the present invention；
Schematic diagram when Fig. 8 is the Dump gate opening of the present invention；
Fig. 9 is the rotor seals schematic diagram of the present invention；
Figure 10 is the enlarged diagram at A in Fig. 9；
Figure 11 is the wear-resisting steel bushing of rotor seals of the present invention, rotating ring and determines ring decomposing schematic representation；
Figure 12 is the tangent type rotator cooperation schematic diagram of the present invention.
Embodiment
Below in conjunction with the accompanying drawings, the embodiment to the present invention is described further：
In the description of the invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ", " water
It is flat ", " interior ", the orientation of the instruction such as " outer " or position relationship for based on orientation shown in the drawings or position relationship, merely to just
In the description present invention and simplify description, rather than indicate or imply signified position or element must have specific orientation, with
Specific azimuth configuration and operation, therefore be not considered as limiting the invention.In addition, term " first ", " second ", "
Three " are only used for describing purpose, and it is not intended that indicating or implying relative importance.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；Can
To be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected to by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, concrete condition can be regarded and understands that above-mentioned term exists
Concrete meaning in the present invention.
As shown in Figures 1 to 3, a kind of ground type banbury, including base 1, kneading chamber 2, transmission mechanism 3, rotor 4, discharging
Kneading chamber 2 is installed in mechanism, feed compartment 6, feeding pressure mechanism and charging mechanism, the top of base 1, and kneading chamber 2 is by upper lid 21 and lower cover 22
Cover and form, two rotors 4 are installed in the inside of kneading chamber 2, rotor 4 is engagement type GKE rotors or tangent type GKN rotors, and two turn
The left and right ends of son 4 pass through the left and right locular wall of kneading chamber 2, and the avris of kneading chamber 2 installs transmission mechanism 3, and transmission mechanism 3 drives two
Rotor 4 is rotated, and feed compartment 6 is installed in kneading chamber 2 and top, and feed compartment 6 is communicated with kneading chamber 2, both goes up the intermediate openings of lid 21 and company
Logical feed compartment 6, the avris of feed compartment 6 is provided with into bin gate 61, and charging mechanism is driven into bin gate 61 and can move up and down to open and close charging
Mouthful, feeding pressure mechanism is provided with floating weight 71, and floating weight 71 is located in feed compartment 6, and floating weight 71 moves down punching press sizing material and entered from feed compartment 6
Enter in kneading chamber 2, shedding mechanism is located at the lower section of kneading chamber 2, and the Dump gate of shedding mechanism driving kneading chamber 2 bottom is opened will mixing
Good sizing material is discharged from mixing chamber.
Specifically, transmission mechanism 3 includes motor 31, first shaft coupling 32, reduction box 33 and second shaft coupling 34, motor is defeated
Shaft 31 drives reduction box 33 to start by first shaft coupling 32, and reduction box 33 is double output shaft reduction box, and reduction box 33 is exported
Axle drives two rotors to rotate backward by second shaft coupling 34.
Specifically, as shown in Figures 4 and 5, one being intermeshed between two rotors 4, refining glue material, the base of rotor 4 is effectively rolled over
Body is cylindrical shape, and the columnar outer circumferential side of each rotor 4 is provided with the short spiral lug, nib more than 42 and one of a long spire formula lug, nib 41, one
Side shape lug, nib 43, long spire formula lug, nib 41 extends to right-hand member from the left end of rotor 4 around 180 ° of rotor center axle spiral, short spiral
Lug, nib 42 is identical with long spire formula 41 rotation directions of lug, nib, and short spiral lug, nib 42 extends to rotor 4 around 60 ° of 4 center convolution of rotor
Middle part, polygon lug, nib 43 is axially extending from the right-hand member of rotor 4 along the central shaft of rotor 4, long spire formula lug, nib 41, short spiral prominent
The space formed between rib 42, the top of polygon lug, nib 43 and cylindrical shape outer circumferential side constitutes groove, the long spiral shell of top rotor 4
In rotating lug, nib 41, short spiral lug, nib 42, the groove of the engaging-in lower section rotor 2 of polygon lug, nib 43, the long spire of lower section rotor 4
In formula lug, nib 41, short spiral lug, nib 42, the groove of the engaging-in top rotor 4 of polygon lug, nib 43, two rotors 4 pass through long spire
Formula lug, nib 41, short spiral lug, nib 42, polygon lug, nib 43 are realized with the cooperation of groove and engaged.
In addition, the afterbody of long spire formula lug, nib 41 axially radially blocks spiral shell for 90 ° along rotor center axle toward cephalad direction
The 15% of overall length is revolved, the angle between the starting point of long spire formula lug, nib 41 and the short starting point of spiral lug, nib 42 is 165 °, long spire formula is dashed forward
Angle between the starting point of rib 42 and polygon lug, nib 43 is 60 °, and the head of the polygon lug, nib 43 is triangle, and polygon is dashed forward
The length of rib 34 is the 30% of the cylindrical shape overall length of rotor 4.
Specifically, the feeding pressure mechanism includes binder oil cylinder 71, balance weight 72, floating weight connecting rod 73 and floating weight 74, pressure
Material oil cylinder 71 has two and is separately mounted to the left and right sides of feed compartment 6, and the piston rod of binder oil cylinder 71 protrudes upward connection balance weight
72, the lower section of balance weight 72 connection floating weight connecting rod 73, floating weight connecting rod 73 connects floating weight 74, upper top through the top of feed compartment 6
Bolt 74 can be moved up and down in feed compartment, and the bottom of floating weight 74 is provided with is divided into two-part cusped edge sizing material, as shown in fig. 7, on
Indicated by the solid line when pushing up bolt 74 at the top of feed compartment, floating weight 74 is represented by dashed line when being located at feed compartment bottom, balance weight 72
Moved down under the driving of left and right binder oil cylinder 71, balance weight 72 drives floating weight connecting rod 73 to move down, in the driving of floating weight connecting rod 73
Top bolt 74 is moved down, and floating weight 74 moves down punching press sizing material and enters between two rotors 4 and prevent that sizing material flows back when rotor 4 from rotating.
Specifically, the shedding mechanism includes 4 unloading fuel tanks 51, discharging gear, discharging axle, the 3rd shaft coupling 52 and unloaded
53,4 unloading fuel tanks 51 of bin gate are oppositely arranged on the avris of kneading chamber 2 two-by-two, and the unloading fuel tank 51 of top two shares a piston
Bar, the unloading fuel tank 51 of lower section two shares a piston rod, and piston rod is provided with gear line, and discharging gear is engaged on lower piston
Between bar, discharging gear is fixedly mounted on discharging shaft end, and discharging axle connects Dump gate 53, Dump gate by the 3rd shaft coupling 52
53 are located at kneading chamber bottom, and the middle part of lower cover 22 is provided with discharge port, discharge port normality and blocked by Dump gate 53, and unloading fuel tank 51 drives
Dynamic discharging pinion rotation, discharging gear band moves discharging axle and rotated, and discharging axle drives Dump gate 53 to rotate by the 3rd shaft coupling 52
Discharge port is opened, the product processed is spilt from kneading chamber 2.
The shedding mechanism includes discharging gear-box 51,4 unloading fuel tanks 52, discharging gear, discharging gear shaft, three
Axle device, discharging door-hinge 53,2 plugging pin oil cylinders 54,2 discharging door bolts 55 and Dump gate 56,4 unloading fuel tanks, 52 liang of two-phases
To being arranged on the right and left of discharging gear-box 51, discharging gear-box 51 is arranged in the outer avris of kneading chamber, discharging gear-box 51
Discharging gear is installed in portion, and the unloading fuel tank 52 of top two shares a piston rod, and the unloading fuel tank 52 of lower section two shares a work
Stopper rod, discharging gear is engaged in the rack between lower piston rod, and discharging gear is fixedly mounted on discharging gear shaft pars intermedia
Position, discharging gear shaft one end connects discharging door-hinge 53 by the 3rd shaft coupling, and Dump gate 56 is located at kneading chamber bottom, Dump gate 53
Two steel bushings are installed, discharging door-hinge 53 is separately mounted to kneading chamber and bottom through two steel bushings, 2 plugging pin oil cylinders 54 on two sides
Outside between seat, 2 discharging door bolts 55 are separately mounted to be located at below Dump gate 56 in the groove between kneading chamber and base
And it is connected, is blocked under discharge port normality by Dump gate 56 with the piston rod of plugging pin oil cylinder respectively, the driving discharging of unloading fuel tank 52
Pinion rotation, discharging gear band moves discharging axle and rotated, and discharging axle drives the rotating opening discharging of Dump gate 56 by the 3rd shaft coupling
Mouthful, 2 plugging pin oil cylinders promote or pulled out simultaneously respectively 2 discharging door bolts and Dump gate is locked or unclamped.
Specifically, it is described enter the front of bin gate 61 dust shield 9, the top of dust shield 9 connection integrator pipe 91, dust warp are installed
Discharged after the adhesive of dust shield 9 from integrator pipe 91, charging mechanism includes charging oil cylinder 81, connecting plate and enters bin gate connecting rod 82, plus
The piston rod of material oil cylinder 81 is protruded upward to be connected into bin gate connecting rod 82 below connection connecting plate, connecting plate, is entered bin gate connecting rod 82 and is connected
Enter bin gate 61, feed hydraulic oil cylinder driving, the rear of feed compartment 6 is provided with powder entrance 62, measure the powder of weight from powder entrance 62
Processing is mixed together into feed compartment 6 and sizing material, or kneading chamber is combined by front and rear inner bag with left and right glasses side plate, glasses
Side plate divide again above and below two parts, easy disassembly maintaining can all have through hole under every its interlayer of the inwall contacted with sizing material, use
Pass through in temperature control liquid, reach that, to the adjustable purpose of elastomeric compound temperature, kneading chamber both sides are provided with oil plant automatic gauge access aperture.
A kind of rotor seals of banbury, including the wear-resisting steel bushing 101 of hollow structure, rotating ring 102 and determine ring 103,
The wear-resisting steel bushing 101, rotating ring 102 and determine ring 103 respectively have two and respectively symmetrically be arranged on rotor 4 left and right ends, it is wear-resisting
The end face of steel bushing 101 is directly contacted with sizing material, and outside is exposed in other end, and wear-resisting steel bushing 101 is fixedly mounted on close by screw
In banburying chamber's side wall of mill, through wear-resisting steel bushing 101, outer circumferential side is set with rotating ring 102 to the one end of rotor 4, and rotating ring 102 is located at resistance to
Grind between the inner circumferential side of steel bushing 101 and the outer circumferential side of rotor 4, determine ring 103 and the exposed end face of wear-resisting steel bushing 101 is fixedly mounted by screw
Go up and be set with and be pressed on the outer circumferential side of rotating ring 102, key pin 104 is installed in interference between rotating ring 102 and rotor 4, and rotor 4 passes through when rotating
Key pin 104 drives the synchronous axial system of rotating ring 102, and spring 105 is installed in the inside of rotating ring 102, and top 106 is installed in the left and right ends of spring 105
With grub screw 107, grub screw 107 is integrally connected with rotating ring 102, and top 106 heads on the side wall and pressure contracting spring 105 of rotor 4, bullet
The flexible drive rotating ring 102 of spring 105 moves CONTACT WITH FRICTION and determines ring 103 laterally, rotating ring 102, determines that ring 103 is mutually friction sealed to be coordinated
Prevent rotor material leakage, as can be known from Figure, above-mentioned inner face refers to two rotating rings 102 to those skilled in the art or two are determined ring
103 opposite inner side, i.e. rotating ring 102 and determine ring 103 be arranged on 4 left side of rotor when, inner face refer to the right side of rotating ring 102,
Determine the right side of ring 103；When rotating ring 102 is with ring 103 is determined installed in 4 right side of rotor, inner face refers to the left side of rotating ring 102, determined
The left side of ring 103.
In summary, ground type banbury reasonable in design of the invention, compact, has gathered falling type banbury and has turned over
The advantage of rotatable two kinds of machines of banbury, overcomes the fault of construction present in existing banbury, and speed of production is fast, during installation pair
Hall space requirement for height is low, saves space, and charging mechanism is driven into bin gate and moves up to open closed feed compartment, operator
As long as member station on the ground can be toward feeding in feed compartment, without installing heightening platform additional in addition easily, and the sizing material of entrance feed compartment
Bolt can be raised and quickly moved down from feed compartment and enter mixing chamber, floating weight, which heads on kneading chamber top, prevents sizing material from flowing back, be driven
Mechanism drives the lug, nib on rotor quick rotation, two rotors quickly to pulverize sizing material, and mixing capacity is big, the time is short, production efficiency
Height, each device collaboration such as punching press kneading chamber, transmission mechanism, rotor, shedding mechanism, feed compartment, feeding pressure mechanism, charging mechanism is fast
Speed work, automaticity is high, improves product quality and working environment, and safe operation facility reduces labor intensity, and saves artificial
Cost.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to assert
The specific implementation of the present invention is confined to these explanations, for general technical staff of the technical field of the invention,
On the premise of not departing from present inventive concept, some simple deduction or replace can also be made, should all be considered as belonging to the present invention's
Protection domain.
Claims (10)
1. a kind of ground type banbury, including base, kneading chamber, transmission mechanism, rotor, shedding mechanism, feed compartment, feeding pressure mechanism
And charging mechanism, install above base and two rotors be installed inside kneading chamber, kneading chamber, kneading chamber avris transmission mechanism is installed and
Feed compartment is installed in top, and feed compartment is communicated with kneading chamber, and feed compartment avris is provided with into bin gate, and charging mechanism is driven into bin gate and moved up
So as to open closed feed compartment, feeding pressure mechanism is provided with floating weight, and floating weight is located in feed compartment, and floating weight moves down punching press sizing material
Enter mixing chamber from feed compartment, transmission mechanism drives two rotor high-speed rotations to pulverize sizing material, and shedding mechanism is located at kneading chamber
Lower section, the Dump gate of shedding mechanism driving kneading chamber bottom, which is opened, discharges the sizing material kneaded from mixing chamber.
2. a kind of ground type banbury according to claim 1, it is characterised in that：The transmission mechanism includes motor, the
One shaft coupling, reduction box and second shaft coupling, motor output shaft drive reduction box to start by first shaft coupling, reduction box output
Axle drives two rotors to rotate by second shaft coupling.
3. a kind of ground type banbury according to claim 1, it is characterised in that：Two rotor structures are identical, turn to phase
Rotating speed is equal on the contrary, and the matrix of rotor is cylindrical shape, and each columnar outer circumferential side of rotor is provided with a long spire formula lug, nib, one short
Spiral lug, nib and a polygon lug, nib, long spire formula lug, nib extend to the other end for 180 ° from rotor one end spiral, short spiral
Lug, nib is identical with long spire formula lug, nib rotation direction, and short spiral 60 ° of lug, nib spiral is extended in the middle part of rotor, and polygon lug, nib is from rotor
The other end is axially extending along rotor center axle, and long spire formula lug, nib, short spiral lug, nib, the top of polygon lug, nib are to cylinder
The space that is formed between shape outer circumferential side constitutes groove, two rotors by respective long spire formula lug, nib, short spiral lug, nib,
Realize that engagement coordinates in the groove of the engaging-in other side of polygon lug, nib.
4. a kind of ground type banbury according to claim 1, it is characterised in that：The shedding mechanism includes discharging gear
Case, 4 unloading fuel tanks, discharging gear, discharging gear shafts, the 3rd shaft coupling, discharging door-hinge, 2 plugging pin oil cylinders, 2 Dump gates
Latch and Dump gate, 4 unloading fuel tanks are oppositely arranged on discharging gear-box the right and left two-by-two, and discharging gear-box is arranged on mixed
The outdoor avris of refining, the unloading fuel tank of top two shares a piston rod, and the unloading fuel tank of lower section two shares a piston rod, discharging
Gear is engaged in the rack between lower piston rod, and discharging gear is fixedly mounted on discharging gear shaft middle part, unloading tooth
Wheel shaft one end connects discharging door-hinge by the 3rd shaft coupling, and Dump gate is located at kneading chamber bottom, and Dump gate two installs two on side
Individual steel bushing, discharging door-hinge is through two steel bushings, and 2 plugging pin oil cylinders are separately mounted to outside, 2 dischargings between kneading chamber and base
Door bolt is separately mounted in the groove between kneading chamber and base be located at below Dump gate and the work with plugging pin oil cylinder respectively
Stopper rod is connected, during discharging door switch, and 2 plugging pin oil cylinders promote or pulled out simultaneously respectively 2 discharging door bolts and Dump gate is carried out
Locking is unclamped.
5. a kind of ground type banbury according to claim 1, it is characterised in that：The feeding pressure mechanism includes binder oil
Cylinder, balance weight, floating weight connecting rod and floating weight, binder oil cylinder have two and are separately mounted to the feed compartment left and right sides, binder oil
Cylinder piston rod protrudes upward connection floating weight connecting rod below connection balance weight, balance weight, and floating weight connecting rod is passed through at the top of feed compartment
Floating weight is connected, floating weight can be moved up and down in feed compartment, floating weight bottom is provided with is divided into two-part cusped edge sizing material.
6. a kind of ground type banbury according to claim 1, it is characterised in that：The pan feeding is just provided with dust suction in front of the door
Connection integrator pipe above cover, dust shield.
7. a kind of ground type banbury according to claim 1, it is characterised in that：The charging mechanism includes charging oil
Cylinder, connecting plate and enter bin gate connecting rod, charging cylinder piston rod protrudes upward to connect below connection connecting plate, connecting plate to be connected into bin gate
Bar, enters bin gate connecting rod and connects into bin gate.
8. a kind of ground type banbury according to claim 1, it is characterised in that：Banburying chamber's avris is provided with and prevented
The rotor seals that sizing material overflows during refining glue, including the wear-resisting steel bushing of hollow structure, rotating ring and determine ring, wear-resisting steel bushing fixes peace
In banburying chamber's side wall of banbury, through wear-resisting steel bushing, outer circumferential side is set with rotating ring for rotor one end, and rotating ring is located at abrasion-resistant stee
Cover between inner circumferential side and rotor outer periphery side, determine ring and be fixedly mounted on by screw on the exposed end face of wear-resisting steel bushing and be set with compression
In rotating ring outer circumferential side, key pin is installed in interference between rotating ring and rotor, is driven rotating ring synchronous axial system by key pin when rotor is rotated, is moved
Spring is installed, spring left and right ends install top and grub screw, head on rotor sidewall compression spring, spring bullet inside ring
Property driving rotating ring CONTACT WITH FRICTION determine ring, rotating ring, determine the mutually friction sealed cooperation of ring and prevent from occurring when sizing material from mixing leaking powder to leak
The existing picture of material.
9. a kind of ground type banbury according to claim 1, it is characterised in that：The kneading chamber is by upper lid and lower cover group
Combined into or by front and rear inner bag with left and right glasses side plate, feed compartment rear is provided with powder entrance.
10. a kind of ground type banbury according to claim 1, it is characterised in that：The rotor be meshing rotor or
Tangent type rotator.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710140104.6A CN107053513B (en) | 2017-03-10 | 2017-03-10 | Ground-based internal mixer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710140104.6A CN107053513B (en) | 2017-03-10 | 2017-03-10 | Ground-based internal mixer |
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| CN107053513A true CN107053513A (en) | 2017-08-18 |
| CN107053513B CN107053513B (en) | 2023-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710140104.6A Active CN107053513B (en) | 2017-03-10 | 2017-03-10 | Ground-based internal mixer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107399022A (en) * | 2017-08-22 | 2017-11-28 | 张家港市兰航机械有限公司 | Rotor seals in banbury |
| CN108189263A (en) * | 2018-01-04 | 2018-06-22 | 大连嘉尔新橡塑机械有限公司 | Double-hydraulic engagement type masticator |
| CN108858861A (en) * | 2018-07-27 | 2018-11-23 | 青岛科技大学 | Improved internal mixer and internal mixing method |
| CN109352853A (en) * | 2018-10-23 | 2019-02-19 | 昆山兵仕机械有限公司 | A kind of sealing assembled mixer |
| CN109780215A (en) * | 2018-07-12 | 2019-05-21 | 韦富农 | A kind of double movable ring, Dan Dinghuan interlock inner pressed sealing device |
| CN110405971A (en) * | 2019-07-26 | 2019-11-05 | 大连德宇机械有限公司 | A kind of mixer system |
| CN110576526A (en) * | 2019-09-19 | 2019-12-17 | 泉州协信机械有限公司 | Convertible gland banbury mixer |
| CN111702978A (en) * | 2020-06-28 | 2020-09-25 | 安徽立信橡胶科技有限公司 | Meshing type closed rubber mixing mill and working method thereof |
| CN112454710A (en) * | 2020-11-28 | 2021-03-09 | 杭州雷力信息科技有限公司 | Rubber banburying processing equipment based on green |
| CN113085045A (en) * | 2021-04-01 | 2021-07-09 | 浙江百朗士橡塑科技有限公司 | Preparation process and processing equipment of self-lubricating silica gel |
| CN113146876A (en) * | 2021-04-29 | 2021-07-23 | 安徽瑞弗新材料有限公司 | Hydraulic discharge door mechanism of internal mixer |
| CN115122523A (en) * | 2022-07-05 | 2022-09-30 | 浙江天书密封件有限公司 | PTFE rubber composite production line |
| CN115847653A (en) * | 2023-02-28 | 2023-03-28 | 江苏怀品新材料有限公司 | Mixing equipment is used in rubber floor production |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107399022A (en) * | 2017-08-22 | 2017-11-28 | 张家港市兰航机械有限公司 | Rotor seals in banbury |
| CN108189263A (en) * | 2018-01-04 | 2018-06-22 | 大连嘉尔新橡塑机械有限公司 | Double-hydraulic engagement type masticator |
| CN109780215A (en) * | 2018-07-12 | 2019-05-21 | 韦富农 | A kind of double movable ring, Dan Dinghuan interlock inner pressed sealing device |
| CN109780215B (en) * | 2018-07-12 | 2024-04-19 | 广东维钠智能密炼机械科技有限公司 | Double-moving-ring Shan Dinghuan interlocking internal-pressure sealing device |
| CN108858861B (en) * | 2018-07-27 | 2020-10-27 | 青岛科技大学 | Improved internal mixer |
| CN108858861A (en) * | 2018-07-27 | 2018-11-23 | 青岛科技大学 | Improved internal mixer and internal mixing method |
| CN109352853A (en) * | 2018-10-23 | 2019-02-19 | 昆山兵仕机械有限公司 | A kind of sealing assembled mixer |
| CN110405971A (en) * | 2019-07-26 | 2019-11-05 | 大连德宇机械有限公司 | A kind of mixer system |
| CN110576526A (en) * | 2019-09-19 | 2019-12-17 | 泉州协信机械有限公司 | Convertible gland banbury mixer |
| CN111702978A (en) * | 2020-06-28 | 2020-09-25 | 安徽立信橡胶科技有限公司 | Meshing type closed rubber mixing mill and working method thereof |
| CN112454710B (en) * | 2020-11-28 | 2022-06-10 | 深圳海源恒业高新材料科技研发有限公司 | Rubber banburying processing equipment based on green |
| CN112454710A (en) * | 2020-11-28 | 2021-03-09 | 杭州雷力信息科技有限公司 | Rubber banburying processing equipment based on green |
| CN113085045B (en) * | 2021-04-01 | 2023-02-03 | 浙江百朗士橡塑科技有限公司 | Preparation process and processing equipment of self-lubricating silica gel |
| CN113085045A (en) * | 2021-04-01 | 2021-07-09 | 浙江百朗士橡塑科技有限公司 | Preparation process and processing equipment of self-lubricating silica gel |
| CN113146876A (en) * | 2021-04-29 | 2021-07-23 | 安徽瑞弗新材料有限公司 | Hydraulic discharge door mechanism of internal mixer |
| CN115122523A (en) * | 2022-07-05 | 2022-09-30 | 浙江天书密封件有限公司 | PTFE rubber composite production line |
| CN115122523B (en) * | 2022-07-05 | 2023-06-13 | 浙江天书密封件有限公司 | PTFE rubber composite production line |
| CN115847653A (en) * | 2023-02-28 | 2023-03-28 | 江苏怀品新材料有限公司 | Mixing equipment is used in rubber floor production |
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|---|---|
| CN107053513B (en) | 2023-03-31 |
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Effective date of registration: 20210118 Address after: 529400 pingzhouwei en'an company, Juntang Town, Jiangmen City, Guangdong Province Applicant after: Guangdong Weina intelligent internal mixer Technology Co.,Ltd. Address before: No. 37, shanggantun, Xiajiu village, Chuanshan Town, Huanjiang Maonan Autonomous County, Hechi City, Guangxi Zhuang Autonomous Region Applicant before: Wei Funong |
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