CN107053434A - A kind of quickly assembled and disassembled four pin prod casts tool and operating method - Google Patents
A kind of quickly assembled and disassembled four pin prod casts tool and operating method Download PDFInfo
- Publication number
- CN107053434A CN107053434A CN201710302357.9A CN201710302357A CN107053434A CN 107053434 A CN107053434 A CN 107053434A CN 201710302357 A CN201710302357 A CN 201710302357A CN 107053434 A CN107053434 A CN 107053434A
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- CN
- China
- Prior art keywords
- pin
- side form
- template
- bed die
- prod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000011017 operating method Methods 0.000 title claims abstract description 7
- 239000000725 suspension Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 239000004567 concrete Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 4
- 238000010079 rubber tapping Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 210000003414 extremity Anatomy 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 210000003141 lower extremity Anatomy 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 210000001364 upper extremity Anatomy 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Revetment (AREA)
Abstract
The present invention relates to bank-protection works technical field, refer in particular to a kind of quickly assembled and disassembled four pin prod casts tool and operating method, including upper mould, bed die and hush panel, upper mould, bed die and hush panel are correspondingly arranged composition four pin prod casts tool, upper mould is fixedly connected with bed die by fixed mechanism, upper mould includes side form one, side form two and side form three, it is fixedly connected respectively by fixed mechanism between side form one, side form two and side form three, side form one, side form two, side form three are identical with the contour structures of bed die, three terminations are equipped with, its end cross-sectional is 120 degree of sector structures.Template only needs to tup without other instruments when assembling and disassembling, hush panel etc. can by simply tap can complete to install, dismantlement work, devise fan-shaped suspension ring and supported the use with template, four pin cone can be sling rapidly, the demoulding work of bed die is completed, its is simple in construction, easy to operate.
Description
Technical field
The present invention relates to bank-protection works technical field, a kind of quickly assembled and disassembled four pin prod casts tool and operating method are refered in particular to.
Background technology
Widely, the prefabricated mould of four pin cones is general for application of the pin cone of precast concrete four in terms of coast protection
It is divided into two kinds, one kind is to dissipate spelling formula template, integral with bolt combination using many templates, disassembly process is very complicated, often at present
Mould is that the upper limbs mould of four pin cone and the upper mold section of three lower limb are a rigid overall structure, and very heavy topmast is used during form removal
The top of concrete strength jacking upper die for three lower limb bored in four pin is supportted, this template globality is preferable, but steel wave
Fei great, and can become extremely difficult because of the slight deformation of upper mould during pushing tow upper mould, four pin are bored sometimes
Upper limbs tear, have influence on four pin cone prefabricated quality.
The content of the invention
For problem above, the invention provides a kind of quickly assembled and disassembled four pin prod casts tool and operating method, template dress
Tup is only needed to when tearing open without other instruments, hush panel etc. can complete to install, dismantles work by simply tapping
Make, devise fan-shaped suspension ring and supported the use with template, four pin cone can be sling rapidly, complete the demoulding work of bed die, its structure
Simply, it is easy to operate.
To achieve these goals, the technical solution adopted by the present invention is as follows：
A kind of quickly assembled and disassembled four pin prod casts tool, including upper mould, bed die and hush panel, upper mould, bed die and hush panel pair
Composition four pin prod casts tool should be set, and upper mould is fixedly connected with bed die by fixed mechanism, and upper mould includes side form one, side form two and side
Mould three, is fixedly connected by fixed mechanism respectively between side form one, side form two and side form three, side form one, side form two, side form three with
The contour structures of bed die are identical, are equipped with three terminations, and its end cross-sectional is 120 degree of sector structures.
Furthermore, the side form one, side form two, side form three on the side of bed die with being respectively equipped with template floor, mould
Rib of slab plate is provided with template connecting hole, and fixed mechanism is connected card with template including template connecting pin, and template connection card uses steel plate
" n " font structure being made is set, and can block two adjacent template floors, and template connecting pin one end is welded in template connection
On card, other end correspondence is through in template connecting hole.
Furthermore, the template connection pin end is set using cylindrical structure, and its diameter is than template connecting hole
Diameter is less than 2~3mm.
Furthermore, the hush panel is twisted by axle and is articulated with bed die, and hush panel is correspondingly arranged on locking device.
Furthermore, the locking device includes the limited bolt neck, corresponding with limited bolt neck located at upper mould both sides
The limited bolt of setting.
Furthermore, the end of the limited bolt neck is set using ladder structure of right angle, its hypotenuse and base level
The angle of line is 85 degree, and limited bolt is set using rectangular parallelepiped structure, and its length is more than the distance between both sides limited bolt neck.
Furthermore, it is additionally provided with rubber water-proof bar between the upper mould and bed die of the four pin prod cast tool.
Furthermore, the four pin prod cast tool is supporting is provided with eccentric circular ring suspension hook, and eccentric circular ring suspension hook is provided with hanger.
A kind of quickly assembled and disassembled four pin prod casts tool, its operating method is poly- including following step：
Step one, bed die is placed on support, side form one, side form two and side form three is passed sequentially through into fixed mechanism assembly,
Template connecting pin need to be through in the template connecting hole on template floor when assembled, and template connection card need to block two adjacent templates
Floor；
Step 2, hush panel is dug upwards, blocks four pin prod casts and has the opening of the limb of bottom three, and limited bolt is put into limit
In the bolt neck of position, down tapped, made during limited bolt is tightly stuck in limited bolt neck with hand hammer；
Step 3, the casting concrete since the tool open top of four pin prod casts, until four pin cone mould inside is poured full；
Step 4, limited bolt after the four pin cone intensity poured are more than 5Mpa, tapped, take off it upwards with hand hammer
From in limited bolt neck, then connected and blocked with hand hammer tapping template, disengage it from template floor；
Step 4, is first respectively hung side form one, side form two and side form three with suspender, and maintenance hung eccentric circular ring after 24 hours
End of the hook respectively from three limbs below four pin cones is inserted in, until being close to completely, the hanger on eccentric circular ring suspension hook is hooked with loop wheel machine,
Four pin cones are made to depart from bed die.
Beneficial effect of the present invention：
The present invention is divided into four bulk in a balanced way using such structure setting, template, and assembling property is good, is convenient to mount and dismount, mould
The template connection card being made between plate of steel plate is fixed, and structure is reliable, and efficiency of construction is high, and hush panel is fixed using limited bolt, ties
Structure is simple and convenient, and the assembly and disassembly of all templates only need hand hammer just to complete, in addition, the handling of four pin cones is hung using eccentric circular ring
Hook, fast and easy handling and unhook.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present invention；
Fig. 2 is Fig. 1 top views；
Fig. 3 is fixed mechanism schematic diagram；
Fig. 4 is that hush panel does not seal schematic diagram；
Fig. 5 is A-A positions sectional view in Fig. 4；
Fig. 6 is that hush panel has sealed schematic diagram；
Fig. 7 is B-B positions sectional view in Fig. 6；
Fig. 8 is that eccentric circular ring suspension hook entangles the limb schematic diagram of corner cone three；
Fig. 9 is C-C positions sectional view in Fig. 8.
1. on mould；2. bed die；3. hush panel；4. four jiaos of cones；5. limited bolt neck；6. axle is twisted；7. limited bolt；8. template
Connecting hole；9. template connecting pin；10. template connection card；11. template floor；12. eccentric circular ring suspension hook；13. rubber water-proof bar；14.
Hanger；15. side form one；16. side form two；17. side form three.
Embodiment
Technical scheme is illustrated with embodiment below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, a kind of quickly assembled and disassembled four pin prod casts tool of the present invention, including upper mould 1, bed die 2 with
Hush panel 3, upper mould 1, bed die 2 are correspondingly arranged composition four pin prod casts tool with hush panel 3, and upper mould 1 is solid by fixed mechanism with bed die 2
Fixed connection, upper mould 1 includes side form 1, side form 2 16 and side form 3 17, divides between side form 1, side form 2 16 and side form 3 17
It is not fixedly connected by fixed mechanism, side form 1, side form 2 16, side form 3 17 are identical with the contour structures of bed die 2, are equipped with
Three terminations, its end cross-sectional is 120 degree of sector structures.It is described above to constitute basic structure of the present invention.
The present invention is assembled very quickly using such structure setting, as long as upper mould 1 and bed die 2 are passed through into fixation
Mechanism is fixedly connected assembled, and upper mould 1 is identical with the contour structures of bed die 2, is also more convenient in production technology, and its end is cut
Face uses 120 degree of sector structure, and mould 1, side form 2 16 are just a circular open with top after the assembly of side form 3 17, are used
In casting concrete, meanwhile, three limbs of four pin prod casts tool are also to respectively constitute a circular open by two pieces of side forms and bed die respectively,
And blocked by the correspondence of hush panel 3.
As shown in figure 3, the side form 1, side form 2 16, side form 3 17 on the side of bed die 2 with being respectively equipped with template rib
Plate 11, template floor 11 is provided with template connecting hole 8, and fixed mechanism is connected card 10 with template including template connecting pin 9, and template connects
" n " font structure setting that card 10 is made of steel plate is connect, two adjacent template floors 11 can be blocked, template connecting pin 9
One end is welded on template connection card 10, and other end correspondence is through in template connecting hole 8, and the end of template connecting pin 9 uses cylinder
Body structure setting, its diameter is less than 2~3mm than the diameter of template connecting hole 8.Using such structure setting, its operation principle：
Upper mould 1 is contacted with bed die 2 when assembled, the template floor 11 on both sides is correspondingly arranged, and template connecting pin 9 is through at into template
In connecting hole 8, then rotate, because template connection card 10 is " n " font structure, its groove can block two adjacent template ribs
Plate 11, so that fixed assembled between realizing template.
More specifically, it is additionally provided with rubber water-proof bar 13 between the upper mould 1 and bed die 2 of the four pin prod cast tool.Using this
The structure setting of sample, further makes the inner space that four pin prod casts have constitute sealing structure, prevents the concrete poured from flowing out.
As shown in Figures 4 to 7, the hush panel 3 twists 6 by axle and is articulated with bed die 2, and hush panel 3 is correspondingly arranged on lock
Tight device, locking device includes the limited bolt 7 that limited bolt neck 5 and limited bolt neck 5 located at the upper both sides of mould 1 are correspondingly arranged,
The end of limited bolt neck 5 is set using ladder structure of right angle, and its hypotenuse and the horizontal angle in base are 85 degree, limited bolt 7
Set using rectangular parallelepiped structure, its length is more than the distance between both sides limited bolt neck 5.Using such structure setting, its
Operation principle：Before pouring, hush panel 3 is twisted 6 by axle and realizes upset, hush panel 3 is blocked opening, then limited bolt 7 is placed in
On limited bolt neck 5, because the end of limited bolt neck 5 is set using ladder structure of right angle, its hypotenuse and base are horizontal
Angle is 85 degree, is tapped limited bolt 7 by hand hammer, so as to realize the purpose of clamping hush panel 3.
As shown in Figure 8 and Figure 9, the four pin prod cast has supporting be provided with eccentric circular ring suspension hook 12, eccentric circular ring suspension hook 12 and set
There is hanger 14.Using such structure setting, it will not be sling when being lifted by crane by eccentric circular ring suspension hook 12 together with bed die 2, so that real
The disengaging of existing four pin prod casts tool and bed die 2.
The present invention is using such structure setting, and its workflow is poly- including following step：
Step one, bed die 2 is placed on support, side form 1, side form 2 16 and side form 3 17 is passed sequentially through into fixed machine
Structure is assembled, and template connecting pin 9 need to be through in the template connecting hole 8 on template floor 11 when assembled, and template connection card 10 need to be blocked
Two adjacent template floors 11；
Step 2, hush panel 3 is dug upwards, blocks four pin prod casts and has the opening of the limb of bottom three, and limited bolt 7 is put into
In limited bolt neck 5, down tapped, made during limited bolt 7 is tightly stuck in limited bolt neck 5 with hand hammer；
Step 3, the casting concrete since the tool open top of four pin prod casts, until four pin cone mould inside is poured full；
Step 4, limited bolt 7 after the four pin cone semi-finals degree poured are more than 5Mpa, tapped, make it upwards with hand hammer
Depart from limited bolt neck 5, then with hand hammer tapping template connection card 10, disengage it from template floor 11；
Step 4, is first respectively hung side form 1, side form 2 16 and side form 3 17 with suspender, and maintenance will be fanned after 24 hours
End of the shape ring suspension hook 12 respectively from three limbs below four pin cones 4 is inserted in, until being close to completely, eccentric circular ring suspension hook is hooked with loop wheel machine
Hanger 14 on 12, makes four pin cones 4 depart from bed die 2.
This is described with new embodiment above in association with accompanying drawing, but the invention is not limited in above-mentioned specific
Embodiment, above-mentioned embodiment is only schematical, rather than restricted, one of ordinary skill in the art
Under the enlightenment of the present invention, in the case of present inventive concept and scope of the claimed protection is not departed from, it can also make a lot
Form, these are belonged within protection scope of the present invention.
Claims (9)
1. a kind of quickly assembled and disassembled four pin prod casts tool, it is characterised in that：Including upper mould (1), bed die (2) and hush panel (3), institute
State mould (1), bed die (2) and be correspondingly arranged composition four pin prod casts tool with hush panel (3), the upper mould (1) passes through solid with bed die (2)
Determine mechanism to be fixedly connected, the upper mould (1) includes side form one (15), side form two (16) and side form three (17), the side form one
(15), it is fixedly connected respectively by fixed mechanism between side form two (16) and side form three (17), the side form one (15), side form two
(16), side form three (17) is identical with the contour structures of bed die (2), is equipped with three terminations, and its end cross-sectional is 120 degree fan-shaped
Structure.
2. a kind of quickly assembled and disassembled four pin prod casts tool according to claim 1, it is characterised in that：The side form one
(15), side form two (16), side form three (17) on the side of bed die (2) with being respectively equipped with template floor (11), the template floor
(11) template connecting hole (8) is provided with, the fixed mechanism is connected card (10), the mould with template including template connecting pin (9)
" n " font structure that plate connection card (10) is made of steel plate is set, and can block two adjacent template floors (11), described
Template connecting pin (9) one end is welded on template connection card (10), and other end correspondence is through in template connecting hole (8).
3. a kind of quickly assembled and disassembled four pin prod casts tool according to claim 2, it is characterised in that：The template connecting pin
(9) end is set using cylindrical structure, and its diameter is less than 2~3mm than the diameter of template connecting hole (8).
4. a kind of quickly assembled and disassembled four pin prod casts tool according to claim 1, it is characterised in that：The hush panel (3)
(6) are twisted by axle to be articulated with bed die (2), the hush panel (3) is correspondingly arranged on locking device.
5. a kind of quickly assembled and disassembled four pin prod casts tool according to claim 4, it is characterised in that：The locking device bag
Include the limited bolt neck (5) located at upper mould (1) both sides, the limited bolt (7) being correspondingly arranged with limited bolt neck (5).
6. a kind of quickly assembled and disassembled four pin prod casts tool according to claim 5, it is characterised in that：The limited bolt neck
(5) end is set using ladder structure of right angle, and its hypotenuse and the horizontal angle in base are 85 degree, and the limited bolt (7) is adopted
Set with rectangular parallelepiped structure, its length is more than the distance between both sides limited bolt neck (5).
7. a kind of quickly assembled and disassembled four pin prod casts tool according to claim 1, it is characterised in that：The four pin prod cast tool
Upper mould (1) and bed die (2) between be additionally provided with rubber water-proof bar (13).
8. a kind of quickly assembled and disassembled four pin prod casts tool according to claim 1, it is characterised in that：The four pin prod cast tool
Supporting to be provided with eccentric circular ring suspension hook (12), the eccentric circular ring suspension hook (12) is provided with hanger (14).
9. the operating method of quickly assembled and disassembled four pin prod casts tool described in a kind of claim 1~8, it is characterised in that including with
Lower step is gathered：
Step one, bed die (2) is placed on support, side form one (15), side form two (16) passed sequentially through with side form three (17) solid
Determine mechanism assembled, template connecting pin (9) need to be through at the template connecting hole (8) on template floor (11) Nei when assembled, template connection
Card (10) need to block two adjacent template floors (11)；
Step 2, hush panel (3) is dug upwards, blocks four pin prod casts and has the opening of the limb of bottom three, and limited bolt (7) is put into
In limited bolt neck (5), down tapped, made during limited bolt (7) is tightly stuck in limited bolt neck (5) with hand hammer；
Step 3, the casting concrete since the tool open top of four pin prod casts, until four pin cone mould inside is poured full；
Step 4, limited bolt (7) after four pin cone (4) intensity poured are more than 5Mpa, tapped, make it upwards with hand hammer
Depart from limited bolt neck (5), then with hand hammer tapping template connection card (10), disengage it from template floor (11)；
Step 4, is first respectively hung side form one (15), side form two (16) and side form three (17) with suspender, will after conserving 24 hours
End of the eccentric circular ring suspension hook (12) respectively from four pin cones (4), three limbs below is inserted in, until being close to completely, sector is hooked with loop wheel machine
Hanger (14) on ring suspension hook (12), makes four pin cones (4) depart from bed die (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710302357.9A CN107053434A (en) | 2017-05-02 | 2017-05-02 | A kind of quickly assembled and disassembled four pin prod casts tool and operating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710302357.9A CN107053434A (en) | 2017-05-02 | 2017-05-02 | A kind of quickly assembled and disassembled four pin prod casts tool and operating method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107053434A true CN107053434A (en) | 2017-08-18 |
Family
ID=59595944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710302357.9A Pending CN107053434A (en) | 2017-05-02 | 2017-05-02 | A kind of quickly assembled and disassembled four pin prod casts tool and operating method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107053434A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108942126A (en) * | 2018-06-21 | 2018-12-07 | 宁夏元泉建设有限公司 | The production method of concrete tetrapod template |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB618271A (en) * | 1946-08-15 | 1949-02-18 | Lilleshall Company Ltd | Novel or improved mould for use more particularly in casting concrete blocks and shapes |
| DE2444732A1 (en) * | 1974-09-19 | 1976-04-08 | Voss Hoch Tiefbau | Concrete coastal defence block - has four legged block cast inside two part mould |
| KR19980023175U (en) * | 1996-10-28 | 1998-07-25 | 최종탁 | Breakwater structure and manufacturing device |
| KR19990024124A (en) * | 1998-12-08 | 1999-03-25 | 이강준 | Mold for Breakwater |
| KR20030026375A (en) * | 2001-09-06 | 2003-04-03 | 주식회사 씨엠 | Tetrapod molding apparatus |
| KR20130082416A (en) * | 2012-01-11 | 2013-07-19 | 이상철 | Mold for tetrapod and their tetrapod |
| CN103878868A (en) * | 2014-03-18 | 2014-06-25 | 北京工业大学 | Application of novel vertical pouring construction process to prefabricated concrete block with four hollow corners |
| CN203998628U (en) * | 2014-07-24 | 2014-12-10 | 王秀兰 | Lifting steel pipes fixture with nonskid coating |
| CN206796124U (en) * | 2017-05-02 | 2017-12-26 | 中交第二航务工程勘察设计院有限公司 | A kind of quickly assembled and disassembled four pin prod casts tool |
-
2017
- 2017-05-02 CN CN201710302357.9A patent/CN107053434A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB618271A (en) * | 1946-08-15 | 1949-02-18 | Lilleshall Company Ltd | Novel or improved mould for use more particularly in casting concrete blocks and shapes |
| DE2444732A1 (en) * | 1974-09-19 | 1976-04-08 | Voss Hoch Tiefbau | Concrete coastal defence block - has four legged block cast inside two part mould |
| KR19980023175U (en) * | 1996-10-28 | 1998-07-25 | 최종탁 | Breakwater structure and manufacturing device |
| KR19990024124A (en) * | 1998-12-08 | 1999-03-25 | 이강준 | Mold for Breakwater |
| KR20030026375A (en) * | 2001-09-06 | 2003-04-03 | 주식회사 씨엠 | Tetrapod molding apparatus |
| KR20130082416A (en) * | 2012-01-11 | 2013-07-19 | 이상철 | Mold for tetrapod and their tetrapod |
| CN103878868A (en) * | 2014-03-18 | 2014-06-25 | 北京工业大学 | Application of novel vertical pouring construction process to prefabricated concrete block with four hollow corners |
| CN203998628U (en) * | 2014-07-24 | 2014-12-10 | 王秀兰 | Lifting steel pipes fixture with nonskid coating |
| CN206796124U (en) * | 2017-05-02 | 2017-12-26 | 中交第二航务工程勘察设计院有限公司 | A kind of quickly assembled and disassembled four pin prod casts tool |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108942126A (en) * | 2018-06-21 | 2018-12-07 | 宁夏元泉建设有限公司 | The production method of concrete tetrapod template |
| CN108942126B (en) * | 2018-06-21 | 2020-04-03 | 宁夏元泉建设有限公司 | Method for manufacturing concrete four-leg formwork |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170818 |
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| RJ01 | Rejection of invention patent application after publication |