CN107052705A - A kind of partial operation method of structural member - Google Patents
A kind of partial operation method of structural member Download PDFInfo
- Publication number
- CN107052705A CN107052705A CN201611152159.0A CN201611152159A CN107052705A CN 107052705 A CN107052705 A CN 107052705A CN 201611152159 A CN201611152159 A CN 201611152159A CN 107052705 A CN107052705 A CN 107052705A
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- China
- Prior art keywords
- embedded
- hole
- structural member
- processed
- region
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P13/00—Making metal objects by operations essentially involving machining but not covered by a single other subclass
Abstract
The invention discloses a kind of partial operation method of structural member, belong to machine components processing technique field, processing method includes：Embedded hole is opened up in the region to be processed of structural member, region to be processed is the region of the structure to be formed comprising structural member；Embedded block is provided, embedded block is identical with the shapes and sizes of embedded hole；Structure to be formed is processed on embedded block；Embedded block is embedded in embedded hole.One embedded hole is outputed by region to be processed on structural member, and structure to be formed is located in region to be processed on structural member, one embedded block corresponding with embedded hole is provided, structure to be formed is first processed on the embedded block, then embedded block is embedded into embedded hole, by individually processing structure to be formed on embedded block, it is to avoid because Working position narrow causes machine tool to be difficult to the problem of arrival is processed on structural member.
Description
Technical field
The present invention relates to the processing technique field of machine components, and in particular to a kind of partial operation method of structural member.
Background technology
In offshore engineering equipment manufacture field, it is often necessary to which the structural member for constituting offshore engineering equipment is processed,
When needing to go out labyrinth in the partial operation of structural member, because the precision of processing by hand is difficult to ensure that, generally set in lathe
It is standby to be above processed.
During the present invention is realized, inventor has found that prior art at least has problems with：
Certain structures part needs the position processed narrow, makes the cutter of lathe be difficult to reach Working position, for example, exists
When being manufactured into cord hole on the side plate of reel, due to entering the junction for being located proximate to cylinder and side plate of cord hole, cause the knife of lathe
The more difficult position being deep near cord hole of tool is processed.
The content of the invention
The position processed to solve structural member to need is narrow, causes the cutter of lathe to be difficult to reach Working position
Problem, the embodiments of the invention provide a kind of partial operation method of structural member.The technical scheme is as follows：
The embodiments of the invention provide a kind of partial operation method of structural member, the processing method includes：
Embedded hole is opened up in the region to be processed of structural member, the region to be processed is to include the to be formed of the structural member
The region of structure；
Embedded block is provided, the embedded block is identical with the shapes and sizes of the embedded hole；
The structure to be formed is processed on the embedded block；
The embedded block is embedded in the embedded hole.
Further, at least 10mm processing is left between the edge of the embedded hole and the edge of the structure to be formed
Surplus.
Further, the structure to be formed is processed on the embedded block using multi-shaft linkage numerical control machine.
Further, it is described to open up embedded hole on structural member, including：
The embedded hole is milled out on the structural member using milling cutter.
Further, the material of the embedded block and the material phase in the region of the structural member removed in the embedded hole
Together.
Further, it is described to open up embedded hole on structural member, including：
The embedded hole is cut out on the structural member using cutting tool.
Further, it is processed the part cut out on the structural member as the embedded block.
The embodiment of the present invention additionally provides the processing method that a kind of reel enters cord hole, it is adaptable to processed on the side plate of reel
Enter cord hole, the processing method includes：
Region to be processed on the side plate opens up embedded hole, the region to be processed be comprising it is described enter cord hole area
Domain；
Embedded block is provided, the embedded block is identical with the shapes and sizes of the embedded hole；
Enter cord hole described in being processed on the embedded block；
The embedded block is embedded in the embedded hole.
Further, it is described enter cord hole be projected as crescent on the side plate, the embedded hole is the kidney-shaped of arc
Groove.
Further, using on multi-shaft linkage numerical control machine on the embedded block processing described in enter cord hole.
The beneficial effect that technical scheme provided in an embodiment of the present invention is brought is：Pass through region to be processed on structural member
Output structure to be formed on an embedded hole, and structural member corresponding with embedded hole embedding there is provided one in region to be processed
Enter block, structure to be formed is first processed on the embedded block, then embedded block is embedded into embedded hole, by individually in insertion
Structure to be formed is processed on block, it is to avoid because the narrow of Working position causes machine tool to be difficult to reach and added on structural member
The problem of work.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, makes required in being described below to embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only one embodiment of the present of invention, for
For those of ordinary skill in the art, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings
Accompanying drawing.
Fig. 1 is a kind of flow chart of the partial operation method of structural member provided in an embodiment of the present invention；
Fig. 2 is the structural representation of reel provided in an embodiment of the present invention；
Fig. 3 is the side structure schematic view of side plate provided in an embodiment of the present invention；
Fig. 4 is the flow chart that reel provided in an embodiment of the present invention enters cord hole processing method；
Fig. 5 be it is provided in an embodiment of the present invention enter cord hole structural representation；
Fig. 6 is the structural representation of embedded block provided in an embodiment of the present invention.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention
Formula is described in further detail.
Fig. 1 is a kind of flow chart of the partial operation method of structural member provided in an embodiment of the present invention, as shown in figure 1, should
Processing method be particularly suitable for use on structural member the need for by the structure to be formed of machine tooling, and the structure to be formed is located at knot
The cutter of lathe on component is difficult to the position reached, and the processing method includes：
Step 101：Embedded hole is opened up in the region to be processed of structural member, region to be processed is to include the to be formed of structural member
The region of structure.
Wherein, structural member be with definite shape structure and can bear load effect component.Such as support, frame
Frame, internal skeleton and support locating rack etc..Structure to be formed can be a kind of with complex-curved structure, for example, hole.
In the present embodiment, structural member can be the reel of towing winch, and structure to be formed can enter cord hole for reel.By
Differed in the two ends shape for entering cord hole, and it is curved-surface structure to enter inside cord hole, therefore usually require to carry by machine tooling
Its high machining accuracy.Meanwhile, and due to entering position of the cord hole near the side plate of reel and cylinder junction, therefore lathe
Cutter is difficult to be deep into the position to be processed to entering cord hole.
In the present embodiment, can be at the edge of embedded hole and the side of structure to be formed when setting the region of embedded hole
At least 10mm allowance is left between edge, if the edge of the Edge Distance embedded hole of structure to be formed is nearer, when embedding
When entering to be embedded in back on block in embedded hole, the deformation of structure to be formed is easily caused.Therefore reserved at least 10mm allowance has
Beneficial to the precision for ensureing the structural member after processing.
Specifically, it can be drawn on structural member on the basis of the edge in the region where structure to be formed on structural member
Line, marks the scope in region to be processed, the edge in the edge in the region to be processed marked and the region where structure to be formed it
Between at least stay 10mm allowance, embedded hole is then outputed on region to be processed according to line, where making structure to be formed
Region be located at embedded hole in.
In the present embodiment, embedded hole could be arranged to circular hole or rectangular opening of rule etc., and such embedded hole is easier
Processing.
In the present embodiment, embedded hole can be opened up on structural member using various ways, one way in which is to use
Milling cutter mills out the embedded hole on structural member, and this method is simple to operate, and the precision of the embedded hole milled out is higher.
In the present embodiment, the embedded hole can also be opened up by the way of cutting tool is cut on structural member, it is this
Processing mode is likely to result in the part cut out during the processing mode low precision of embedded block, and cutting are opened up compared with milling cutter
And the edge of embedded hole deforms, the making precision of structural member is influenceed.
Step 102：Embedded block is provided, and embedded block is identical with the shapes and sizes of embedded hole.
The shapes and sizes of embedded hole of the embedded block with being outputed in step 101 match, i.e., embedded hole can be just embedding
Enter in embedded hole, and the gap between the outer wall of embedded block and the inwall of embedded hole is less than the value of setting.
It should be noted that, it is necessary to according to the shape list of embedded hole after milling out on structural member embedded hole by milling cutter
Solely make an embedded block.
Preferably, the embedded block being fabricated separately is identical with the material in the region of the structural member milled in embedded hole.Generally,
Structural member is made up of metal material, in the present embodiment, and embedded block can use the same metal material system with constituting structural member
Into certainly, embedded hole can also be made of another metal material, but the expanding with heat and contract with cold of different material, wearability etc.
Attribute is different, and the junction for being easily caused embedded hole and embedded block is unstable.
Or, if opening up embedded hole by the way of cutting, directly the part cut out from structural member can be made
It is processed for embedded block, this method saves material, and eliminates the process for remaking embedded block.
Step 103：Structure to be formed is processed on embedded block.
Due to being individually processed to embedded block, it is to avoid when being processed on structural member, cause because Working position is narrow
The problem of machine tool is difficult to reach.
In the present embodiment, embedded block can be processed using multi-shaft linkage numerical control machine, multi-shaft linkage numerical control machine is one
The higher complex-curved structure of precision can be processed by planting, and processing embedded block using multi-shaft linkage numerical control machine can be further
Ground ensures the precision of structural member.
In addition, lathe can be divided into watchmaker's machine tool, medium-sized lathe (general lathe), heavy duty machine tools (matter according to weight and size
Amount is more than 10 tons), heavy machine tool (quality is more than 30 tons), superduty lathe (quality is more than 100 tons), and the cost of lathe
Be directly proportional to the scale of lathe, generally need to use heavy duty machine tools to the machine toolings of large-sized structural parts, thus processing cost compared with
Height, the method provided using the present invention, it is only necessary to which a portion to large-sized structural parts is processed, therefore can be by small
Type machine tooling, has saved processing cost.
Step 104：Embedded block is embedded into embedded hole.
Generally, when structural member is metal structure, embedded block can be welded in embedded hole by the way of welding.
By region to be processed on structural member output on an embedded hole, and structural member structure to be formed be located at it is to be added
There is provided an embedded block corresponding with embedded hole in the domain of work area, structure to be formed is first processed on the embedded block, then will be embedding
Enter block to be embedded into embedded hole, by individually processing structure to be formed on embedded block, it is to avoid due to machining position on structural member
That puts narrow causes machine tool to be difficult to the problem of arrival is processed.
Illustrated below exemplified by being manufactured into cord hole on a kind of structural member of reel, Fig. 2 is that the embodiment of the present invention is carried
The structural representation of the reel of confession, Fig. 3 is the side structure schematic view of side plate provided in an embodiment of the present invention, referring to Fig. 2 and figure
3, the reel includes cylinder 1 and is connected to the side plate 2 at the two ends of cylinder 1, now needs the processing discrepancy cord hole 3 on cylinder 2, and this enters
Cord hole 3 is processed, in the present embodiment close to the junction of cylinder 1 and side plate 2 so as to cause the cutter of lathe to be difficult to arrival
In, cord hole 3 is manufactured on side plate 2 using processing method as described above, Fig. 4 is that reel provided in an embodiment of the present invention enters rope
The flow chart of hole forming method, referring to Fig. 4, specific processing method is as follows：
Step 201：Region to be processed on side plate opens up embedded hole, and region to be processed is the region where cord hole.
Fig. 5 be it is provided in an embodiment of the present invention enter cord hole where region structural representation, it is to be processed referring to Fig. 5
Enter cord hole 3 and be projected as crescent on side plate 2, the Crescent area is by the common structure in two ends and its internal structure that enters cord hole
Into.In the present embodiment, embedded hole is the kidney slot of arc, and Crescent area is in the kidney slot of the arc.
Step 202：Embedded block is provided, embedded block is identical with the shapes and sizes of embedded hole.
Fig. 6 is the structural representation of embedded block provided in an embodiment of the present invention, referring to Fig. 6, the shape of embedded block 4 and embedded hole
Shape matches.
Step 203：The processing discrepancy cord hole on embedded block.
As shown in fig. 6, in the present embodiment, cord hole can be manufactured on embedded block 4 by multi-shaft linkage numerical control machine
3。
Step 204：Embedded block is embedded in embedded hole.
In the present embodiment, due to reel side plate be metal structure, therefore can with directly using weld by the way of will be embedding
Enter block to be embedded into embedded hole.
If it should be noted that before side plate 2 and the welding of cylinder 1 forms reel, cord hole 3 will be entered and be worked into side plate 2
On, due to the welding deformation between side plate 2 and cylinder 1, the positional precision into cord hole 3 can be made poor, cause reel not meet and set
Count and require, therefore generally will enter cord hole 3 again after side plate 2 and the welding of cylinder 1 form reel and be worked on the side plate 2 of reel.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.
Claims (10)
1. a kind of partial operation method of structural member, it is characterised in that the processing method includes：
Embedded hole is opened up in the region to be processed of structural member, the region to be processed is the structure to be formed comprising the structural member
Region；
Embedded block is provided, the embedded block is identical with the shapes and sizes of the embedded hole；
The structure to be formed is processed on the embedded block；
The embedded block is embedded in the embedded hole.
2. processing method according to claim 1, it is characterised in that the edge of the embedded hole and the structure to be formed
Edge between leave at least 10mm allowance.
3. processing method according to claim 1, it is characterised in that using multi-shaft linkage numerical control machine in the embedded block
On process the structure to be formed.
4. the processing method according to claim any one of 1-3, it is characterised in that described that insertion is opened up on structural member
Hole, including：
The embedded hole is milled out on the structural member using milling cutter.
5. processing method according to claim 4, it is characterised in that the material of the embedded block with the embedded hole
The material in the region of the structural member removed is identical.
6. the processing method according to claim any one of 1-3, it is characterised in that described that insertion is opened up on structural member
Hole, including：
The embedded hole is cut out on the structural member using cutting tool.
7. processing method according to claim 6, it is characterised in that regard the part cut out on the structural member as institute
Embedded block is stated to be processed.
8. the processing method that a kind of reel enters cord hole, it is adaptable to be manufactured into cord hole on the side plate of reel, it is characterised in that described
Processing method includes：
Region to be processed on the side plate opens up embedded hole, the region to be processed be comprising it is described enter cord hole region；
Embedded block is provided, the embedded block is identical with the shapes and sizes of the embedded hole；
Enter cord hole described in being processed on the embedded block；
The embedded block is embedded in the embedded hole.
9. processing method according to claim 8, it is characterised in that it is described enter cord hole be projected as the moon on the side plate
Thread form, the embedded hole is the kidney slot of arc.
10. processing method according to claim 8, it is characterised in that use on multi-shaft linkage numerical control machine described embedding
Enter and enter cord hole described in processing on block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611152159.0A CN107052705B (en) | 2016-12-14 | 2016-12-14 | A kind of partial operation method of structural member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611152159.0A CN107052705B (en) | 2016-12-14 | 2016-12-14 | A kind of partial operation method of structural member |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107052705A true CN107052705A (en) | 2017-08-18 |
| CN107052705B CN107052705B (en) | 2019-10-22 |
Family
ID=59619607
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611152159.0A Active CN107052705B (en) | 2016-12-14 | 2016-12-14 | A kind of partial operation method of structural member |
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| US20100050396A1 (en) * | 2008-09-04 | 2010-03-04 | Garry Gates | Removable chock insert liner assembly |
| CN203345160U (en) * | 2013-04-23 | 2013-12-18 | 广州船舶及海洋工程设计研究院 | Hexagonal mooring pipe |
| CN204176159U (en) * | 2014-10-29 | 2015-02-25 | 烟台中集来福士海洋工程有限公司 | Boats and ships and upper pipeline crossing cabin part thereof |
| US9021974B1 (en) * | 2011-03-01 | 2015-05-05 | Wing Systems Associates, Ltd. | Cleat deck |
| JP2015116974A (en) * | 2013-12-19 | 2015-06-25 | 三井造船株式会社 | Ship-shaped structure |
| CN204726621U (en) * | 2015-06-30 | 2015-10-28 | 广船国际有限公司 | A kind of leadfair |
| CN105172998A (en) * | 2015-08-31 | 2015-12-23 | 江苏兴洋船舶设备制造有限公司 | Cable guide hole |
-
2016
- 2016-12-14 CN CN201611152159.0A patent/CN107052705B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100050396A1 (en) * | 2008-09-04 | 2010-03-04 | Garry Gates | Removable chock insert liner assembly |
| US9021974B1 (en) * | 2011-03-01 | 2015-05-05 | Wing Systems Associates, Ltd. | Cleat deck |
| CN203345160U (en) * | 2013-04-23 | 2013-12-18 | 广州船舶及海洋工程设计研究院 | Hexagonal mooring pipe |
| JP2015116974A (en) * | 2013-12-19 | 2015-06-25 | 三井造船株式会社 | Ship-shaped structure |
| CN204176159U (en) * | 2014-10-29 | 2015-02-25 | 烟台中集来福士海洋工程有限公司 | Boats and ships and upper pipeline crossing cabin part thereof |
| CN204726621U (en) * | 2015-06-30 | 2015-10-28 | 广船国际有限公司 | A kind of leadfair |
| CN105172998A (en) * | 2015-08-31 | 2015-12-23 | 江苏兴洋船舶设备制造有限公司 | Cable guide hole |
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| Publication number | Publication date |
|---|---|
| CN107052705B (en) | 2019-10-22 |
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