CN107051346A - Micro-channel reactor - Google Patents

Micro-channel reactor Download PDF

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Publication number
CN107051346A
CN107051346A CN201710406526.3A CN201710406526A CN107051346A CN 107051346 A CN107051346 A CN 107051346A CN 201710406526 A CN201710406526 A CN 201710406526A CN 107051346 A CN107051346 A CN 107051346A
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CN
China
Prior art keywords
mixing chamber
input
channel module
channel
reaction
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Pending
Application number
CN201710406526.3A
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Chinese (zh)
Inventor
李国江
欧雪盈
陈浩瀚
罗江
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Zhongshan Zhian Chemical Technology Co ltd
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Zhongshan Zhian Chemical Technology Co ltd
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Priority to CN201710406526.3A priority Critical patent/CN107051346A/en
Publication of CN107051346A publication Critical patent/CN107051346A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0093Microreactors, e.g. miniaturised or microfabricated reactors

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The invention discloses a micro-channel reactor, which consists of a substrate, a cover plate, a channel module, an input pipe and an output pipe. The base plate of the reactor is provided with an input mixing chamber and an output mixing chamber, the input mixing chamber and the output mixing chamber are respectively connected with the channel module, the input mixing chamber is connected with an input pipe, and a surrounding sealing groove is formed. The reactor cover plate is provided with an input mixing chamber and an output mixing chamber, the input mixing chamber is connected with an input pipe, and the output mixing chamber is connected with an output pipe. The channel module is a reaction channel with an opening at the upper end, a sealing groove is arranged in the channel module, and a channel with a grain structure is arranged in the reaction channel. When the channel module is combined and fastened with the base plate and the cover plate under the matching of the sealing member, the microchannel reactor is formed. The microchannel reactor can be used for mixing mass transfer and heat transfer reactions between two fluids, has the advantages of simple structure, convenient operation, low management and use cost and good mixing reaction effect, can replace a proper reaction channel according to use, and is convenient to disassemble, clean and maintain.

Description

A kind of micro passage reaction
Technical field
The present invention relates to the equipment of fluid mixing and reaction, specifically, two kinds of fluid mixing can be realized by being related to one kind The micro passage reaction of reaction.
Background technology
The mixing of two kinds of fluids is common mass transport process in chemical industry, and conventional consersion unit has configuration batch mixing Kettle, reactor, extraction kettle, washing kettle etc..Their treating capacity is big, volume is big, disclosure satisfy that large-scale production needs.But It is that these mix reaction equipments are the hybrid reactions of macroscopic view, there is uneven hybrid reaction, energy consumption consumption height, equipment volume greatly, The shortcomings of installing, clean difficult.
The raising of requirement with people to mix reaction equipment, micro passage reaction technology is continued to develop, micro- reaction Technology and its equipment increasingly become the focus of people's concern and research.Micro passage reaction is that a kind of tubular type continuously flowed is anti- Device is answered, its channel size is in 0.1~4mm scope, and because channel size is small, micro passage reaction has many different from macroscopic body The characteristics of being, intermolecular diffusion length is short, passage specific surface area big, conduct heat and mass transfer velocity is fast etc., with conventional reactor ratio Compared with reaction speed is fast, easy control of reaction system, the reaction under drastic conditions being realized, popular response mixing can be avoided not Uniformly, the features such as hot-spot generation accessory substance is more.Micro- reaction system can accurately control the residence time of reaction, remove The generation of heat of reaction, is effectively ensured the safe operation of production process.Therefore, microreactor equipment has safe, easily-controllable System, strong adaptability, adaptation are wide, and consecutive production can be achieved, and existing popular response equipment is relatively difficult to achieve.
Reacted in micro passage reaction, due to the special construction of micro passage reaction, the mass transfer speed of reaction mass Rate is very fast, and the residence time is short, effectively prevent the generation of accessory substance.Reactor is smaller, and passage is small, the heat energy of material reaction and When remove, it is to avoid the dangerous situation of steep temperature rise in reactor, so as to overcome the presence in traditional reactor preparation method Problem.
Micro passage reaction is complicated using fixed integrated module, and manufacturing process difficulty is big, and inconvenience, which is installed, to be made With using blocking, cleaning is difficult, processing, the shortcomings of use cost is higher.
The content of the invention
The invention aims to overcome the deficiencies in the prior art, and it is a kind of simple in construction, conveniently to provide offer Operation, mass-and heat-transfer good mixing effect, the low micro passage reaction of production cost.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of micro passage reaction,:Including substrate, cover plate, several channel modules, input pipe and efferent duct, the substrate exists To being respectively equipped with input mixing chamber, output mixing chamber and channel module standing groove on the surface to the cover plate;The channel module It is placed on after the channel module standing groove and connects the input mixing chamber with output mixing chamber;The input pipe, efferent duct difference Communicated with the input mixing chamber, output mixing chamber;The seal groove for being used for placing sealing ring is provided with the periphery of the substrate surface, The sealing ring is compressed after being placed into the seal groove by the cover plate.
In the improvement project to above-mentioned micro passage reaction, the cover plate is respectively equipped with to the surface to the substrate Upper input mixing chamber, upper output mixing chamber, their input mixing chambers respectively with the substrate, output mixing chamber are corresponding.
In the improvement project to above-mentioned micro passage reaction:Microfilament or microballoon are filled with described input mixing chamber, The diameter of the microfilament or microballoon is less than 1mm;The microfilament or microballoon are less than 0.9mm netted steel wire or four with one layer of mesh diameter Fluorine silk screen is wrapped, and is subsequently filled into input mixing chamber.
In the improvement project to above-mentioned micro passage reaction:The inwall of the channel module is in W types or terraced taper.
In the improvement project to above-mentioned micro passage reaction:The internal diameter of the channel module is 0.4mm~4mm.
In the improvement project to above-mentioned micro passage reaction:Channel module in the channel module standing groove has two Layer, they are superimposed up and down;This two layers of channel module withholds tight integration with sealing strip.
In the improvement project to above-mentioned micro passage reaction:It is provided with described channel module and is used for placing sealing strip Seal groove, the sealing strip compresses after being placed in the seal groove by cover plate.
In the improvement project to above-mentioned micro passage reaction:Described input pipe, efferent duct are in " convex " font respectively, it Be hidden within respective mixing chamber and installed come left-hand thread by stub end after, be provided with small head end and be used for screwing on the spiral shell of clamp nut Line.
In the improvement project to above-mentioned micro passage reaction:Described input pipe has two-way, and their head-on collision forms enter Input mixing chamber.
In the improvement project to above-mentioned micro passage reaction:The channel module standing groove has multiple, their parallels Row are in a row.
Beneficial effects of the present invention:The present invention should available for the microchannel plate of mixing mass-and heat-transfer reaction between two fluids Device, its is simple in construction, easy to operate, and management use cost is low, with hybrid reaction effect it is good the characteristics of, and can be according to using Difference changes suitable reaction channel, convenient dismounting cleaning maintenance, and the present invention is suitable for mixing mass-and heat-transfer phase between two fluids The application in pass field.
Brief description of the drawings:
The present invention is further described with example is implemented below in conjunction with the accompanying drawings
Fig. 1 is integral outer schematic diagram of the present invention.
Fig. 2 is the sectional view of the present invention.
Fig. 3 is the schematic diagram of the substrate of the present invention.
Fig. 4 is the schematic diagram of the cover plate of the present invention(Look up direction).
Fig. 5 is reactor input mixing chamber filler schematic diagram of the present invention.
Fig. 6 is channel of reactor module of the present invention(When double-deck)Cross section view.
Fig. 7 is reactor substrate of the present invention(Without channel module)Cross-sectional view.
Fig. 8 is the interior wall construction schematic diagram of the reaction channel of channel module of the present invention(The tapered reaction channel of ladder).
Fig. 9 is the interior wall construction schematic diagram of the reaction channel of channel module of the present invention(W type reaction channels).
Embodiment:
A kind of micro passage reaction, as shown in Figure 1 to 9, the reactor is by substrate 11, cover plate 12, channel module 15, input pipe 2 Constituted with efferent duct 3.The substrate 11 of reactor is provided with input mixing chamber 13 and output mixing chamber 14, input mixing chamber 13, defeated Go out mixing chamber 14 to be connected with channel module 15 respectively, input mixing chamber 13 has input pipe 2 to connect, and has circular seal groove 71.Instead Device cover plate 12 is answered to have input mixing chamber 2 and output mixing chamber 3, input mixing chamber 13 has input pipe 2 to connect, and output mixing chamber 14 has Efferent duct 3 is connected.Channel module 15 is that have seal groove 91, reaction channel 16 in the reaction channel 16 of upper end open, channel module Inside there is the passage of texture structure.Fastened when channel module 15 and substrate 11 and cover plate 12 are combined under the cooperation of seal with regard to shape Into micro passage reaction 1.
The present invention is inputted reactant in reative cell by input pipe, and reactant tentatively mixes laggard in input mixing chamber 13 Enter each microchannel, complete to react using the mass-and heat-transfer ability of microchannel high-efficiency, product is further by output mixing chamber 14 After mixing, exported by efferent duct 3.
The channel module 15 that the present invention is used, the structure of the inwall of reaction channel 16 presentation thereon is determined that module can be single by module The inwall of reaction channel 16 on solely dismounting, replacing and cleaning, channel module 15 is typically that W types and ladder are tapered, such as Fig. 8,9 institutes Show.
There is sealing ring 7 in the seal groove 71 of described substrate 11, compressed during installation by substrate 11 with cover plate 12.
There is sealing strip 9 in the seal groove 91 of described channel module 15, channel module 15 is compressed with cover plate 12 during installation.
By installing input pipe 2 and efferent duct 3, channel module 15 is installed, the sealing ring 7 of reactor is installed, detained Press, the screw 20 for tightening up cover plate 12 and substrate 11 is formed complete micro passage reaction.
Generally, the input pipe 2 in the input mixing chamber 13 has two-way(As shown in Figure 1, 2), they form head-on collision form Deliver into input mixing chamber 13, it is therefore an objective to strengthen the mixed effect of two kinds of fluids of input.In the present embodiment, this two-way is inputted During pipe is linked into input mixing chamber from upper, the bottom surface of substrate, cover plate respectively.Described input pipe 2, efferent duct 3 are in " convex " respectively Font, they are hidden within respective mixing chamber after left-hand thread installation, to be provided with small head end and be used for screwing on compression by stub end The screw thread of nut 6.Described input pipe 2 is from substrate 11 and the left-hand thread of input mixing chamber 13 of cover plate 12, by tightening on input pipe 2 Clamp nut 6 lock input pipe 2;Similarly, efferent duct 3 is from the left-hand thread of output mixing chamber 14 of cover plate 3, by tightening output Clamp nut 6 on pipe 3 tightens up efferent duct 3, and seal washer is lined with during described 3 left-hand thread of input pipe 2 and efferent duct.
In order to strengthen inputting mixed effect of the raw material in input mixing chamber 13, it is preferable that described input mixing chamber 13 exists Microfilament or microballoon 19 are wherein filled into, its diameter is less than 0.5mm, because the microchannel between microfilament or between microballoon 19 is in three sides For the triangular form of arc, when the diameter of microfilament or microballoon 19 selects above-mentioned magnitude range, the arc triangle passage of formation reaches Micron order, and nanoscale can be more formed close to narrower place, the diffusion length of reaction raw materials is shortened, mixing velocity is strengthened.
Mixing chamber 13 is inputted, microfilament or microballoon 19 therein are less than with one layer of netted steel wire or tetrafluoro screen mesh diameter 0.9mm, just net, which is wrapped, is filled into input mixing chamber 13, purpose is defeated using that can not be flushed to after microfilament or microballoon installation in order to ensure Enter in pipe 2 or reaction channel 16, play baffle plate buffer action.
Preferably, in order to improve the mass-and heat-transfer efficiency of reactor 1, described reaction channel 16 is provided with several, if Dry reaction channel 16 is arranged in parallel in a row.
It is further described that the channel module 15 of reactor is set two layers, as shown in fig. 6, respectively by the superposition of two layers module Into two layers of channel module has sealing strip 9 to withhold tight integration.Two layers two of module channels 15 respectively with input mixing chamber 13, defeated Go out mixing chamber 14 to connect, fluid is mixed through inputting mixing chamber 13, and flow through the reaction channel 16 in reaction channel module 15 enters one Hybrid reaction is walked, output mixing chamber 14 is flowed to final from the outflow reactor 1 of efferent duct 3.
As shown in figure 9, the inwall of the reaction channel 16 is W types, channel internal diameter is 0.4mm~4mm.This specific implementation thing In example, used W patterns block, passage is 2mm, from 4 reaction channels, forms 2mm module reaction channels, when circulation is from defeated Enter pipe 2 and enter the input generation hybrid reaction of mixing chamber 13, hybrid reaction fluid continues through the hybrid reaction of 2mm reaction channels 16, So as to accelerate the speed of hybrid reaction, mixed fluid is mixed through exporting mixing chamber 14 again, from output mixing chamber 14 through defeated The outflow reactor 1 of outlet pipe 3.
Further, the inwall of reaction channel 16 of the channel module 15 is W types, is set two layers, respectively by two layers of module It is formed by stacking, two layers of channel module 15 has sealing strip 9 to withhold tight integration.To improve the mixed effect of mixing module, this is specific real In agent example, every layer of 4 reaction channel two layers totally passage is mixed through channel module using two layers of module superposition hybrid reaction simultaneously The Reactive fluids mixing effect for closing reaction is significantly improved.
As shown in figure 8, the inwall of reaction channel 16 of the channel module 15 be ladder it is tapered, channel internal diameter be 0.4mm~ 4mm, forms terraced tapered reaction channel 16.In this example, used terraced tapered pattern block, passage is 1mm, from 4 reactions Passage, forms 1mm module reaction channels, and hybrid reaction, hybrid reaction are produced when circulation enters input mixing chamber 13 from input pipe 2 Fluid continues through the hybrid reaction of 1mm reaction channels 16, so as to accelerate the speed of hybrid reaction, mixed fluid is again through defeated Go out mixing chamber 14 to mix, from output mixing chamber 14 through the outflow reactor 1 of efferent duct 3.
Further, the reaction channel module 15 is terraced tapered module, and is set two layers, is superimposed respectively by two layers of module Form, two layers of channel module 15 has sealing strip 9 to withhold tight integration.To improve the mixed effect of mixing module, this specific implementation thing In example, every layer of 4 reaction channel two layers totally passage, using two layers of module superposition hybrid reaction simultaneously, mixes anti-through channel module The Reactive fluids mixing effect answered is significantly improved.
The implementation of the micro passage reaction has many advantages.For example, the reactor can be carried out with high efficient heat exchanging efficiency Chemical reaction or hybrid technique process.The channel design of described microreactor is according to different demands, it is possible to provide splendid flowing Control passage block combiner is formed, and can more easily set reactor with serial or parallel connection mode.
Technique of the present invention be included in fluid in micro passage reaction mixed, separated, being extracted, being crystallized, being precipitated or Other technical process, described fluid mixing includes the multiphase mixture of fluid, and the fluid including fluid or containing solid Multiphase mixture fluid mixture.Described technical process includes physical process, chemical reaction process, or any other shape The process of formula.
Implement example 1
Using industrial tap water(Fluid 1)Elute transfluthrin reaction solution(Fluid 2)In water soluble salt, micro passage reaction Using 2mm passages;Industrial tap water inlet amount 1L/ minutes, transfluthrin reaction solution inlet amount 2L/ minutes, two kinds of fluid warps It is 99.5% to cross reactor for treatment desalination rate.
Implement example 2
Using 5% sodium hydrate aqueous solution(Fluid 1)Alkali cleaning transfluthrin reaction solution(Fluid 2)In DV- chrysanthemumic acid, microchannel Reactor uses 4mm passages;5% sodium hydrate aqueous solution inlet amount 0.4L/ minutes, transfluthrin reaction solution inlet amount 4L/ Minute, two kinds of fluids are by reactor for treatment except chrysanthemumic acid rate is 99.8%.
Implement example 3
Using industrial tap water(Fluid 1)Elute transfluthrin reaction solution(Fluid 2)In water soluble salt, micro passage reaction Using 3mm passages;Industrial tap water inlet amount 1.5L/ minutes, transfluthrin reaction solution inlet amount 3L/ minutes, two kinds of fluids It is 99.6% by reactor for treatment desalination rate.
Implement example 4
Using 3% sodium hydrate aqueous solution(Fluid 1)Alkali cleaning transfluthrin reaction solution(Fluid 2)In DV- chrysanthemumic acid, microchannel Reactor uses 1mm passages;3% sodium hydrate aqueous solution inlet amount 0.5L/ minutes, transfluthrin reaction solution inlet amount 1L/ Minute, two kinds of fluids are by reactor for treatment except chrysanthemumic acid rate is 99.7%.
All features disclosed in this specification, or the step of disclosed all methods or process, except mutually exclusive Beyond speciality or step, it can be combined in any way.
The above-mentioned embodiment technical scheme that the invention is not limited in any way is appreciated that, it is every using equivalent The technical scheme that the mode of the equivalent exchange of replacement meeting is obtained belongs to protection scope of the present invention.

Claims (10)

1. a kind of micro passage reaction, it is characterised in that:Including substrate(11), cover plate(12), several channel modules(15), it is defeated Enter pipe(2)And efferent duct(3), the substrate(11)To the cover plate(12)Surface on be respectively equipped with input mixing chamber (13), output mixing chamber(14)With channel module standing groove;The channel module is placed on should after the channel module standing groove Input mixing chamber is connected with output mixing chamber;The input pipe(2), efferent duct(3)Respectively with the input mixing chamber(13), output Mixing chamber(14)Communicate;In the substrate(11)The periphery on surface, which is provided with, to be used for placing sealing ring(7)Seal groove(71), it is described Sealing ring(7)It is placed into the seal groove(71)In after by the cover plate(12)Compress.
2. micro passage reaction according to claim 1, it is characterised in that:The cover plate(12)To the substrate(11) Surface on be respectively equipped with input mixing chamber(13), upper output mixing chamber(14), they respectively with the substrate(11)Input Mixing chamber(13), output mixing chamber(14)Correspondence.
3. micro passage reaction according to claim 1 or 2, it is characterised in that:In described input mixing chamber(13)In It is filled with microfilament or microballoon(19), the microfilament or microballoon(19)Diameter be less than 1mm;The microfilament or microballoon(19)It is straight with one layer of mesh The netted steel wire or tetrafluoro silk screen that footpath is less than 0.9mm are wrapped, and are subsequently filled into input mixing chamber(13).
4. micro passage reaction according to claim 3, it is characterised in that:The inwall of the channel module is in W types or ladder Taper.
5. micro passage reaction according to claim 4, it is characterised in that:The internal diameter of the channel module be 0.4mm~ 4mm。
6. micro passage reaction according to claim 5, it is characterised in that:Passage in the channel module standing groove Module has two layers, and they are superimposed up and down;This two layers of channel module(15)Use sealing strip(9)Withhold tight integration.
7. the micro passage reaction according to claim 4 or 5 or 6, it is characterised in that:In described channel module(15)In Provided with for placing sealing strip(9)Seal groove(91), the sealing strip(9)It is placed on the seal groove(91)In after by cover plate (12)Compress.
8. micro passage reaction according to claim 7, it is characterised in that:Described input pipe(2), efferent duct(3)Point Not Cheng " convex " font, they are hidden within respective mixing chamber by stub end installed come left-hand thread after, provided with being used on small head end Screw on clamp nut(6)Screw thread.
9. micro passage reaction according to claim 8, it is characterised in that:Described input pipe(2)There is two-way, they are right Hit form and enter input mixing chamber(13).
10. micro passage reaction according to claim 9, it is characterised in that:The channel module standing groove has multiple, it It is arranged in parallel in a row.
CN201710406526.3A 2017-06-02 2017-06-02 Micro-channel reactor Pending CN107051346A (en)

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CN201710406526.3A CN107051346A (en) 2017-06-02 2017-06-02 Micro-channel reactor

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107537415A (en) * 2017-09-18 2018-01-05 中山盈安商贸有限公司 A kind of new micro passage reaction
CN114522645A (en) * 2022-03-15 2022-05-24 山东中教金源精密仪器有限公司 Nano-material multiphase photocatalytic microchannel reactor

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107537415A (en) * 2017-09-18 2018-01-05 中山盈安商贸有限公司 A kind of new micro passage reaction
CN107537415B (en) * 2017-09-18 2023-03-28 中山致安化工科技有限公司 Microchannel reactor
CN114522645A (en) * 2022-03-15 2022-05-24 山东中教金源精密仪器有限公司 Nano-material multiphase photocatalytic microchannel reactor

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