CN107051199A - A kind of efficient SCR denitration system ammoniacal liquor ammonia system - Google Patents

A kind of efficient SCR denitration system ammoniacal liquor ammonia system Download PDF

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Publication number
CN107051199A
CN107051199A CN201611236976.4A CN201611236976A CN107051199A CN 107051199 A CN107051199 A CN 107051199A CN 201611236976 A CN201611236976 A CN 201611236976A CN 107051199 A CN107051199 A CN 107051199A
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CN
China
Prior art keywords
ammonia
ammoniacal liquor
scr denitration
flue gas
efficient scr
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611236976.4A
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Chinese (zh)
Inventor
何胜
李乾坤
邹阳军
郑文广
刘沛奇
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Huadian Electric Power Research Institute Co Ltd
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Huadian Electric Power Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huadian Electric Power Research Institute Co Ltd filed Critical Huadian Electric Power Research Institute Co Ltd
Priority to CN201611236976.4A priority Critical patent/CN107051199A/en
Publication of CN107051199A publication Critical patent/CN107051199A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/90Injecting reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8631Processes characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2062Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

Abstract

The present invention proposes a kind of efficient SCR denitration system ammoniacal liquor ammonia system, including dilution air, ammoniacal liquor transfer pump, metering device, flue gas heat-exchange unit, atomising device, vaporizer, steam-water separator, swirl-flow devices, ammonia-spraying grid and tank used for storing ammonia, dilution air is connected with flue gas heat-exchange unit influent header, carrier gas after heating is connected with vaporizer, the entrance of ammoniacal liquor transfer pump is connected with tank used for storing ammonia, outlet is connected with atomising device, chamber outputs are connected with ammonia-spraying grid, steam-water separator import, outlet respectively with chamber outputs, ammonia-spraying grid entrance is connected, swirl-flow devices are arranged at chamber input.Fume afterheat is utilized, SO2/SO3 transformation rules, denitration rule are fully combined, while energy consumption prepared by reducing agent is reduced, reduce SO3, the generation of the escaping of ammonia, efficiently solve the problem of existing influence unit safety, reliable, economical operation.

Description

A kind of efficient SCR denitration system ammoniacal liquor ammonia system
Technical field
The present invention relates to a kind of SCR flue gas denitrification systems reducing agent preparation system, particularly a kind of efficient SCR denitration system Ammoniacal liquor ammonia system.
Background technology
SCR (Selective Catalytic Reduction, SCR) gas denitrifying technology is because of its denitration Efficiency high, technology maturation, it has also become the one preferred technique of Large-scale fire-electricity unit denitration.Its technical principle is that reduction is sprayed into flue gas Agent NH3, harmless N2 and H2O is generated under catalyst action with the NOx reactions in flue gas.SCR gas denitrifying technologies engineering should One of key is the preparation of reducing agent, and the reducing agent of present domestic and international application mainly has liquefied ammonia, ammoniacal liquor, three kinds of urea, but No matter the ammonia which kind of reducing agent is required to exist using outside heat by liquid or with other compound forms changes into ammonia, such as What reduces hot issue of this portion of energy consumption as reducing agent Study on Preparation.
Catalyst has certain scope and requirement to running temperature in coal unit SCR denitration system, and cigarette temperature is less than minimum Continuous running temperature (MOT) can cause NH4HSO4 generations and blocking catalyst internal-response micropore, cause catalyst inactivation.Cause This, in actual denitration operation, in order to ensure the activity of catalyst, denitrification apparatus should operate in minimum continuous operation steadily in the long term It is more than cigarette temperature;However, current country's unit generally existing rate of load condensate is low, denitrification apparatus entrance flue gas temperature is low, underrun Under operating mode denitrification apparatus put into operation problem also more protrude.
Existing technology such as Chinese patent bulletin CN104548933A provides one kind and substitutes outside heat using fume afterheat Source prepares the technique and device of ammonia to solve the above problems by ammoniacal liquor.Although the technique reduce the energy of ammonia preparation process Consumption, but due to its flue gas heat using SCR first floor catalyst top, when can further reduce the operation of boiler at low load operating mode The flue-gas temperature of SCR equipment for denitrifying flue gas first floor catalyst inlets, adds denitrating flue gas denitrification apparatus less than minimum continuous fortune The risk of trip temperature.
Numerous studies think that minimum continuous running temperature mainly has with the NH3 concentration in inlet flue gas condition and SO3 concentration Close, raised with the increase of SO3 and NH3 concentration, but because most NH3 is consumed after first floor catalyst, for The second layer and with rear catalyst for, required minimum continuous running temperature is significantly reduced, the appropriate reduction second layer and with Layer catalyst inlet flue-gas temperature will not influence on the generation that denitrification apparatus full load is run afterwards.Other SCR equipment for denitrifying flue gas Middle SO2/SO3 conversion is mainly influenceed by reaction temperature and NH3 concentration, and flue-gas temperature is higher, and SO2/SO3 conversion ratio is got over It is high;NH3 concentration is higher, and SO2/SO3 conversion ratio is lower.For SCR flue gas denitrification systems, due to first floor catalyst inlet NH3 Concentration is higher, and the SO2/SO3 of generation conversion is few, but the NH3 concentration of the second layer and catalyst below is relatively low, is that SO2/SO3 turns The main generation area changed, if flue-gas temperature of the SCR equipment for denitrifying flue gas after first floor catalyst can be controlled rationally, for Reduction SO3 generation has important influence.
Therefore, how SCR multi-layer catalyst SO2/SO3 transformation rules and denitration rule are correctly utilized, by reduction SO3 lifes Joined together into, the preparation that reduces the escaping of ammonia and reducing agent, while ammonia cost processed is reduced, further alleviation SCR downstreams are set Standby ABS phenomenons, a new focus as reducing agent preparation field research.
The content of the invention
The to be solved of the present invention is that reducing agent needs to change using outside heat by liquid or with other in the prior art The problem of ammonia that solvate form is present changes into ammonia, while being advised using SCR multi-layer catalyst SO2/SO3 transformation rules and denitration Rule, the preparation for reducing SO3 generations, reduction the escaping of ammonia and reducing agent is joined together, while ammonia cost processed is reduced, further Alleviate SCR upstream device ABS phenomenons.
The present invention includes:
The ammonia-gas spraying device that is set gradually along flue gas direction of advance, at least include first layer catalyst and second layer catalyst Catalyst layer;And
Dilution air, flue gas heat-exchange unit, vaporizer, institute that pipeline connection is set are passed sequentially through along diluent gas direction of advance Flue gas heat-exchange unit is stated to be arranged between first layer catalyst and second layer catalyst;And
Tank used for storing ammonia, the atomising device set gradually along ammonia spirit direction of advance, the atomising device and vaporizer lead to Piping is connected, and the vaporizer and ammonia-gas spraying device are connected by pipeline.
The present invention increases one or more levels between SCR equipment for denitrifying flue gas first layer catalyst and second layer catalyst Flue gas heat-exchange unit, reduces 20-50 DEG C by second layer catalyst inlet temperature, not only reduces SO3's from SO3 formation mechanism angles Growing amount, and do not influence equipment for denitrifying flue gas full load to put into operation.In addition, newly-increased flue gas heat-exchange unit can optimize first layer and urge Flow field between agent and second layer catalyst, is further ensured that the Effec-tive Function of SCR equipment for denitrifying flue gas, reduces the escaping of ammonia Amount, reduces deposition of the hydrogen sulfate ammonia on the upstream device surface of SCR equipment for denitrifying flue gas, alleviates the risk blocked.Flue gas is released Heat be used for heating cold air, air after heating is used to prepare reducing agent NH3.
Further, the flue gas heat-exchange unit is pipe heat exchanger.
Further, the vaporizer is provided with swirl-flow devices.Swirl-flow devices be used to solving flow field is uneven and the temperature that causes Degree is uneven, improves evaporation efficiency, is arranged in the porch of vaporizer;
Further, vapour liquid separator is set before the ammonia-gas spraying device.Vapour liquid separator is used to reduce in mixed gas Moisture content, be arranged on the confession ammonia pipeline between vaporizer and ammonia-gas spraying device;
Further, be additionally provided between the tank used for storing ammonia and vaporizer filter, ammoniacal liquor transfer pump, metering device, Reducing agent pressure-regulating valve, dilution gas pressures control valve is additionally provided between the dilution air and flue gas heat-exchange unit.
Further, the flue gas heat-exchange unit heats diluent gas to more than 260 DEG C.
Further, the mass concentration of ammoniacal liquor is 20-30% in the tank used for storing ammonia.
Further, it is additionally provided with static mixing device between ammonia-gas spraying device and the first layer catalyst.
Further, the dilution air is composed in parallel by Liang Tai.
Further, the ammoniacal liquor transfer pump is composed in parallel by Liang Tai.
The present invention compared with the existing technology has advantages below and effect:
1st, it is rational in infrastructure, install and easy to implement.
2nd, substantially reduce enterprise's reducing agent and prepare energy consumption.
3rd, the generation of SO3 and the escaping of ammonia is effectively reduced.
4th, ABS deposition problems are effectively alleviated.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also To obtain other accompanying drawings according to these accompanying drawings.
A kind of efficient SCR denitration system ammoniacal liquor ammonia system schematic diagram of Fig. 1 present invention.
Mark explanation:
1- ammonia-gas spraying device 2- static mixer 3- first layer catalyst 4- flue gas heat-exchange units
5- second layer catalyst 6- dilution gas pressures control valve 7- atomising devices
8- reducing agent pressure-regulating valve 9- metering device 10- ammoniacal liquor transfer pump 11- filters
12- tank used for storing ammonia 13- swirl-flow devices 14- vaporizer 15- dilution airs
16- vapour liquid separators.
Embodiment
This patent is described in detail with reference to specific embodiment:
Embodiment 1:With reference to Fig. 1, the present embodiment ammonia-gas spraying device 1, catalyst layer, catalyst layer at least includes first layer and is catalyzed Agent 3 and second layer catalyst 5, it is possibility to have three layers and more than three layers catalyst;The present embodiment also includes dilution air 15, flue gas Heat exchanger 4, vaporizer 14, flue gas heat-exchange unit 4 are arranged between first layer catalyst 3 and second layer catalyst 5, diluent gas warp Cross dilution air 15 and arrive vaporizer 14 again to flue gas heat-exchange unit 4, the present embodiment also includes tank used for storing ammonia 12, atomising device 7, atomization Device 7 and vaporizer 14 are connected, and the ammoniacal liquor that storage tank 12 comes out sprays into vaporizer 14 after being atomized through atomising device 7.
Embodiment 2:In the present embodiment, flue gas heat-exchange unit 4 is pipe heat exchanger.
Embodiment 3:With reference to Fig. 1, in the present embodiment, the porch of vaporizer 14 is provided with swirl-flow devices 13.
Embodiment 4:With reference to Fig. 1, in the present embodiment, vapour liquid separator 16 is set before ammonia-gas spraying device 1.
Embodiment 5:With reference to Fig. 1, in the present embodiment, be additionally provided between tank used for storing ammonia 12 and vaporizer 14 filter 11, Ammoniacal liquor transfer pump 10, metering device 9, reducing agent pressure-regulating valve 8, are additionally provided with dilute between dilution air 15 and flue gas heat-exchange unit 4 Release gas-pressure controlling valve 6.
Embodiment 6:In the present embodiment, flue gas heat-exchange unit 4 heats diluent gas to more than 260 DEG C.
Embodiment 7:In the present embodiment, the mass concentration of ammoniacal liquor is 20-30% in tank used for storing ammonia.
Embodiment 8:With reference to Fig. 1, in the present embodiment, static mixing is additionally provided between ammonia-gas spraying device 1 and first layer catalyst 3 Device 2.
Embodiment 9:With reference to Fig. 1, in the present embodiment, dilution air 15 is composed in parallel by Liang Tai.
Embodiment 10:With reference to Fig. 1, in the present embodiment, ammoniacal liquor transfer pump 10 is composed in parallel by Liang Tai.
The present invention enough diluent gas are provided by dilution air 15, by the ammonia after vaporization be diluted to volumetric concentration 5% with Under, diluent gas enters flue gas heat-exchange unit 4, and heat exchange is carried out with high-temperature flue gas, is heated to the temperature of vaporization ammonia spirit enough Spend (more than 260 DEG C), the boil-off gas as evaporation ammoniacal liquor;Mass concentration passes through for 20%-30% ammonia spirits in tank used for storing ammonia 12 Filter 11 is crossed, atomising device 7 is sent into by ammoniacal liquor transfer pump 10, metering device 9, reducing agent pressure-regulating valve 8, after atomization Ammonia spirit spray into vaporizer 14 in, be sufficiently mixed, vaporize by swirl-flow devices 13 and boil-off gas, formation ammonia mass concentration The mixed gas of 5% ammonia, air and vapor, mixed gas enters spray after vapour liquid separator 16 is further removed water Ammonia device 1, is injected in flue gas, and catalyst is carried out after static mixer 2, carries out reduction reaction.
Furthermore, it is necessary to explanation, the specific embodiment described in this specification, is named the shape of its parts and components Title etc. can be different.The equivalent or simple change that all construction, feature and principles according to described in inventional idea of the present invention are done, is wrapped Include in the protection domain of patent of the present invention.Those skilled in the art can be to described specific implementation Example is made various modifications or supplement or substituted using similar mode, structure without departing from the present invention or surmounts this Scope as defined in the claims, all should belong to protection scope of the present invention.

Claims (10)

1. a kind of efficient SCR denitration system ammoniacal liquor ammonia system, it is characterised in that including:
The ammonia-gas spraying device that is set gradually along flue gas direction of advance, at least include the catalysis of first layer catalyst and second layer catalyst Oxidant layer;And
Dilution air, flue gas heat-exchange unit, vaporizer, the cigarette that pipeline connection is set are passed sequentially through along diluent gas direction of advance Gas heat exchanger is arranged between first layer catalyst and second layer catalyst;And
Tank used for storing ammonia, the atomising device set gradually along ammonia spirit direction of advance, the atomising device and vaporizer pass through pipe Road is connected, and the vaporizer and ammonia-gas spraying device are connected by pipeline.
2. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim 1, it is characterised in that the flue gas Heat exchanger is pipe heat exchanger.
3. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim 1, it is characterised in that the vaporization Swirl-flow devices are provided with chamber inlet.
4. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim 1, it is characterised in that the spray ammonia Vapour liquid separator is set before device.
5. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim 1, it is characterised in that the ammoniacal liquor Filter, ammoniacal liquor transfer pump, metering device, reducing agent pressure-regulating valve, the dilution are additionally provided between storage tank and vaporizer Dilution gas pressures control valve is additionally provided between blower fan and flue gas heat-exchange unit.
6. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim 1, it is characterised in that the flue gas Heat exchanger heats diluent gas to more than 260 DEG C.
7. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim 1, it is characterised in that the ammoniacal liquor The mass concentration of ammoniacal liquor is 20-30% in storage tank.
8. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim any one of 1-7, it is characterised in that Static mixing device is additionally provided between ammonia-gas spraying device and the first layer catalyst.
9. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim any one of 1-7, it is characterised in that The dilution air is composed in parallel by Liang Tai.
10. a kind of efficient SCR denitration system ammoniacal liquor ammonia system according to claim 5, it is characterised in that the ammoniacal liquor Transfer pump is composed in parallel by Liang Tai.
CN201611236976.4A 2016-12-28 2016-12-28 A kind of efficient SCR denitration system ammoniacal liquor ammonia system Pending CN107051199A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107894003A (en) * 2017-09-30 2018-04-10 北京中电联环保股份有限公司 Application of the gas-gas heat exchanger in SCR denitration mixed flow system
CN108069440A (en) * 2018-01-23 2018-05-25 华北电力大学(保定) A kind of ammonium hydrogen sulfate reaction generating means based on high temperature process furnances
CN109764695A (en) * 2018-12-18 2019-05-17 西安交通大学 A kind of condensing heat exchanger and method for gas fired-boiler denitrating flue gas
CN110064287A (en) * 2019-04-12 2019-07-30 华电电力科学研究院有限公司 It is a kind of using spray gun cooling water as the SNCR device and its working method of dilution water
CN111229037A (en) * 2020-03-16 2020-06-05 西安西热锅炉环保工程有限公司 Denitration device and method for gas-steam combined cycle unit by using ammonia water as reducing agent
CN112240560A (en) * 2019-07-30 2021-01-19 青岛诺瑞尔节能环保科技有限公司 Energy-saving SNCR (selective non-catalytic reduction) denitration device and denitration method
WO2021046880A1 (en) * 2019-09-11 2021-03-18 唐山维数科技有限公司 Flue gas denitrification system

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US20050118084A1 (en) * 2003-12-02 2005-06-02 J. Edward Cichanowicz Multi-stage heat absorbing reactor and process for SCR of NOx and for oxidation of elemental mercury
CN104548933A (en) * 2015-01-14 2015-04-29 福建紫荆环境工程技术有限公司 Ammonia water ammonia production reducing agent supply device and method for SCR denitration
CN106178950A (en) * 2016-08-25 2016-12-07 华电电力科学研究院 A kind of low SO2/ SO3the SCR denitration system of conversion ratio
CN206535430U (en) * 2016-12-28 2017-10-03 华电电力科学研究院 A kind of efficient SCR denitration system ammoniacal liquor ammonia system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050118084A1 (en) * 2003-12-02 2005-06-02 J. Edward Cichanowicz Multi-stage heat absorbing reactor and process for SCR of NOx and for oxidation of elemental mercury
CN104548933A (en) * 2015-01-14 2015-04-29 福建紫荆环境工程技术有限公司 Ammonia water ammonia production reducing agent supply device and method for SCR denitration
CN106178950A (en) * 2016-08-25 2016-12-07 华电电力科学研究院 A kind of low SO2/ SO3the SCR denitration system of conversion ratio
CN206535430U (en) * 2016-12-28 2017-10-03 华电电力科学研究院 A kind of efficient SCR denitration system ammoniacal liquor ammonia system

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107894003A (en) * 2017-09-30 2018-04-10 北京中电联环保股份有限公司 Application of the gas-gas heat exchanger in SCR denitration mixed flow system
CN108069440A (en) * 2018-01-23 2018-05-25 华北电力大学(保定) A kind of ammonium hydrogen sulfate reaction generating means based on high temperature process furnances
CN109764695A (en) * 2018-12-18 2019-05-17 西安交通大学 A kind of condensing heat exchanger and method for gas fired-boiler denitrating flue gas
CN109764695B (en) * 2018-12-18 2021-01-19 西安交通大学 Condensing heat exchanger and method for denitration of flue gas of gas-fired boiler
CN110064287A (en) * 2019-04-12 2019-07-30 华电电力科学研究院有限公司 It is a kind of using spray gun cooling water as the SNCR device and its working method of dilution water
CN110064287B (en) * 2019-04-12 2023-07-11 华电电力科学研究院有限公司 SNCR device using spray gun cooling water as dilution water and working method thereof
CN112240560A (en) * 2019-07-30 2021-01-19 青岛诺瑞尔节能环保科技有限公司 Energy-saving SNCR (selective non-catalytic reduction) denitration device and denitration method
WO2021046880A1 (en) * 2019-09-11 2021-03-18 唐山维数科技有限公司 Flue gas denitrification system
CN111229037A (en) * 2020-03-16 2020-06-05 西安西热锅炉环保工程有限公司 Denitration device and method for gas-steam combined cycle unit by using ammonia water as reducing agent

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Application publication date: 20170818