CN107051195B - Organic waste gas partition oxidation cyclone purification method and device - Google Patents
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- 239000007789 gas Substances 0.000 title claims abstract description 86
- 239000010815 organic waste Substances 0.000 title claims abstract description 72
- 238000000746 purification Methods 0.000 title claims abstract description 53
- 230000003647 oxidation Effects 0.000 title claims abstract description 28
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000005192 partition Methods 0.000 title claims abstract description 9
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000002002 slurry Substances 0.000 claims abstract description 48
- 230000003197 catalytic effect Effects 0.000 claims abstract description 29
- 239000002250 absorbent Substances 0.000 claims abstract description 24
- 230000002745 absorbent Effects 0.000 claims abstract description 24
- 238000000889 atomisation Methods 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 239000002912 waste gas Substances 0.000 claims abstract description 10
- 230000009471 action Effects 0.000 claims abstract description 9
- 238000010521 absorption reaction Methods 0.000 claims abstract description 8
- 239000003054 catalyst Substances 0.000 claims abstract description 8
- 230000005484 gravity Effects 0.000 claims abstract description 7
- 238000011084 recovery Methods 0.000 claims description 8
- 239000006096 absorbing agent Substances 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 150000003384 small molecules Chemical class 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
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- 238000010586 diagram Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000009841 combustion method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
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- 239000004408 titanium dioxide Substances 0.000 description 2
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- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及有机废气净化,尤其涉及一种有机废气分区氧化旋流净化方法及装置。The invention relates to the purification of organic waste gas, in particular to a method and device for purifying organic waste gas by zonal oxidation swirling flow.
背景技术Background technique
随着我国经济的快速发展,近年来有机废气污染问题也日益严重,许多地区雾霾天数持续增加,严重影响人们的正常生活及健康。越来越多的学者开始对有机废气污染的治理展开研究,同时也开发出许多有效的治理方法。研究有机废气污染治理技术,一方面可以为社会创造一个好的生活环境,提高人们的生活质量;另一方面可以为企业提供环保治理措施,提高工业可持续发展能力。With the rapid development of my country's economy, the problem of organic waste gas pollution has become increasingly serious in recent years. The number of haze days in many areas has continued to increase, seriously affecting people's normal life and health. More and more scholars have begun to conduct research on the treatment of organic waste gas pollution, and have also developed many effective treatment methods. Research on organic waste gas pollution control technology can, on the one hand, create a good living environment for the society and improve people's quality of life; on the other hand, it can provide enterprises with environmental protection measures and improve the ability of sustainable industrial development.
有机废气主要来自石油化工、制药、油漆、印刷等行业。有机废气的种类较多,主要为芳香烃、醇、卤代烃以及醛、酮等。目前对有机废气的治理方法总共可分为两类,一类是回收类技术,另一类是销毁类技术。传统的回收类技术包括:吸收技术、吸附技术和冷凝回收技术等。传统的销毁类技术主要指燃烧技术。近年来发展起来的销毁类新技术包括低温等离子体技术、生物技术和光催化等技术。Organic waste gas mainly comes from petrochemical, pharmaceutical, paint, printing and other industries. There are many types of organic waste gas, mainly aromatic hydrocarbons, alcohols, halogenated hydrocarbons, aldehydes, and ketones. At present, the treatment methods of organic waste gas can be divided into two categories, one is recycling technology, and the other is destruction technology. Traditional recycling technologies include: absorption technology, adsorption technology and condensation recovery technology. Traditional destruction technologies mainly refer to combustion technologies. New destruction technologies developed in recent years include low-temperature plasma technology, biotechnology, and photocatalysis.
回收类技术有如下特点:Recycling technology has the following characteristics:
吸收法主要是将有机废气与吸收剂充分接触,从而使吸收剂将有机废气中的有害分子吸收,起到净化有机废气的作用。吸收技术的初期投资和运行费用较低但需经常更换吸收剂,可能产生二次污染。The absorption method is mainly to fully contact the organic waste gas with the absorbent, so that the absorbent can absorb the harmful molecules in the organic waste gas and play a role in purifying the organic waste gas. The initial investment and operating costs of absorption technology are low, but the absorbent needs to be replaced frequently, which may cause secondary pollution.
吸附法是指通过吸附材料将有机废气吸附在吸附体上,进而起到吸附有机废气的作用。吸附法具有处理废气效率高、干净清洁等优点,但吸附法的设备庞大,吸附流程缓慢复杂,容易因为吸附空气中的水蒸气而失效。The adsorption method refers to the adsorption of organic waste gas on the adsorbent through the adsorption material, and then plays the role of adsorbing organic waste gas. The adsorption method has the advantages of high waste gas treatment efficiency and cleanliness. However, the adsorption method requires huge equipment, and the adsorption process is slow and complicated, and it is easy to fail due to the adsorption of water vapor in the air.
冷凝回收法是针对不同的温度条件下,有机物具有不同的饱和度这一特性,通过改变系统的压力,将有机废气中的有机物质通过冷凝的方式提炼出来的方法。冷凝回收法能够提高净化的纯度,但是其操作难度相对较大,在常温环境中一般不能够利用冷却水实现,还需要利用冷凝水降温过程,增加工作的成本。The condensation recovery method is aimed at the characteristics of different saturations of organic substances under different temperature conditions. By changing the pressure of the system, the organic substances in the organic waste gas are extracted by condensation. The condensation recovery method can improve the purity of the purification, but its operation is relatively difficult, and it is generally not possible to use cooling water in a normal temperature environment, and it is also necessary to use condensed water to cool down the process, which increases the cost of work.
通过对回收类技术特点分析可知,由于有机废气在低浓度大流量下,回收装置建设成本高,运行费用高,因此应用该方法经济性上受到制约,在实际应用中较少。发展销毁类技术是有机废气处理的主要方向。Through the analysis of the characteristics of recovery technology, it can be seen that due to the low concentration and high flow rate of organic waste gas, the construction cost of the recovery device is high, and the operating cost is high. Therefore, the application of this method is economically restricted, and it is rarely used in practical applications. The development of destruction technology is the main direction of organic waste gas treatment.
在销毁类有机废气处理技术中,燃烧法通过燃烧使有机废气变成二氧化碳和水。燃烧法操作简单,但在处理低浓度大流量的有机废气时,需要大量清洁燃料伴烧,能量损耗巨大,可应用热值低,有时还会产生爆炸的安全风险。In the destruction-type organic waste gas treatment technology, the combustion method converts organic waste gas into carbon dioxide and water through combustion. The combustion method is simple to operate, but when dealing with low-concentration and high-flow organic waste gas, a large amount of clean fuel is required for accompanying combustion, resulting in huge energy loss, low applicable calorific value, and sometimes a safety risk of explosion.
低温等离子体技术治理有机废气的主要原理是在较高的电场强度下,利用介质放电产生的等离子体以极快的速度反复轰击废气中的气体分子,去激活、电离、裂解废气中的各种成分,破坏有机废气分子的结构,通过氧化等一系列复杂的化学反应,使复杂大分子污染物转变为一些小分子的安全物质。低温等离子体技术的装置简单,易于操作,但在放电过程中易造成二次污染。The main principle of low-temperature plasma technology to treat organic waste gas is to use the plasma generated by dielectric discharge to bombard the gas molecules in the waste gas repeatedly at a very fast speed under a high electric field strength, deactivate, ionize, and crack the various pollutants in the waste gas. Composition, destroying the structure of organic waste gas molecules, and through a series of complex chemical reactions such as oxidation, complex macromolecular pollutants are transformed into some small molecular safe substances. The device of low-temperature plasma technology is simple and easy to operate, but it is easy to cause secondary pollution during the discharge process.
生物处理技术的原理是将化工企业中产生的有机废气流经带有液体吸收剂的吸收装置,该装置中培养有经过驯化的特种微生物,该种微生物可将废气分解代谢,从而达到废气治理的目的。该方法具有处理效果好,无二次污染等优点,但生物处理法的微生物不易培养,且设备投资较大,处理时间长且处理量受到限制,高浓度复杂组分的有机废气也不适合采用该法。The principle of biological treatment technology is to pass the organic waste generated in chemical enterprises through an absorption device with a liquid absorbent, in which special domesticated microorganisms are cultivated, which can decompose and metabolize the waste gas, so as to achieve the goal of waste gas treatment Purpose. This method has the advantages of good treatment effect and no secondary pollution, but the microorganisms of the biological treatment method are not easy to cultivate, and the equipment investment is large, the treatment time is long and the treatment capacity is limited, and the organic waste gas with high concentration and complex components is not suitable for use. the Act.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺点和不足,提供一种有机废气分区氧化旋流净化方法及装置。既可实现不同浓度、不同成分的有机废气的高效净化,又可避免目前技术中出现的有机废气与催化剂液滴接触不足和扰动弱的问题。The object of the present invention is to overcome the shortcomings and deficiencies of the above-mentioned prior art, and to provide a method and device for swirling purification of organic waste gas by zonal oxidation. It can not only achieve efficient purification of organic waste gas with different concentrations and different components, but also avoid the problems of insufficient contact and weak disturbance between organic waste gas and catalyst droplets in the current technology.
本发明通过下述技术方案实现:The present invention realizes through following technical scheme:
一种有机废气分区氧化旋流净化装置,包括旋流净化塔3、设置在旋流净化塔3底部的催化吸收剂再循环系统;A swirl purification device for zoned oxidation of organic waste gas, comprising a
所述旋流净化塔3内自下而上依次设置有:催化吸收剂旋流雾化层、紫外线分区氧化层、吸收废气除雾层;The swirling
催化吸收剂再循环系统用于给催化吸收剂旋流雾化层提供雾化所需的纳米二氧化钛雾化液,以及回收在重力作用下回落至催化吸收剂再循环系统的纳米二氧化钛浆液。The catalytic absorbent recirculation system is used to provide the nano-titanium dioxide atomization liquid required for atomization to the catalytic absorbent cyclone atomization layer, and recover the nano-titanium dioxide slurry that falls back to the catalytic absorbent recirculation system under the action of gravity.
所述催化吸收剂旋流雾化层是:采用阵列并切圆布置在旋流净化塔3有机废气入口6上方的旋流雾化器10,以实现纳米二氧化钛液的雾化,并使其沿切圆螺旋上升;The swirl atomization layer of the catalytic absorber is: a
旋流雾化器10沿旋流净化塔3周壁分布,每层旋流雾化器10均位于旋流净化塔3周壁的同一平面。The
所述紫外线分区氧化层是:沿旋流净化塔3内壁布置的环形紫外灯5;环形紫外灯5自上而下分为多层,层与层之间的环形紫外灯5的波长不同。The ultraviolet zonal oxidation layer is: an annular
所述吸收废气除雾层采用除雾器2;除雾器2位于紫外线分区氧化层的上方,有机废气在环形紫外灯5和雾化后的纳米二氧化钛液的作用下,降解为CO2和H2O小分子气体,净化后的气体通过除雾器2排除水分后通过排气口1排出。The demisting layer for absorbing exhaust gas adopts a
所述环形紫外灯5的外部安装有透明的紫外灯灯罩4;紫外灯灯罩4的上表面与旋流净化塔3内壁的夹角为75°,下表面与旋流净化塔3内壁的夹角为90°。The outside of described annular
所述催化吸收剂再循环系统包括如下部件:设置在旋流净化塔3底部的纳米二氧化钛浆液储槽7;设置在纳米二氧化钛浆液储槽7内用于对纳米二氧化钛浆液进行搅拌的搅拌器9;用于将纳米二氧化钛浆液送入旋流雾化器10进行雾化的纳米二氧化钛浆液循环泵8。The catalytic absorbent recirculation system includes the following components: a nano-titanium dioxide
所述环形紫外灯5的波长可调。The wavelength of the
一种有机废气分区氧化旋流净化方法,其包括如下步骤:A method for purifying organic waste gas by zonal oxidation and cyclone, which comprises the following steps:
步骤一;有机废气与催化剂的喷射步骤Step 1: Injection step of organic waste gas and catalyst
纳米二氧化钛浆液由旋流雾化器10以切圆的方式喷射至旋流净化塔内;有机废气从有机废气入口6切向进入旋流净化塔3,与上层的雾化后的纳米二氧化钛浆液充分混合,并相互卷吸,螺旋上升;The nano-titanium dioxide slurry is sprayed into the cyclone purification tower in a tangential circular manner by the
步骤二;有机废气分区氧化步骤Step 2: Partitioned oxidation of organic waste gas
有机废气和雾化后的纳米二氧化钛浆液,在紫外线分区氧化层的环内螺旋上升时,被紫外灯灯罩4分割在不同的区域;有机废气在各层之间形成的不同区域、不同波长紫外灯的照射下被净化降解为CO2和H2O小分子气体;Organic waste gas and atomized nano-titanium dioxide slurry are divided into different areas by
步骤三;纳米二氧化钛浆液的回收步骤Step 3: The recovery step of nano-titanium dioxide slurry
有机废气与雾化后的纳米二氧化钛浆液,在通过紫外线分区氧化层后,纳米二氧化钛浆液在重力作用下,回落到纳米二氧化钛浆液储槽7内,净化后的气体由除雾器2排除水分后通过排气口1排出旋流净化塔3。After the organic waste gas and atomized nano-titanium dioxide slurry pass through the ultraviolet zonal oxide layer, the nano-titanium dioxide slurry falls back into the nano-titanium dioxide
本发明相对于现有技术,具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
1、采用的旋流雾化器,对纳米二氧化钛浆液进行雾化处理,增大了纳米二氧化钛浆液与有机废气的接触面积,提高催化效率。1. The swirling atomizer is used to atomize the nano-titanium dioxide slurry, which increases the contact area between the nano-titanium dioxide slurry and the organic waste gas and improves the catalytic efficiency.
2、旋流雾化器采用切圆布置,使纳米二氧化钛浆液沿切圆螺旋上升,与螺旋上升的有机废气相互推动,增加了有机废气与催化剂的扰动程度,提高反应速率。此外,螺旋上升延长了有机废气与催化剂的旋流路径,提高了有机废气与催化剂的接触率,提高净化效率。2. The swirl atomizer is arranged in a tangential circle, so that the nano-titanium dioxide slurry rises spirally along the tangential circle, and pushes with the spirally rising organic waste gas, which increases the degree of disturbance between the organic waste gas and the catalyst, and improves the reaction rate. In addition, the spiral rise prolongs the swirl path between the organic waste gas and the catalyst, increases the contact rate between the organic waste gas and the catalyst, and improves the purification efficiency.
3、紫外灯灯罩不仅可将上升的有机废气与二氧化钛浆液分割在不同的区域,实现分区氧化,还可起到保护环形紫外灯的作用。3. The lampshade of the ultraviolet lamp can not only divide the rising organic waste gas and the titanium dioxide slurry in different areas to realize partition oxidation, but also protect the ring-shaped ultraviolet lamp.
4、紫外灯分层设置为不同的波长,实现有机废气在多种波长紫外灯下分区催化氧化,净化较为充分。4. The ultraviolet lamps are layered and set to different wavelengths to realize the catalytic oxidation of organic waste gas in different wavelengths under ultraviolet lamps, and the purification is relatively sufficient.
附图说明Description of drawings
图1为本发明有机废气分区氧化旋流净化装置结构示意图。Fig. 1 is a schematic structural diagram of an organic waste gas zoned oxidation cyclone purification device of the present invention.
图2为旋流雾化器切圆布置示意图。Figure 2 is a schematic diagram of the tangential circle layout of the swirl atomizer.
图3为有机废气入口示意图。Figure 3 is a schematic diagram of the inlet of organic waste gas.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步具体详细描述。The present invention will be described in further detail below in conjunction with specific embodiments.
实施例Example
如图1至3所示。本发明公开了一种有机废气分区氧化旋流净化装置,包括旋流净化塔3、设置在旋流净化塔3底部的催化吸收剂再循环系统;As shown in Figures 1 to 3. The invention discloses a swirl purification device for zonal oxidation of organic waste gas, which comprises a
所述旋流净化塔3内自下而上依次设置有:催化吸收剂旋流雾化层、紫外线分区氧化层、吸收废气除雾层;The swirling
催化吸收剂再循环系统用于给催化吸收剂旋流雾化层提供雾化所需的纳米二氧化钛雾化液,以及回收在重力作用下回落至催化吸收剂再循环系统的纳米二氧化钛浆液。The catalytic absorbent recirculation system is used to provide the nano-titanium dioxide atomization liquid required for atomization to the catalytic absorbent cyclone atomization layer, and recover the nano-titanium dioxide slurry that falls back to the catalytic absorbent recirculation system under the action of gravity.
所述催化吸收剂旋流雾化层是:采用阵列并切圆布置在旋流净化塔3有机废气入口6上方的旋流雾化器10,以实现纳米二氧化钛液的雾化,并使其沿切圆螺旋上升;The swirl atomization layer of the catalytic absorber is: a
旋流雾化器10沿旋流净化塔3周壁(对称)分布,每层旋流雾化器10均位于旋流净化塔3周壁的同一平面。The cyclone atomizers 10 are distributed (symmetrically) along the 3 peripheral walls of the cyclone purification tower, and each layer of
所述紫外线分区氧化层是:沿旋流净化塔3内壁布置的环形紫外灯5;环形紫外灯5自上而下分为多层,层与层之间的环形紫外灯5的波长不同。The ultraviolet zonal oxidation layer is: an annular
所述吸收废气除雾层采用除雾器2;除雾器2位于紫外线分区氧化层的上方,有机废气在环形紫外灯5和雾化后的纳米二氧化钛液的作用下,降解为CO2和H2O小分子气体,净化后的气体通过除雾器2排除水分后通过排气口1排出。The demisting layer for absorbing exhaust gas adopts a
所述环形紫外灯5的外部安装有透明的紫外灯灯罩4;紫外灯灯罩4的上表面与旋流净化塔3内壁的夹角为75°,下表面与旋流净化塔3内壁的夹角为90°。紫外灯灯罩4不仅可将上升的有机废气与二氧化钛浆液分割在不同的区域,实现分区氧化,还可起到保护环形紫外灯的作用。The outside of described annular
所述催化吸收剂再循环系统包括如下部件:设置在旋流净化塔3底部的纳米二氧化钛浆液储槽7;设置在纳米二氧化钛浆液储槽7内用于对纳米二氧化钛浆液进行搅拌的搅拌器9;用于将纳米二氧化钛浆液送入旋流雾化器10进行雾化的纳米二氧化钛浆液循环泵8。The catalytic absorbent recirculation system includes the following components: a nano-titanium dioxide
所述环形紫外灯5的波长可调,可根据具体应用过程在线调节。The wavelength of the ring-shaped
本发明有机废气分区氧化旋流净化方法,可通过如下步骤实现:The method for purifying organic waste gas by zonal oxidation and swirl flow in the present invention can be realized through the following steps:
步骤一;有机废气与催化剂的喷射步骤Step 1: Injection step of organic waste gas and catalyst
纳米二氧化钛浆液由旋流雾化器10以切圆的方式喷射至旋流净化塔内;有机废气从有机废气入口6切向进入旋流净化塔3,与上层的雾化后的纳米二氧化钛浆液充分混合,并相互卷吸,螺旋上升;The nano-titanium dioxide slurry is sprayed into the cyclone purification tower in a tangential circular manner by the
步骤二;有机废气分区氧化步骤Step 2: Partitioned oxidation of organic waste gas
有机废气和雾化后的纳米二氧化钛浆液,在紫外线分区氧化层的环内螺旋上升时,被紫外灯灯罩4分割在不同的区域;有机废气在各层之间形成的不同区域、不同波长紫外灯的照射下被净化降解为CO2和H2O小分子气体;Organic waste gas and atomized nano-titanium dioxide slurry are divided into different areas by ultraviolet lamp shades 4 when they spirally rise in the ring of the ultraviolet partition oxide layer; Purified and degraded into small molecule gases of CO 2 and H 2 O under the irradiation of
步骤三;纳米二氧化钛浆液的回收步骤Step 3: The recovery step of nano-titanium dioxide slurry
有机废气与雾化后的纳米二氧化钛浆液,在通过紫外线分区氧化层后,纳米二氧化钛浆液在重力作用下,回落到纳米二氧化钛浆液储槽7内,净化后的气体由除雾器2排除水分后通过排气口1排出旋流净化塔3。After the organic waste gas and atomized nano-titanium dioxide slurry pass through the ultraviolet zonal oxide layer, the nano-titanium dioxide slurry falls back into the nano-titanium dioxide
如上所述,便可较好地实现本发明。As described above, the present invention can be preferably carried out.
本发明的实施方式并不受上述实施例的限制,其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The implementation of the present invention is not limited by the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods, and are all included in within the protection scope of the present invention.
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