CN107048822A - The processing technology of sofa with nursing function - Google Patents
The processing technology of sofa with nursing function Download PDFInfo
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- CN107048822A CN107048822A CN201710312794.9A CN201710312794A CN107048822A CN 107048822 A CN107048822 A CN 107048822A CN 201710312794 A CN201710312794 A CN 201710312794A CN 107048822 A CN107048822 A CN 107048822A
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C17/00—Sofas; Couches; Beds
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Abstract
The invention provides a kind of processing technology of the sofa with nursing function.The step of it solves existing preparation method is excessively simple, and obtained sofa function is single, the technical problem such as poor practicability.The processing technology of this sofa with nursing function, the processing step is as follows:A, saw material;B, framework assembling;C, assembling components;D, sponge cutting;E, inside and outside set make;F, headrest make;G, overall package;H, detection;I, packaging.The present invention has the advantages that practical.
Description
Technical field
The invention belongs to sofa technical field, it is related to a kind of processing technology, particularly a kind of sofa with nursing function
Processing technology.
Background technology
As the improvement of people's living standards, the various furniture such as sofa enter huge numbers of families, people are to its comfort property
Requirement also more and more higher, the sofa of prior art, function is relatively simple, is unfavorable for patient in family, the elderly or body
The user of inconvenient activity uses and physical rehabilitation.Nursing function is added in sofa preferably to be serviced by this kind of crowd,
Alleviate the nursing burden of family.
Through retrieval, such as Chinese patent literature discloses a kind of sponge sofa and preparation method thereof【Application number:
201410031397.0;Publication number:CN 104095431A】.The preparation method of this sponge sofa, specifically includes following steps:
The making of step 1, sofa frame, makes and encloses face with sitting face and support sitting face;The making of step 2, spongy layer, by sofa frame
It is placed in mould, foaming goes out the spongy layer on sofa frame surface.
Although preparation method manufacture craft disclosed in the patent is simple, it is excessively simple the step of the preparation method,
Obtained sofa function is single, poor practicability, therefore, and it is that have very much must to design a kind of processing technology of the sofa with nursing function
Want.
The content of the invention
The purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of sofa with nursing function
Processing technology, the characteristics of processing technology has practical.
The purpose of the present invention can be realized by following technical proposal:The processing technology of sofa with nursing function, it is special
Levy and be, the processing step is as follows:
A, saw material:Saw sanction is carried out to the timber after drying according to drawing requirement, and polished by sander;
B, framework assembling:The timber that saw is cut out is assembled into framework;
C, assembling components:Nursing component is assembled on framework;
D, sponge cutting:Sponge is cut according to drawing requirement;
E, inside and outside set make:By cutting inside and outside set is produced with sewing;
F, headrest make:Fabric is sheared by cutter, and fabric is sewed, is made and lifted one's head by process equipment
Pillow;
G, overall package:The semi-finished product completed in step c, step d, step e and the steps of step f tetra- are assembled, obtained
Sofa with nursing function;
H, detection:The finished product assembled is subjected to elastomeric check and intensity detection;
I, packaging:The finished product detected progress packaging is dispatched from the factory.
Using process above, by the way that nursing component is assembled on framework, it can make sofa that there is nursing function, so that full
The use of a variety of crowds of foot, it is practical.
Nursing component in the step c includes electronic blood pressure measurement meter and care implement box.
Using above structure, user can carry out the measurement of blood pressure by electronic blood pressure measurement meter, and care implement is put
It is easy to use in care implement box.
Fabric in the step f is terylene.
Using above material, it can make fabric that there is clearly ventilative characteristic, cleaning is also easier.
Sponge density in the step d is 24-27kg/m3。
Use with upper type, can make sponge that there is preferable elasticity, comfort level is high.
Process equipment in the step f includes being disposed with the filling filled for inner bag on workbench, workbench
Device, the compression set compressed for pillow, for what pillowcase was inserted in it is inserted in device and apparatus for shaping for shaping of resting the head on.
The operation principle of process equipment is as follows:Inner bag is filled by filling device, by compression set to pillow
It is compressed, pillowcase is nested into by being inserted in device on pillow and by apparatus for shaping to headrest progress shaping, so as to complete
The processing of headrest, can be achieved continuous uninterrupted operation, high in machining efficiency.
The compression set includes first base, rotating shaft and rotating bar, and first base is fixed on the table, and rotating shaft is vertical
It is arranged in first base, rotating shaft lower end can drive its first actuating unit rotated to be connected with one, rotating shaft upper end and rotating bar
Middle part is connected, and rotating bar two ends are provided with compression mechanism, and compression mechanism includes support, the first cylinder, primary seal piece and from close
Mounting, support is fixed on rotation boom end, and support one end is fixed on from diaphragm seal by first connecting rod, has from diaphragm seal middle part
Placement groove for placing pillow, the first cylinder is fixed on the support other end, and the piston rod of the first cylinder is horizontally disposed with, and first
The piston rod end of cylinder is connected by second connecting rod with primary seal piece, and primary seal piece can be with leaning from diaphragm seal, and master is close
Be fixed with installing plate on mounting, have inside installing plate offered on working chamber, installing plate it is some be connected with working chamber take out
Stomata, aspirating hole is towards from diaphragm seal, and working chamber is connected with exhaust tube one end, and the exhaust tube other end is connected with air pump, the
Pillow can be transported to the feed mechanism for placing groove by being provided with one base.
When needing to be compressed pillow, axis of rotation is driven by the first actuating unit, rotating shaft drives rotating bar to turn
Dynamic, rotating bar drives holder pivots, and support, which drives to rotate from diaphragm seal, is located at required position, by feed mechanism by pillow
The placement groove from diaphragm seal is transported to, the piston rod of the first cylinder of control moves back and forth, and the piston rod of the first cylinder drives
Primary seal piece, which moves back and forth, to be made it and is leant from diaphragm seal, opens air pump, by exhaust tube by primary seal piece and from diaphragm seal
Between air take away, so as to be compressed to pillow, compress it is laborsaving.
Auxiliary body is additionally provided with the first base, auxiliary body pushes away including bottom plate, pressure strip, auxiliary box, first
Bar motor and the second push-rod electric machine, bottom plate are fixed in first base, and the first push-rod electric machine fixes bottom plate one end, the first push rod electricity
The push rod of machine is horizontally disposed with, and the push rod end of the first push-rod electric machine is connected with auxiliary box, and auxiliary box will can be covered from diaphragm seal,
Second push-rod electric machine fixes the bottom plate other end, and the push rod of the second push-rod electric machine is horizontally disposed with, the push rod end of the second push-rod electric machine
It is connected with pressure strip, and has between pressure strip and auxiliary box for primary seal piece and the gap passed through from diaphragm seal.
Using above structure, the push rod of the first push-rod electric machine of control moves back and forth, and the push rod drive of the first push-rod electric machine is auxiliary
Box is helped to move back and forth, as auxiliary box moves back and forth, auxiliary box will be covered from diaphragm seal;The push rod of the second push-rod electric machine is controlled
Return is dynamic, and the push rod of the second push-rod electric machine drives pressure strip to move back and forth, as pressure strip moves back and forth, and pressure strip is by primary seal
Piece and firmly it is abutted together from diaphragm seal.
First actuating unit includes the first motor, driving wheel, driven pulley and belt, and the first motor is fixed on the first bottom
On seat, straight up, driving wheel is fixed on the output shaft end of the first motor to the output shaft of the first motor, and driven pulley, which is fixed on, to be turned
Axle lower end, belt is set in outside driving wheel and driven pulley.
When needing to make axis of rotation, the output shaft rotation of the first motor is controlled, the output shaft of the first motor drives actively
Wheel is rotated, and driving wheel is rotated by belt drive driven pulley, and driven pulley drives axis of rotation, so as to make axis of rotation.
The feed mechanism includes conveyer belt, pushing plate and the second cylinder, and the second cylinder is fixed in first base, and second
Under straight up, the piston rod end of the second cylinder is connected the piston rod of cylinder with pushing plate, and pushing plate can be located at support just
Having on side, pushing plate can be arranged on the spacing position limiting structure firmly of pillow, conveyer belt in first base, the input of conveyer belt
Close to filling device, the output end of conveyer belt is close to pushing plate.
When needing pillow being transported to from the placement groove of diaphragm seal, pillow is transported to one by one by conveyer belt and pushed away
Send on plate, by position limiting structure that single pillow is spacing firmly, the piston rod of the second cylinder of control is moved up and down, the work of the second cylinder
Stopper rod drives pushing plate to move up and down, and pushing plate drives pillow to move up and down, and pillow is transported into the placement groove from diaphragm seal
Place, feeding is convenient.
The position limiting structure includes flexible gag lever post and the 3rd cylinder, and the 3rd cylinder is fixed on pushing plate, the
Straight up, the piston rod end of the 3rd cylinder is connected the piston rod of three cylinders with gag lever post lower end, and gag lever post upper end is spacing
Portion.
Using above structure, the piston rod of the 3rd cylinder of control is moved up, and the piston rod of the 3rd cylinder drives gag lever post
Move up, gag lever post can be spacing to pillow progress, it is spacing quick.
The device that is inserted in includes second base, rotary shaft and rotating disk, and second base is fixed on the table, and rotary shaft is erected
Directly be arranged in second base, rotary shaft lower end with one can drive its rotate second actuating unit be connected, rotary shaft upper end with
Rotating disk is connected, and is provided with some 4th cylinders on rotating disk, the piston rod of the 4th cylinder straight up, the tailpiece of the piston rod of the 4th cylinder
Portion is connected with lifter plate, is fixed with lifter plate on the placing frame for placing pillowcase, placing frame and is fixed with finger cylinder, finger
It is fixed with the finger of cylinder on the intermediate plate that can clamp the edge of pillowcase opening, placing frame and is further fixed on rotary electric machine, is rotated
The output shaft of motor is horizontally disposed with, and the pressing plate that can push down pillow is fixed with the output shaft of rotary electric machine;The second base
On be further fixed on being fixed with paw on manipulator, manipulator.
When needing pillowcase being nested on pillow, pillowcase is placed in placing frame, the finger of control finger cylinder drives
Intermediate plate is acted, and intermediate plate clamps the edge of pillowcase opening, drives rotary shaft to rotate by the second actuating unit, and rotary shaft, which drives, to be turned
Disk is rotated, and driven by rotary disc placing frame is rotated, and placing frame is located at immediately below support, controls the piston rod of the 4th cylinder to moving up
Dynamic, the piston rod of the 4th cylinder drives lifter plate to move up, and lifter plate drives placing frame to move up, and placing frame drives pillowcase
Move up, pillowcase can be enclosed on outside pillow, the piston rod of the first cylinder of control moves back and forth, the piston rod of the first cylinder drives master
Diaphragm seal, which moves back and forth, to be made it and is separated from diaphragm seal, controls the output shaft rotation of rotating motor, the output shaft band of rotary electric machine
Dynamic pressure plate is rotated, and pressing plate is located at primary seal piece and between diaphragm seal, and pillow is pressed in pillowcase, the 4th cylinder of control
Piston rod is moved down, and the piston rod of the 4th cylinder drives lifter plate to move down, and lifter plate drives placing frame to move down, and makes
Package the pillow and primary seal piece of pillowcase, be separated from diaphragm seal, acted by mechanical hand-motion paw, the pillow of pillowcase will be packaged
Core is removed, so as to which pillowcase is nested on pillow, is inserted in quick.
Second actuating unit includes the second motor, drive sprocket, driven sprocket and chain, and the second motor is fixed on the
On two bases, straight up, drive sprocket is fixed on the output shaft end of the second motor, driven sprocket to the output shaft of the second motor
Rotary shaft lower end is fixed on, chain is set in outside drive sprocket and driven wheel sprocket.
When needing to rotate rotary shaft, the output shaft rotation of the second motor is controlled, the output shaft of the second motor drives master
Movable sprocket is rotated, and drive sprocket is rotated by chain-driving driven sprocket, and driven sprocket drives rotary shaft to rotate, so as to make to turn
Moving axis is rotated.
The apparatus for shaping includes the 3rd base, supporting plate, movable plate, oscillating rod, vibrating motor and the 5th cylinder, the 3rd
Base is fixed on the table, and supporting plate is fixed on the 3rd base, and movable plate is arranged on the 3rd base, movable plate and an energy
Its travel mechanism moved back and forth is driven to be connected, the 5th cylinder is hinged on movable plate, and the piston rod of the 5th cylinder is tilted upward,
Piston rod end in the middle part of oscillating rod with the 5th cylinder is hinged, and oscillating rod lower end and movable plate are hinged, and oscillating rod upper end leads to
Spring is crossed with beating plate to be connected, and beating plate can lean with supporting plate, vibrating motor is fixed on beating plate.
When needing to carry out shaping to headrest, headrest is put on the supporting plate, movable plate is driven back and forth by travel mechanism
Mobile, movable plate drives beating plate to move back and forth, meanwhile, the piston rod of the 5th cylinder of control moves back and forth, the work of the 5th cylinder
Stopper rod drives beating plate to swing up and down, and vibrating motor makes beating plate produce vibration, and headrest is patted by beating plate, so that
Shaping can be carried out to headrest, shaping is reliable.
The travel mechanism includes the 6th cylinder, guide rail and sliding block, and guide rail is horizontally fixed on the 3rd base, and sliding block is set
On guide rail, the 6th cylinder is fixed on the 3rd base, and the piston rod of the 6th cylinder is horizontally disposed with, the tailpiece of the piston rod of the 6th cylinder
Portion is connected with sliding block, and movable plate is connected by connecting rod with sliding block.
When needing to move back and forth movable plate, the piston rod of the 6th cylinder of control moves back and forth, the piston of the 6th cylinder
Bar band movable slider moves back and forth along guide rail, and sliding block drives connecting rod to move back and forth, and connecting rod drives movable plate to move back and forth, from
And movable plate can be moved back and forth.
Compared with prior art, the processing technology of this sofa with nursing function has advantages below:
1st, it can make sofa that there is nursing function, so as to meet by the way that nursing component is assembled on framework in the present invention
The use of a variety of crowds, it is practical.
2nd, the nursing component in step c includes electronic blood pressure measurement meter and care implement box, and using the structure, user can
The measurement of blood pressure is carried out by electronic blood pressure measurement meter, and care implement is placed on care implement box, it is easy to use.
3rd, the sponge density in step d is 24-27kg/m3,Using which, it can make sponge that there is preferable elasticity, comfortably
Degree is high.
Brief description of the drawings
Fig. 1 is the planar structure schematic diagram of compression set.
Fig. 2 is the planar structure schematic diagram of feed mechanism.
Fig. 3 is the planar structure schematic diagram for being inserted in device.
Fig. 4 is to be inserted in the dimensional structure diagram that device removes part.
Fig. 5 is the dimensional structure diagram of apparatus for shaping.
In figure, 1, workbench;2nd, first base;3rd, rotating bar;4th, driven pulley;5th, belt;6th, driving wheel;7th, first connects
Bar;8th, support;9th, second connecting rod;10th, air pump;11st, the first cylinder;12nd, exhaust tube;13rd, installing plate;13a, aspirating hole;14th,
Two push-rod electric machines;15th, bottom plate;16th, pressure strip;17th, primary seal piece;18th, from diaphragm seal;18a, placement groove;19th, auxiliary box;
21st, the first push-rod electric machine;22nd, the first motor;23rd, rotating shaft;24th, conveyer belt;25th, pushing plate;26th, gag lever post;27th, the 3rd gas
Cylinder;28th, the second cylinder;29th, paw;30th, manipulator;31st, rotating disk;32nd, driven sprocket;33rd, chain;34th, drive sprocket;35、
Placing frame;36th, lifter plate;37th, the 4th cylinder;38th, the second motor;39th, rotary shaft;41st, second base;42nd, pressing plate;43rd, turn
Dynamic motor;44th, finger cylinder;45th, intermediate plate;46th, the 3rd base;47th, supporting plate;48th, vibrating motor;49th, beating plate;51st, bullet
Spring;52nd, oscillating rod;53rd, the 5th cylinder;54th, movable plate;55th, sliding block;56th, guide rail;57th, the 6th cylinder.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
The processing technology of this sofa with nursing function, the processing step is as follows:
A, saw material:Saw sanction is carried out to the timber after drying according to drawing requirement, and polished by sander;In this reality
Apply in example, sander uses the existing common sander of in the market;
B, framework assembling:The timber that saw is cut out is assembled into framework;
C, assembling components:Nursing component is assembled on framework;
D, sponge cutting:Sponge is cut according to drawing requirement;
E, inside and outside set make:By cutting inside and outside set is produced with sewing;
F, headrest make:Fabric is sheared by cutter, and fabric is sewed, is made and lifted one's head by process equipment
Pillow;
G, overall package:The semi-finished product completed in step c, step d, step e and the steps of step f tetra- are assembled, obtained
Sofa with nursing function;
H, detection:The finished product assembled is subjected to elastomeric check and intensity detection;
I, packaging:The finished product detected progress packaging is dispatched from the factory.
Using the technique, by the way that nursing component is assembled on framework, it can make sofa that there is nursing function, so as to meet
The use of a variety of crowds, it is practical.
Nursing component in step c includes electronic blood pressure measurement meter and care implement box, in the present embodiment, electronic blood pressure
Meter and care implement box use the existing product that in the market can be bought, certainly, and nursing component can also use the patent No.
For the technology in 201610488089.X.
Using the structure, user can carry out the measurement of blood pressure by electronic blood pressure measurement meter, and care implement is placed on
Care implement box, it is easy to use.
Fabric in step f is terylene.
Using the material, it can make fabric that there is clearly ventilative characteristic, cleaning is also easier.
Sponge density in step d is 24-27kg/m3, in the present embodiment, the sponge density in step d is 25kg/m3。
Using which, it can make sponge that there is preferable elasticity, comfort level is high.
As Figure 1-Figure 5, the process equipment in step f includes being disposed with workbench 1, workbench 1 for interior
The filling device of courage filling, the compression set compressed for pillow, for what pillowcase was inserted in it is inserted in device and for shaping of resting the head on
Apparatus for shaping, in the present embodiment, filling device uses prior art.
Compression set includes first base 2, rotating shaft 23 and rotating bar 3, and first base 2 is fixed on workbench 1, in this reality
Apply in example, the mode that first base 2 is bolted is fixed on workbench 1;Rotating shaft 23 is vertically arranged in first base 2
On, the lower end of rotating shaft 23 can drive its first actuating unit rotated to be connected with one, and the upper end of rotating shaft 23 is connected with the middle part of rotating bar 3,
The two ends of rotating bar 3 are provided with compression mechanism, and compression mechanism includes support 8, the first cylinder 11, primary seal piece 17 and from diaphragm seal
18, support 8 is fixed on the end of rotating bar 3, in the present embodiment, and the mode that support 8 is bolted is fixed on the end of rotating bar 3
Portion;The one end of support 8 is fixed on from diaphragm seal 18 by first connecting rod 7, having from the middle part of diaphragm seal 18 is used to place putting for pillow
Groove 18a is put, the first cylinder 11 is fixed on the other end of support 8, in the present embodiment, the side that the first cylinder 11 is bolted
Formula is fixed on the other end of support 8;The piston rod of first cylinder 11 is horizontally disposed with, and the piston rod end of the first cylinder 11 passes through second
Connecting rod 9 is connected with primary seal piece 17, and primary seal piece 17 can be fixed with installation with being leant from diaphragm seal 18 on primary seal piece 17
Plate 13, the inside of installing plate 13 has offers some aspirating hole 13a being connected with working chamber on working chamber, installing plate 13,
In the present embodiment, aspirating hole 13a quantity is ten;Aspirating hole 13a is towards from diaphragm seal 18, working chamber and the one end of exhaust tube 12
It is connected, the other end of exhaust tube 12 is connected with air pump 10, pillow can be transported to placement groove by being provided with first base 2
Feed mechanism at 18a, in the present embodiment, primary seal piece 17 and the material from diaphragm seal 18 are rubber.
Auxiliary body is additionally provided with first base 2, auxiliary body includes bottom plate 15, pressure strip 16, auxiliary box 19, first
The push-rod electric machine 14 of push-rod electric machine 21 and second, bottom plate 15 is fixed in first base 2, and in the present embodiment, bottom plate 15 passes through spiral shell
The mode connect is tethered to be fixed in first base 2;First push-rod electric machine 21 fixes bottom plate 15 one end, and the first push-rod electric machine 21 is pushed away
Bar is horizontally disposed with, and the push rod end of the first push-rod electric machine 21 is connected with auxiliary box 19, in the present embodiment, the first push-rod electric machine 21
The mode that is bolted of push rod end be connected with auxiliary box 19;And auxiliary box 19 will can be covered from diaphragm seal 18, second
Push-rod electric machine 14 fixes the other end of bottom plate 15, and the push rod of the second push-rod electric machine 14 is horizontally disposed with, the push rod of the second push-rod electric machine 14
End is connected with pressure strip 16, in the present embodiment, mode that the push rod end of the second push-rod electric machine 14 is bolted and
Pressure strip 16 is connected;And have between pressure strip 16 and auxiliary box 19 for primary seal piece 17 and the gap passed through from diaphragm seal 18.
First actuating unit includes the first motor 22, driving wheel 6, driven pulley 4 and belt 5, and the first motor 22 is fixed on the
On one base 2, in the present embodiment, the mode that the first motor 22 is bolted is fixed in first base 2;First motor
Straight up, driving wheel 6 is fixed on the output shaft end of the first motor 22 to 22 output shaft, and driven pulley 4 is fixed under rotating shaft 23
End, belt 5 is set in outside driving wheel 6 and driven pulley 4.
Feed mechanism includes conveyer belt 24, the cylinder 28 of pushing plate 25 and second, and the second cylinder 28 is fixed on first base 2
On, in the present embodiment, the mode that the second cylinder 28 is bolted is fixed in first base 2;The work of second cylinder 28
Under straight up, the piston rod end of the second cylinder 28 is connected stopper rod with pushing plate 25, and pushing plate 25 can be located at support 8 just
Having on side, pushing plate 25 can be arranged on the spacing position limiting structure firmly of pillow, conveyer belt 24 in first base 2, conveyer belt 24
Input close to filling device, the output end of conveyer belt 24 is close to pushing plate 25.
Position limiting structure includes the flexible cylinder 27 of gag lever post 26 and the 3rd, and the 3rd cylinder 27 is fixed on pushing plate 25
On, in the present embodiment, the mode that the 3rd cylinder 27 is bolted is fixed on pushing plate 25;The piston of 3rd cylinder 27
Straight up, the piston rod end of the 3rd cylinder 27 is connected bar with the lower end of gag lever post 26, and the upper end of gag lever post 26 is limiting section, at this
In embodiment, the quantity of the 3rd cylinder 27 is four, and the quantity of gag lever post 26 is also four.
Being inserted in device includes second base 41, rotary shaft 39 and rotating disk 31, and second base 41 is fixed on workbench 1,
In the present embodiment, the mode that second base 41 is bolted is fixed on workbench 1;Rotary shaft 39 is vertically arranged in second
On base 41, the lower end of rotary shaft 39 can drive its second actuating unit rotated to be connected with one, the upper end of rotary shaft 39 and rotating disk 31
It is connected, some 4th cylinders 37 is provided with rotating disk 31, in the present embodiment, the quantity of the 4th cylinder 37 is three;4th gas
Straight up, the piston rod end of the 4th cylinder 37 is connected the piston rod of cylinder 37 with lifter plate 36, in the present embodiment, lifter plate
36 quantity is also three pieces;It is fixed with lifter plate 36 on the placing frame 35 for placing pillowcase, placing frame 35 and is fixed with finger
It is fixed with cylinder 44, the finger of finger cylinder 44 also solid on the intermediate plate 45 that can clamp the edge of pillowcase opening, placing frame 35
Surely there is rotary electric machine 43, the output shaft of rotary electric machine 43 is horizontally disposed with, and being fixed with the output shaft of rotary electric machine 43 can be by pillow
The pressing plate 42 pushed down;Manipulator 30 is further fixed in second base 41, in the present embodiment, is connected in second base 41 by bolt
The mode connect is further fixed on manipulator 30;Paw 29 is fixed with manipulator 30.
Second actuating unit includes the second motor 38, drive sprocket 34, driven sprocket 32 and chain 33, and the second motor 38 is consolidated
It is scheduled in second base 41, in the present embodiment, the mode that the second motor 38 is bolted is fixed in second base 41;
Straight up, drive sprocket 34 is fixed on the output shaft end of the second motor 38, driven sprocket 32 to the output shaft of second motor 38
The lower end of rotary shaft 39 is fixed on, chain 33 is set in outside drive sprocket 34 and the sprocket wheel of driven pulley 4.
Apparatus for shaping includes the 3rd base 46, supporting plate 47, movable plate 54, oscillating rod 52, the gas of vibrating motor 48 and the 5th
Cylinder 53, the 3rd base 46 is fixed on workbench 1, in the present embodiment, and the mode that the 3rd base 46 is bolted is fixed
On workbench 1;Supporting plate 47 is fixed on the 3rd base 46, and movable plate 54 is arranged on the 3rd base 46, movable plate 54 with
One can drive its travel mechanism moved back and forth to be connected, and the 5th cylinder 53 is hinged on movable plate 54, the piston of the 5th cylinder 53
Bar is tilted upward, and the piston rod end of the middle part of oscillating rod 52 and the 5th cylinder 53 is hinged, the lower end of oscillating rod 52 and movable plate 54
It is hinged, the upper end of oscillating rod 52 is connected by spring 51 with beating plate 49, and beating plate 49 can lean with supporting plate 47, vibration
Motor 48 is fixed on beating plate 49.
Travel mechanism includes the 6th cylinder 57, guide rail 56 and sliding block 55, and guide rail 56 is horizontally fixed on the 3rd base 46,
In the present embodiment, the mode that guide rail 56 is bolted is fixed on the 3rd base 46;Sliding block 55 is arranged on guide rail 56, the
Six cylinders 57 are fixed on the 3rd base 46, and the piston rod of the 6th cylinder 57 is horizontally disposed with, the piston rod end of the 6th cylinder 57
It is connected with sliding block 55, movable plate 54 is connected by connecting rod with sliding block 55.
The operation principle of process equipment is as follows:Inner bag is filled by filling device;
The output shaft of the first motor 22 is controlled to drive driving wheel 6 to rotate, driving wheel 6 drives 4 turns of driven pulley by belt 5
Dynamic, driven pulley 4 drives rotating shaft 23 to rotate, and rotating shaft 23 drives rotating bar 3 to rotate, and rotating bar 3 drives support 8 to rotate, and support 8 drives
Rotate and be located at directly over pushing plate 25 from diaphragm seal 18, pillow is transported on pushing plate 25 one by one by conveyer belt 24,
The push rod of the first push-rod electric machine 21 is controlled to drive auxiliary box 19 to move back and forth, as auxiliary box 19 moves back and forth, auxiliary box 19 will
Covered from diaphragm seal 18, control the second cylinder 28 piston rod drive pushing plate 25 move up, pushing plate 25 drive pillow to
Upper movement, pillow is transported at the placement groove 18a of diaphragm seal 18, and the piston rod of the first cylinder 11 of control drives primary seal
Piece 17, which moves back and forth, to be made it and is leant from diaphragm seal 18, and the push rod of the second push-rod electric machine 14 of control drives pressure strip 16 to move back
Dynamic, as pressure strip 16 moves back and forth, pressure strip 16 is firmly abutted together by primary seal piece 17 and from diaphragm seal 18, is opened
Air pump 10, is taken away by primary seal piece 17 and from the air between diaphragm seal 18 by exhaust tube 12, pillow is compressed;
Pillowcase is placed in placing frame 35, the finger of control finger cylinder 44 drives intermediate plate 45 to act, and intermediate plate 45 is by pillowcase
The edge of opening is clamped, and the output shaft of the second motor 38 of control drives drive sprocket 34 to rotate, and drive sprocket 34 passes through chain 33
Driven sprocket 32 is driven to rotate, driven sprocket 32 drives rotary shaft 39 to rotate, rotary shaft 39 drives rotating disk 31 to rotate, the band of rotating disk 31
Dynamic placing frame 35 is rotated, and placing frame 35 is located at immediately below support 8, the piston rod of the 4th cylinder 37 of control drive lifter plate 36 to
Upper movement, lifter plate 36 drives placing frame 35 to move up, and placing frame 35 drives pillowcase to move up, and pillowcase can be enclosed on pillow
Outside, the piston rod of the first cylinder 11 of control drives primary seal piece 17 to move back and forth and makes it and be separated from diaphragm seal 18, and control turns
The output shaft band dynamic pressure plate 42 of dynamic motor 43 is rotated, and pressing plate 42 is located at primary seal piece 17 and between diaphragm seal 18, and will pillow
Core is pressed in pillowcase, and the piston rod of the 4th cylinder 37 of control drives lifter plate 36 to move down, and lifter plate 36 drives placing frame 35
Move down, make the pillow and primary seal piece 17 that package pillowcase, be separated from diaphragm seal 18, paw 29 is driven by manipulator 30
Action, the pillow for packaging pillowcase is removed, pillowcase is nested on pillow;
Headrest is placed in supporting plate 47 by manipulator 30, control the 6th cylinder 57 piston rod band movable slider 55 along
Guide rail 56 moves back and forth, and sliding block 55 drives connecting rod to move back and forth, and connecting rod drives movable plate 54 to move back and forth, the band of movable plate 54
Dynamic beating plate 49 moves back and forth, meanwhile, the piston rod of the 5th cylinder 53 of control drives beating plate 49 to swing up and down, vibrating motor 48
Beating plate 49 is produced vibration, patted by 49 pairs of headrests of beating plate, shaping is carried out to headrest.
Claims (10)
1. the processing technology of the sofa with nursing function, it is characterised in that the processing step is as follows:
A, saw material:Saw sanction is carried out to the timber after drying according to drawing requirement, and polished by sander;
B, framework assembling:The timber that saw is cut out is assembled into framework;
C, assembling components:Nursing component is assembled on framework;
D, sponge cutting:Sponge is cut according to drawing requirement;
E, inside and outside set make:By cutting inside and outside set is produced with sewing;
F, headrest make:Fabric is sheared by cutter, and fabric is sewed, headrest is produced by process equipment;
G, overall package:The semi-finished product completed in step c, step d, step e and the steps of step f tetra- are assembled, band shield is obtained
Manage the sofa of function;
H, detection:The finished product assembled is subjected to elastomeric check and intensity detection;
I, packaging:The finished product detected progress packaging is dispatched from the factory.
2. the processing technology of the sofa according to claim 1 with nursing function, it is characterised in that in the step c
Nursing component includes electronic blood pressure measurement meter and care implement box.
3. the processing technology of the sofa according to claim 1 with nursing function, it is characterised in that in the step f
Fabric is terylene.
4. the processing technology of the sofa according to claim 1 with nursing function, it is characterised in that in the step d
Sponge density is 24-27kg/m3。
5. the processing technology of the sofa according to claim 1 with nursing function, it is characterised in that in the step f
Process equipment includes being disposed with the filling device filled for inner bag, the pressure compressed for pillow on workbench, workbench
Compression apparatus, for what pillowcase was inserted in it is inserted in device and apparatus for shaping for shaping of resting the head on.
6. the processing technology of the sofa according to claim 5 with nursing function, it is characterised in that the compression set bag
First base, rotating shaft and rotating bar are included, first base is fixed on the table, and rotating shaft is vertically arranged in first base, rotating shaft
Lower end can drive its first actuating unit rotated to be connected with one, and rotating shaft upper end is connected with rotating bar middle part, and rotating bar two ends are equal
It is provided with compression mechanism, compression mechanism includes support, the first cylinder, primary seal piece and from diaphragm seal, and support is fixed on rotating bar
End, support one end is fixed on from diaphragm seal by first connecting rod, has the placement for being used to place pillow recessed from diaphragm seal middle part
Groove, the first cylinder is fixed on the support other end, and the piston rod of the first cylinder is horizontally disposed with, and the piston rod end of the first cylinder passes through
Second connecting rod is connected with primary seal piece, and primary seal piece can be fixed with installing plate with being leant from diaphragm seal on primary seal piece, peace
Dress intralamellar part has some aspirating holes being connected with working chamber is offered on working chamber, installing plate, and aspirating hole direction is from sealing
Piece, working chamber is connected with exhaust tube one end, and the exhaust tube other end is connected with air pump, and being provided with first base can be by pillow
It is transported to the feed mechanism for placing groove.
7. the processing technology of the sofa according to claim 6 with nursing function, it is characterised in that in the first base
Auxiliary body is additionally provided with, auxiliary body includes bottom plate, pressure strip, auxiliary box, the first push-rod electric machine and the second push-rod electric machine, bottom
Plate is fixed in first base, and the first push-rod electric machine fixes bottom plate one end, and the push rod of the first push-rod electric machine is horizontally disposed with, and first pushes away
The push rod end of bar motor is connected with auxiliary box, and auxiliary box will can be covered from diaphragm seal, and it is another that the second push-rod electric machine fixes bottom plate
One end, the push rod of the second push-rod electric machine is horizontally disposed with, and the push rod end of the second push-rod electric machine is connected with pressure strip, and pressure strip and
Have between auxiliary box for primary seal piece and the gap passed through from diaphragm seal.
8. the processing technology of the sofa according to claim 6 with nursing function, it is characterised in that first engine
Structure includes the first motor, driving wheel, driven pulley and belt, and the first motor is fixed in first base, the output shaft of the first motor
Straight up, driving wheel is fixed on the output shaft end of the first motor, and driven pulley is fixed on rotating shaft lower end, and belt is set in actively
Outside wheel and driven pulley.
9. the processing technology of the sofa according to claim 7 with nursing function, it is characterised in that the feed mechanism bag
Include conveyer belt, pushing plate and the second cylinder, the second cylinder is fixed in first base, the piston rod of the second cylinder straight up,
The piston rod end of second cylinder is connected with pushing plate, and pushing plate can be located at immediately below support, and having on pushing plate will rest the head on
Core it is spacing live position limiting structure, conveyer belt is arranged in first base, the input of conveyer belt close to filling device, conveyer belt
Output end is close to pushing plate.
10. the processing technology of the sofa according to claim 9 with nursing function, it is characterised in that the position limiting structure
Including flexible gag lever post and the 3rd cylinder, the 3rd cylinder is fixed on pushing plate, the piston rod of the 3rd cylinder it is vertical to
On, the piston rod end of the 3rd cylinder is connected with gag lever post lower end, and gag lever post upper end is limiting section.
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CN201710312794.9A CN107048822A (en) | 2017-05-05 | 2017-05-05 | The processing technology of sofa with nursing function |
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CN201710312794.9A CN107048822A (en) | 2017-05-05 | 2017-05-05 | The processing technology of sofa with nursing function |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108542177A (en) * | 2018-04-23 | 2018-09-18 | 浙江慕容时尚家居有限公司 | A kind of processing technology with massage functions sofa |
CN108703571A (en) * | 2018-04-23 | 2018-10-26 | 浙江慕容时尚家居有限公司 | A kind of processing technology of health-care physiotherapeutic function sofa |
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CN2282427Y (en) * | 1996-10-25 | 1998-05-27 | 曹恩桑 | Massaging sofa, chair and bed |
CN202874598U (en) * | 2012-09-13 | 2013-04-17 | 深圳市左右家私有限公司 | Massage sofa |
CN203359970U (en) * | 2013-06-05 | 2013-12-25 | 李频英 | Headrest wrapping machine |
CN103964032A (en) * | 2014-04-03 | 2014-08-06 | 深圳市富安娜家居用品股份有限公司 | Pillow interior shaping device |
CN203802459U (en) * | 2014-04-18 | 2014-09-03 | 王冰 | Household health information collecting system |
CN204624039U (en) * | 2015-04-20 | 2015-09-09 | 郎溪真海机械有限公司 | Textiles vacuum compression wrapping machine |
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CN2282427Y (en) * | 1996-10-25 | 1998-05-27 | 曹恩桑 | Massaging sofa, chair and bed |
CN202874598U (en) * | 2012-09-13 | 2013-04-17 | 深圳市左右家私有限公司 | Massage sofa |
CN203359970U (en) * | 2013-06-05 | 2013-12-25 | 李频英 | Headrest wrapping machine |
CN103964032A (en) * | 2014-04-03 | 2014-08-06 | 深圳市富安娜家居用品股份有限公司 | Pillow interior shaping device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108542177A (en) * | 2018-04-23 | 2018-09-18 | 浙江慕容时尚家居有限公司 | A kind of processing technology with massage functions sofa |
CN108703571A (en) * | 2018-04-23 | 2018-10-26 | 浙江慕容时尚家居有限公司 | A kind of processing technology of health-care physiotherapeutic function sofa |
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Application publication date: 20170818 |