CN107046110A - Lead frame, lead frame assembly and battery modules for battery modules - Google Patents

Lead frame, lead frame assembly and battery modules for battery modules Download PDF

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Publication number
CN107046110A
CN107046110A CN201610082818.1A CN201610082818A CN107046110A CN 107046110 A CN107046110 A CN 107046110A CN 201610082818 A CN201610082818 A CN 201610082818A CN 107046110 A CN107046110 A CN 107046110A
Authority
CN
China
Prior art keywords
lead frame
setting unit
battery modules
chassis body
installation portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610082818.1A
Other languages
Chinese (zh)
Other versions
CN107046110B (en
Inventor
李子薇
刘能泉
周啸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tyco Electronics Shanghai Co Ltd
Original Assignee
Tyco Electronics Shanghai Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tyco Electronics Shanghai Co Ltd filed Critical Tyco Electronics Shanghai Co Ltd
Priority to CN201610082818.1A priority Critical patent/CN107046110B/en
Publication of CN107046110A publication Critical patent/CN107046110A/en
Application granted granted Critical
Publication of CN107046110B publication Critical patent/CN107046110B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The present invention discloses a kind of lead frame, lead frame assembly and battery modules for battery modules.The lead frame for battery modules includes chassis body, setting unit and multiple connection terminals.The chassis body has installation portion, and the installation portion can be used for installing multiple connectors.One end of setting unit is arranged in the chassis body, and the other end is continuously extended from the chassis body, and the setting unit can be used for mounting circuit boards.Multiple connection terminals are fixedly installed in the chassis body.One end of the plurality of connection terminal is respectively used to electrically connect multiple connectors, and the other end is used for electrical connection circuit plate.Space of the present invention causes the space availability ratio of battery modules high and electronic component arrangement space and specification have the bigger selection free degree.

Description

Lead frame, lead frame assembly and battery modules for battery modules
Technical field
The present invention relates to connector field, particularly a kind of lead frame, lead frame for battery modules Component and battery modules.
Background technology
With requirement more and more higher of the people for environmental protection, the use for the energy also requires that energy-conserving and environment-protective. Because most combustion of fossil fuel produce larger air pollution, and because battery will not produce air pollution And increasingly favored as alternative energy.Particularly, the tail gas produced by current automobile is that air is dirty The one of the main reasons of dye, thus the electric automobile of waste gas will not be discharged enjoy high praise.Due to power not currently Foot, endurance is limited and cost is high etc., and many reasons cause that electric automobile is difficult for most of is commonly used for institute Receive, and then be difficult to promote.And the major reason that current electric automobile is difficult for promoting is that as electronic The cost of the battery of automobile core component is high, technology is not perfect enough.
In the prior art for the performance to making full use of battery, generally require and use battery management system (Battery Management System, BMS) is managed to battery.Battery management system is typically needed The many kinds of parameters of battery is monitored, for example temperature, curtage etc..Thus, battery management system is general Need to export the corresponding signal for collecting battery to processing unit by attachment means.Correspondingly, it is necessary to Supporting construction can support, set attachment means, processing unit.Particularly needing to provide larger power In equipment, it is necessary to battery capacity it is larger.It is general real by way of multiple batteries are connected in the prior art The output of existing larger electric power, or single battery just accordingly have larger volume to obtain larger capacity, It that is to say that power of battery output is directly proportional to volume.In order to obtain more sufficient power, it is necessary to take larger The battery of volume.Thus, how the space utilization of installation environment just seems particularly important.Particularly narrow Installing space, for example electric automobile headstock, how to make full use of space, reasonable Arrangement be used for export believe Number attachment means, signal processing apparatus and support meanss, to save space as far as possible with bigger to battery Installing space just seems increasingly important.
The content of the invention
An object of the present invention be in order to overcome it is of the prior art it is not enough there is provided a kind of space availability ratio it is high, The arrangement space of electronic component and specification have the bigger selection free degree and can provide larger to battery The lead frame, lead frame assembly and battery modules for battery modules of installing space.
To realize object above, the present invention is achieved through the following technical solutions:
A kind of lead frame for battery modules, including:
Chassis body, the chassis body has installation portion, and the installation portion can be used for installing multiple connectors;
Setting unit, one end of the setting unit is arranged in the chassis body, and the other end connects from the chassis body Continuous to be extended, the setting unit can be used for mounting circuit boards;With
Multiple connection terminals, the plurality of connection terminal is fixedly installed in the chassis body;The plurality of connection end One end of son is respectively used to electrically connect multiple connectors, and the other end is used for electrical connection circuit plate.
Preferably, the installation portion has holding part, and the holding part can be used for housing connector.
Preferably, step is provided with the madial wall of the holding part, the step is used for bearer connection part.
Preferably, the installation portion is also provided projectingly limited location portion, and the limiting section is used for and the connector Breach coordinate, for the connector the holding part positioning.
Preferably, the setting unit and the chassis body are vertically arranged.
Preferably, the described lead frame for battery modules also includes base, and the base is arranged on described The other end of setting unit, the base is separately positioned on the both sides of the setting unit with the chassis body.
Preferably, the base and the chassis body are separately positioned on the both sides of the setting unit, and to phase Opposite direction extends.
Preferably, the setting unit is tabular.
Preferably, the installation portion is arranged to two rows, and the vertical setting unit of each row's installation portion Bearing of trend is set.
Preferably, row's installation portion in the two rows installation portion is shifted to install with another row's installation portion.
Preferably, the other end of the multiple connection terminal extends in the same direction.
Preferably, bearing of trend of the installation portion along the vertical setting unit is arranged to an at least row, and this one Connected between the installation portion at least two in row, and the connection terminal of different installation portions in same row Set or be arranged at intervals.
Preferably, the other end of the multiple connection terminal protrudes the setting unit extension.
Preferably, the multiple connection terminal is formed in one part.
Preferably, the multiple connection terminal is bimetallic molding part.
Preferably, the lead frame is integrated through injection molding part;The multiple connection terminal is embedded to be arranged at the frame In frame body.
The present invention also provides a kind of lead frame assembly.The lead frame assembly includes multiple connectors and preceding State the lead frame described in any one;The multiple connector is arranged on the installation portion of the chassis body, And one end with the multiple connection terminal is electrically connected respectively.
Preferably, the connector is welded to connect with the connection terminal respectively.
Preferably, the connector also includes connection main body and connecting portion, and the connection main body is arranged on the frame On the installation portion of frame body;The connecting portion is used for the electrode for connecting battery.
Preferably, bearing of trend of the installation portion along the vertical setting unit is arranged to two rows, each row The interior installation portion at least two;
Connection between a connector in same row and other described connectors is arranged on to set or be spaced Set.
Preferably, described lead frame assembly also includes circuit board, and the circuit board is arranged on the setting In portion;The circuit board is electrically connected with the other end of the connection terminal.
Preferably, the circuit board is set to vertical with the chassis body, and the circuit board is arranged on institute State on the side of the bearing of trend away from the chassis body of setting unit.
Preferably, described lead frame assembly also includes offering fastener hole in fastener, the setting unit, The fastener passes through the circuit board and fastening is arranged in the fastener hole.
Preferably, protuberance is provided with the setting unit, the fastener hole is opened on the protuberance.
Preferably, described lead frame assembly also includes electronic component, the electronic component and the circuit board Electrical connection.
Preferably, described lead frame assembly also includes control panel, and the control panel is electrically connected with the circuit board Connect.
Preferably, the control panel is the battery management system of battery modules.
Preferably, described lead frame assembly also includes input pad and output connector, the input The electric energy that connector and output connector are used for battery is exported.
The present invention also provides a kind of battery modules.The battery modules include battery and such as any one of foregoing institute The lead frame assembly stated;The connector electrically connects setting with the battery.
Preferably, the battery is arranged on below the chassis body of the lead frame and with the setting unit just To setting.
Compared with prior art, the present invention for the chassis body of the lead frame of battery modules along setting unit side Edge is extended, so that chassis body can only set connector, and circuit board is arranged on into described set Put in portion.Due to needing to set corresponding electronic component on circuit board, thus be provided with larger thickness or Highly, and in requisition for taking larger space.Circuit board is arranged in the setting unit so that framework Main body on thickness or short transverse there is larger space can install battery.Thus, the lead frame is carried High space availability ratio, and cause battery that there is bigger installing space by rational deployment, so that Battery modules can have the ability for exporting bigger electric power.
Preferably, the installation portion for installation connecting element of the lead frame for battery modules is set to Holding part is not only convenient for dismounting, and further reduces space-consuming on the thickness direction of chassis body.Institute The bottom for stating holding part offers through hole and is not only convenient for the connection of connector and battery, and is conducive to quick dissipate Heat.In addition, the chassis body also includes terminal guide portion, the connection of arrangement connector can not only be easy to Terminal, and will not occur with other components, wire etc. because contacing by mistake caused by short circuit, from without Want the short-circuit protection of additional designs such as fuse etc.All connection terminals of the connector are along close The direction of the setting unit of (or perpendicular to) described lead frame is extended to be connected on same circuit board, So as to along close to the setting unit direction on have at least two connectors when, it is not necessary to set one piece with On circuit board and do not need other lead frame assembly parts the electric signal of various boards is converged or it He is handled.Along along the direction adjacent or perpendicular to the setting unit of the lead frame, the setting unit misplaces Set, so that battery accordingly can shift to install to make full use of space.Along close to or it is vertical In on the direction of the setting unit of the lead frame, it can connect between the different terminal guide portions of the chassis body It is logical to set, so as to not only save space, and it is adapted to the signal or defeated of different batteries that will be collected The requirement that electric current, the voltage gone out is converged.
Brief description of the drawings
A kind of structural representation for lead frame for battery modules that Fig. 1 provides for the present invention.
Fig. 2 is Fig. 1 enlarged diagram for the lead frame of battery modules at R.
The structural representation of one of the embodiment of lead frame assembly that Fig. 3 provides for the present invention.
Fig. 4 is connection of Fig. 3 lead frame assembly when not having display frame main body, setting unit and base The connection of part and connection terminal, setting relation schematic diagram.
Fig. 5 is the structural representation of Fig. 3 connector.
Fig. 6 is sectional view of Fig. 3 lead frame along line A-A.
Fig. 7 is the enlarged diagram at the M in Fig. 6.
Two structural representation of the embodiment of Fig. 8 Fig. 3 lead frame assembly.
Fig. 9 is sectional view of Fig. 8 lead frame assembly along line B-B.
Figure 10 is enlarged diagram of Fig. 9 lead frame assembly at N.
Figure 11 is three structural representation of the embodiment of Fig. 8 lead frame assembly.
Embodiment
The present invention is described in detail below in conjunction with the accompanying drawings:
Embodiment one:
Referring to Fig. 1, it is a kind of lead frame for battery modules for battery modules of the invention provided The structural representation of frame 101.The lead frame 101 for battery modules includes chassis body 11, set Put portion 12 and multiple connection terminals 28.The chassis body 11 is used to install following connectors 20.
Also referring to Fig. 2, the chassis body 11 has installation portion 111.The installation portion 111 is used to pacify Load and state connector 20.The global shape and size of the chassis body 11 are selected according to installation environment. In the present embodiment, in order to adapt to the installation environment of relatively narrower, the chassis body 11 is set to cuboid tabular. As long as the installation portion 111 can install following connectors 20.
In the present embodiment, made for the ease of installing and dismantling, the installation portion 111 offers accommodating Portion 112.Meanwhile, the setting of the holding part 112 can also cause following connectors 20 not protrude or not The upper surface of the chassis body 11 all can be protruded from, so as to meet the requirement of narrow installation environment.It is described Holding part 112 can be groove, cavity volume etc..In the present embodiment, the holding part 112 is depression.
For the ease of quick heat radiating and it is easy to following batteries or the cooperation of other components, the holding part 112 Bottom offer through hole 113.The through hole 113 can be circular hole, polygonal hole or irregular cavity. In the present embodiment, in order to save space and can house following connectors 30, the through hole 113 sets square Shape hole.
Step 114 is provided with the madial wall of the through hole 113.The step 114 can be used for supporting following companies Fitting 20.As long as the width of the step 114, length can support following connectors 20.Described Rank 114 can be set around one the week of the through hole 113, can also only two of through hole 113 are relatively wherein Madial wall on set one section, or be arranged on the corner of through hole 113 etc..Manufacture, save for convenience Manufacture material and preferable support effect is reached, the step 114 is two, and 114 points of two steps It is not arranged on two relative madial walls of the through hole 113.In the present embodiment, described two steps 114 are arranged on two shorter madial walls of the through hole 113.
Installation can be directed at for the ease of following connectors 20 and can further limit following connectors 20 Limiting section 115 is additionally provided with activity, the madial wall of the holding part 112 of the installation portion 111.The limiting section 115 are set to coordinate with the breach 211 on following connectors 20.
For the ease of causing the arrangement rule of the connection terminal 28 and interference will not be produced to other components, The chassis body 11 also includes terminal guide portion 116.The terminal guide portion 116 is set to close to institute The direction extension of setting unit 12 is stated, so that the connection terminal 28 can be guided.The terminal guide portion 116 can Think depression, hole etc..In the present embodiment, preferably seal waterproof for the ease of manufacturing its acquisition, prevent Disturb and avoid with other electronic components, wire or terminal occur misconnection caused by short circuit, it is described Terminal guide portion 116 is set to injection structure, to wrap up the connection terminal 28.It that is to say, the connection Terminal 28 is embedded to be arranged in the chassis body 11.The tool of the injection structure of the terminal guide portion 116 As long as shape can wrap up the connection terminal 28.In the present embodiment, the terminal guide portion 116 Strip column is set.In the present embodiment, the terminal guide portion 116 extends to the logical of the installation portion 111 The bottom in hole 113.
The quantity of the installation portion 111 and position, which are set, to be needed and selects according to connection.The installation portion 111 Can for one, it is two or more.In order to realize the connection with following multiple batteries, in this example, institute Chassis body 11 is stated with multiple installation portions 111.Specifically, the installation portion 111 is at least a row.Should One row's installation portion 111 is set to extend along the direction close to the setting unit 12, in the present embodiment, namely It is to extend along perpendicular to the extension of the direction of the setting unit 12 or along the width of the chassis body 11. Shifted to install between all installation portions 111 in one row, i.e., staggeredly without being mutually aligned setting.Such as Fig. 2 Shown (record that Fig. 4 and following setting relations on connector 20 can also be combined), in the present embodiment In, the installation portion 111 in each row is two.It is of course also possible to as needed and select three, It is even more.In addition, as shown in Figure 2 (Fig. 4,8 and Figure 10 and following connectors 20 can also be combined Record), can also be connected between the terminal guide portion 116 of the different installation portions 111 of same row, so as to In save space and can be in same row two connection terminals 28 be connected, so that adapt to can be by difference With the requirement of output after the signal of battery, curtage convergence.In the present embodiment, incorporated by reference to Fig. 4 institutes Show, the installation portion 111 is connected between same row's inner terminal guide portion 116.Installation portion 111 is same It is arranged at intervals between two terminal guide portions 116 in row, to enable following connectors 20 by different electricity Signal, the curtage in pond are exported to the corresponding electronics member on following circuit boards 30 or circuit board 30 respectively Device.
Specifically, the installation portion 111 distinguishes two rows.The bearing of trend of the two rows installation portion 111 is set to and leaned on The direction of the nearly setting unit 12 is vertical, i.e., vertical with the grafting direction of following connectors 20.For the ease of The battery connected from following connectors 20 shifts to install and makes full use of space and be easy to be arranged in different rows Be connected with each other between connector 20 in installation portion 111, be arranged on installation portion 111 in same row with addition Installation portion 111 in one row is staggered along on the direction of the setting unit 12.
The setting unit 12 is extended from the edge of the chassis body 11.In order to save installing space, There is bigger installing space, the setting unit on the direction where the face parallel to the chassis body 11 12 are arranged in the chassis body 11, and are set to vertical with the chassis body 11 or intersect.Need It is bright, if the setting unit 12 intersect with the chassis body 11 angle set enable to it is described Meet installation needs and so that following circuit boards 30 be arranged on the setting unit 12 and without being arranged on the frame On frame body 11.For the ease of manufacturing and making full use of installing space, the extension of the setting unit 12 Intersect angle less than 180 degree and more than or equal to 45 between direction and the bearing of trend of the chassis body 11 Degree.Certainly, the phase between the bearing of trend of the setting unit 12 and the bearing of trend of the chassis body 11 Angle is handed over to could be arranged to 60 degree.Can be with setting for the ease of manufacturing and being easy to following connectors 20 to extend to The following circuit boards put in the setting unit 12 are connected, and the setting unit 12 is set to and the framework Main body 11 is vertical, i.e., between the bearing of trend of described setting unit 12 and the bearing of trend of the chassis body 11 Angle be 90 degree.As long as the setting unit 12 intersects formed corner dimension energy with the chassis body 11 The enough connector 20 for be arranged in the chassis body 11 and the circuit being arranged in the setting unit 12 Plate is connected, so that the chassis body 11 need not set circuit board and can be made smaller Structure, the need for meeting relatively narrower installation environment.In order that obtaining, structural integrity is strong, make full use of peace Fill space and the installation of following batteries will not be stopped, the setting unit 12 is set to flat board.In order to realize fully Using installing space, the upper end of the setting unit 12 is arranged on a lateral edges of the chassis body 11.
The setting unit 12 can set the structures such as connected structure, buckle to realize the installation to following circuit boards. Dismantle for convenience and install and can realize and offer fastener hole 121 in firm installation, the setting unit 12 To realize the immovable fitting with following fasteners 41.For the ease of following circuit board quick heat radiatings and it is easy to other The installation of electronic device and circuit board coordinates, and has the protuberance 122 being provided projectingly in the setting unit 12, The fastener hole 121 is opened on the protuberance 122, so that following circuit boards can be set with described Putting has gap between portion 12.As long as the quantity of the fastener hole 121 and position selection can be realized to following The installation of circuit board.In the present embodiment, the fastener hole 121 is three, and three fastener holes Line is set to right angled triangle between 121.
For the ease of supporting the setting unit 12, the lead frame 101 for battery modules also includes bottom Seat 13.In the present embodiment, for the ease of manufacturing and reaching preferably support effect, the base 13 is set For tabular.In order that obtaining following batteries has larger installing space, the base 13 is arranged on the setting The lower end in portion 12, and it is separately positioned on the chassis body 11 both sides of the setting unit 12.
In order to lift integrally-built firm performance and save manufacturing cost, the lead for battery modules The chassis body 11 of framework 101 is integrated through injection molding part.It that is to say, the connection terminal 28 is embedded to be arranged on In the chassis body 11.
The connection terminal 28 protrudes from the installation portion 111 and set, for connecting following circuit boards 30. The connection terminal 28 is multiple, and is respectively fixedly disposed in the chassis body 11.In the present embodiment In, the connection terminal 28 is contained in the holding part 112.One end 282 of the connection terminal 28 For connecting following connectors 20, and the other end 281 is used to electrically connect following circuit boards 30.The connection end Son 28 can be formed in one part.In order to compared with high universalizable energy and reduce because different metal connect produce The corrosion that electrical potential difference is brought, the connection terminal 28 is made of bimetallic material.In the present embodiment, institute State connection terminal 28 to be made of copper aluminium material matter, consequently facilitating realizing material of the same race with corresponding copper material or aluminium Connection.For the ease of realizing the connection with miscellaneous part, the other end 281 of the connection terminal 28 is protruded Set with the setting unit 12.
Embodiment two:
Also referring to Fig. 3 to Fig. 7, the present invention also provides a kind of structural representation of lead frame assembly 102. The lead frame assembly 102 includes the described lead frame 101 and connector 20 for battery modules. The connector 20 is arranged on the installation of the chassis body 11 of the lead frame 101 for battery modules In portion 111.
In the present embodiment, the connector 20 is contained in the holding part 112 of the installation portion 111 and set Put on the step 114 on the madial wall of the holding part 112.The quantity and specific shape of the connector 20 Shape needs and selected according to connection.In the present embodiment, as long as the quantity and concrete shape of the connector 20 Meet the requirement being attached with the electrode of following batteries.Specifically, the company in the present embodiment two The quantity of fitting 20 is matched one by one with the quantity and set location of the installation portion 111 in embodiment one.
For strengthening electric current negotiability, the connector 20 also includes flat connection main body 21.It is described Connection main body 21 is connected by the connection terminal 28 to transmit current sampling signal under with following batteries State circuit board.Such as embodiment one is described, and the connection terminal 28 is arranged on the lead for battery modules In the terminal guide portion 116 of framework 101.Further, the connection terminal 28 is arranged on the terminal and drawn In the injection structure for leading portion 116.The connector 20 can be made of metal materials such as copper, aluminium or iron. Specification, parameter and the material of the connector 20 are all technology known described in those skilled in the art and are not Emphasis of the present invention, will not be repeated here.
The appearance of the installation portion 111 installed in the chassis body 11 can be directed at for the ease of the connector 20 Put in portion 112 and can further limit the activity of the connector 20, the connector 20 is further opened with Breach 211 with the limiting section 115 on the madial wall of the holding part 112 of the installation portion 111 to coordinate.Certainly, The connector 20 can also open up groove with the limiting section 115 to coordinate.
Please continue to refer to Fig. 4, in order to overall monitor, the performance for managing following batteries and fully ensureing battery, It is accomplished by the different processing of progress of signal to battery, curtage.Correspondingly, some connectors 20 Signal, the curtage of the battery exported are accomplished by the phase being transferred on circuit board 30 or circuit board 30 Answer electronic component to carry out respective handling or perform corresponding operation, and exported described in other connector 20 Signal, the curtage of battery need convergence processing.In the present embodiment, it is arranged on the mounting seat of a row Corresponding connection is accomplished by between corresponding connector 20 in 111 or can not be connected.Specifically, it is arranged on each It is connected between the connection terminal 28 in the installation portion 111 of row.The connection terminal 28 is individually It is connected on the electronic component on lower circuit board 30 or circuit board 30.
Embodiment three:
Also referring to Fig. 8 to Figure 10, the embodiment and the above-mentioned implementation of the lead frame assembly 102 Mode difference is:For the ease of realizing corresponding electrical property, the lead frame assembly 102 is also wrapped Include circuit board 30 and electronic component 66.The electronic component 66 is electrically connected with the circuit board 30.The electricity Subcomponent 66 can be relay.
The circuit board 30, can be referred to as PCB (Printed Circuit Board, printed circuit board (PCB)) again.Institute Stating connector 20 also includes connecting portion 22.The connecting portion 22 is used to be connected with following battery modules.It is described As long as connecting portion 22 can be realized with battery modules and electrically connected, for example contact.In the present embodiment, it is Firm switching performance is obtained, the connecting portion 22 is through hole.The electrode of the battery modules extends into institute State after through hole, be connected by welding with through-hole wall.Specification, parameter of the circuit board 30 etc. are not this hair Bright emphasis and the technology known by those skilled in the art, will not be repeated here.The circuit board 30 is set In the setting unit 12 of the lead frame 101 for battery modules, and the circuit board 30 with it is described The connection of connector 20 is set.
The circuit board 30 can be arranged on the lead frame 101 for battery modules using any-mode Setting unit 12 on.Dismantle and install for convenience and firm installation, the lead frame assembly can be realized 102 also include fastener 41.The fastener 41 is through the circuit board 30 and fastening is arranged on described set Put in the fastener hole 121 in portion 12.The fastener 41 can be screw, stud or bolt etc..In this reality Apply in example, in order to keep preferable globality and will not following batteries be produced with interference, the fastening 41 Do not run through the setting unit 12.
For the ease of the quick heat radiating of circuit board 30 and it is easy to other electronic devices and the circuit board 30 Install and coordinate, the circuit board 30 is set between the setting unit 12 have interval.In the present embodiment Described in fastener hole 121 be opened on the protuberance 122 being provided projectingly in the setting unit 12 so that Following plates of circuit 30 can have gap between the setting unit 12.
Quick, stable connection, the electricity are realized for the ease of the connector 20 and the circuit board 30 Road plate 30 is set to be vertically arranged with the chassis body 11 of the lead frame 101 for battery modules.
Example IV:
Also referring to Figure 11, the present embodiment four and the difference of embodiment three are:The lead frame Component 102 is for the ease of realizing the control of electric current, voltage, and the lead frame assembly 102 also includes control Plate 77.The control panel 77 is electrically connected with the circuit board 30.The control panel 77 can be using corresponding Control chip and respective peripheral circuit realiration control function.In the present embodiment, the control panel 77 is battery The battery management system of module.It is envisioned that battery management system (the Battery of the battery modules Management System, BMS) connection vehicle mounted dynamic battery and electric automobile important tie, its is main Function includes:Battery physical parameter is monitored in real time;Battery status is estimated;Inline diagnosis and early warning;Fill, put Electricity is controlled with preliminary filling;Balanced management and heat management etc..
For the ease of the transmission for the electric energy for realizing battery, the lead frame assembly 102 also includes input connection Part and output connector.The electric energy that the input pad and the output connector are used for battery is exported.
The manufacturing step of the lead frame assembly 102 is specifically described below:
S101:Lead frame 101 for battery modules is provided.This is used for the lead frame 101 of battery modules Including chassis body 11 and setting unit 12.The chassis body 11 has installation portion 111.By the setting unit 12 is vertical with the chassis body 11 or be arranged on intersecting in the chassis body 11.
S102:Circuit board 30 is provided.The circuit board 30 is arranged on the lead frame for battery modules In 101 setting unit 12.
S103:Connector 20 is provided.The connector 20 is arranged on to the installation portion 111 of the chassis body 11 On, and the connector 20 is connected with the circuit board 30.
For the ease of causing the arrangement rule of the connection terminal 28 and interference will not be produced to other components, The manufacture method of the lead frame assembly 102 also includes step:
The connector 20 has connection terminal 28, and the chassis body 11 has terminal guide portion 116, The connection terminal 28 is arranged in the terminal guide portion 116.
In the present embodiment, for the ease of manufacture its obtain preferably sealing waterproof, it is anti-tampering and avoid with Short circuit, the lead frame assembly 102 caused by misconnection occur for other electronic components, wire or terminal Manufacture method also include step:
The pre-plugged of connection terminal 28 is molded in a mold, in a mold to form the parcel connection The terminal guide portion 116 of terminal 28.
Quick, stable connection is realized for the ease of the connector 20 and the circuit board 30, it is described to draw The manufacture method of wire frame component 102 also includes step:
The circuit board 30 is set to vertical with the chassis body 11.
Embodiment five:
The present invention also provides a kind of battery modules (not shown).The battery modules include battery (in figure It is not shown) and described lead frame assembly 102.The connector 20 of the lead frame assembly 102 and institute State battery electrical connection setting.Technology of the specification, parameter of the battery all known by those skilled in the art And be not emphasis of the present invention, it will not be repeated here.In the present embodiment, the battery is electronic for driving The battery of automobile.In order to save space so that compact overall structure, the battery is arranged on described for battery The lower section of the chassis body 11 of the lead frame 101 of module and with the setting unit 12 just to set.
It should be noted that the present invention can mentioned in " on " with " under ", " upper end " and " lower end ", " on Side " is relative concept with " lower section ".Specifically, the chassis body 11 is arranged on described set in the present invention Put " lower end " that " upper end " in portion 12, the base 13 are arranged on the setting unit 12.
Compared with prior art, the present invention for the chassis body 11 of the lead frame 101 of battery modules along setting Put the edge of portion 12 to be extended, so that chassis body 11 can only set connector 20, and by circuit Plate 30 is arranged in the setting unit 12.Due to needing to set corresponding electronic component 66 on circuit board 30, So as to be provided with larger thickness or height, and in requisition for the larger space of occupancy.Circuit board 30 is set In the setting unit 12 so that chassis body 11 has larger space can on thickness or short transverse Battery is installed.Thus, the lead frame 101 improves space availability ratio, and is made by rational deployment Obtaining battery has bigger installing space, so that battery modules can have the ability for exporting bigger electric power.
Preferably, the installation portion for installation connecting element 20 of the lead frame 101 for battery modules 111, which are set to holding part, is not only convenient for dismounting, and further reduces on the thickness direction of chassis body occupancy Space.The bottom of the holding part offers the connection that through hole 113 is not only convenient for connector 20 and battery, and And be conducive to quick heat radiating.In addition, the chassis body 11 also includes terminal guide portion 116, can not only It is easy to arrange the connection terminal of connector, and will not occurs with other components, wire etc. because contacing by mistake Caused short circuit, without the short-circuit protection of additional designs such as fuse etc.The connector 20 All connection terminals 28 along the side of the setting unit 12 close to (or perpendicular to) described lead frame 101 To being extended to be connected on same circuit board 30, so that in the direction along the close setting unit 12 When above there is at least two connectors 20, it is not necessary to more than one piece of circuit board 30 is set and not need other Lead frame assembly part 102 is converged the electric signal of various boards 30 or other processing.Along close Or on the direction of the setting unit 12 perpendicular to the lead frame 101, the setting unit 12 is shifted to install, So that battery accordingly can shift to install to make full use of space.Along adjacent or perpendicular to described On the direction of the setting unit 12 of lead frame, between the different terminal guide portions 116 of the chassis body 11 Setting can be connected, so as to not only save space, and the signal of different batteries that will be collected is adapted to Or the requirement that electric current, the voltage of output are converged.
Preferred embodiments of the present invention are these are only, are not used to limit to protection scope of the present invention, Ren He Modification, equivalent substitution or improvement in spirit of the invention etc., all cover in scope of the presently claimed invention.

Claims (30)

1. a kind of lead frame for battery modules, it is characterised in that including:
Chassis body, the chassis body has installation portion, and the installation portion can be used for installing multiple connectors;
Setting unit, one end of the setting unit is arranged in the chassis body, and the other end is continuous from the chassis body It is extended, the setting unit can be used for mounting circuit boards;With
Multiple connection terminals, the plurality of connection terminal is fixedly installed in the chassis body;The plurality of connection terminal One end be respectively used to electrically connect multiple connectors, the other end is used for electrical connection circuit plate.
2. the lead frame according to claim 1 for battery modules, it is characterised in that:The installation portion With holding part, the holding part can be used for housing connector.
3. the lead frame according to claim 2 for battery modules, it is characterised in that:The holding part Madial wall on be provided with step, the step is used for bearer connection part.
4. the lead frame according to claim 2 for battery modules, it is characterised in that:The installation portion Limited location portion is also provided projectingly, the limiting section is used to coordinate with the breach on the connector, for institute State positioning of the connector in the holding part.
5. the lead frame according to claim 1 for battery modules, it is characterised in that:The setting unit It is vertically arranged with the chassis body.
6. the lead frame according to claim 1 for battery modules, it is characterised in that:Also include base, The base is arranged on the other end of the setting unit, and the base is separately positioned on institute with the chassis body State the both sides of setting unit.
7. the lead frame according to claim 6 for battery modules, it is characterised in that:The base with The chassis body is separately positioned on the both sides of the setting unit, and extends round about.
8. the lead frame according to claim 1 for battery modules, it is characterised in that:The setting unit For tabular.
9. the lead frame according to claim 1 for battery modules, it is characterised in that:The installation portion It is arranged to two rows, and the bearing of trend of the vertical setting unit of each row's installation portion is set.
10. the lead frame according to claim 9 for battery modules, it is characterised in that:The two rows peace Row's installation portion in dress portion is shifted to install with another row's installation portion.
11. the lead frame according to claim 9 for battery modules, it is characterised in that:The multiple company The other end of connecting terminal extends in the same direction.
12. the lead frame according to claim 1 for battery modules, it is characterised in that:The installation portion Bearing of trend along the vertical setting unit is arranged to an at least row, and the installation portion in a row is at least Set or be arranged at intervals for connection between the connection terminal of the different installation portions in two, and same row.
13. the lead frame according to claim 1 for battery modules, it is characterised in that:The multiple company The other end of connecting terminal protrudes the setting unit extension.
14. the lead frame according to claim 1 for battery modules, it is characterised in that:The multiple company Connecting terminal is formed in one part.
15. the lead frame according to claim 14 for battery modules, it is characterised in that:It is the multiple Connection terminal is bimetallic molding part.
16. the lead frame for battery modules according to any one of claim 1 to 15, its feature exists In:The lead frame is integrated through injection molding part;The multiple connection terminal is embedded to be arranged at the chassis body It is interior.
17. a kind of lead frame assembly, it is characterised in that:Including appointing in multiple connectors and claim 1 to 16 Lead frame described in one;The multiple connector is arranged on the installation portion of the chassis body, and One end with the multiple connection terminal is electrically connected respectively.
18. lead frame assembly according to claim 17, it is characterised in that:The connector respectively with institute Connection terminal is stated to be welded to connect.
19. lead frame assembly according to claim 18, it is characterised in that:The connector also includes connecting Main body and connecting portion are connect, the connection main body is arranged on the installation portion of the chassis body;The connecting portion Electrode for connecting battery.
20. lead frame assembly according to claim 18, it is characterised in that:The installation portion is along vertical institute The bearing of trend for stating setting unit is arranged to two rows, the installation portion at least two in each row; Connection between a connector in same row and other described connectors is arranged on to set or be spaced Set.
21. lead frame assembly according to claim 17, it is characterised in that also including circuit board, described Circuit board is arranged in the setting unit;The circuit board is electrically connected with the other end of the connection terminal.
22. lead frame assembly according to claim 21, it is characterised in that:The circuit board be set to The chassis body is vertical, and the circuit board be arranged on the setting unit away from the chassis body On the side of bearing of trend.
23. lead frame assembly according to claim 21, it is characterised in that:Also include fastener, it is described Fastener hole is offered in setting unit, the fastener is through the circuit board and fastening is arranged on the fastening In hole.
24. lead frame assembly according to claim 23, it is characterised in that:It is provided with the setting unit Protuberance, the fastener hole is opened on the protuberance.
25. lead frame assembly according to claim 21, it is characterised in that:Also include electronic component, should Electronic component is electrically connected with the circuit board.
26. lead frame assembly according to claim 21, it is characterised in that:Also include control panel, the control Making sheet is electrically connected with the circuit board.
27. lead frame assembly according to claim 26, it is characterised in that:The control panel is battery mould The battery management system of group.
28. the lead frame assembly according to any one of claim 17 to 27, it is characterised in that:Also include The electric energy that input pad and output connector, the input pad and output connector are used for battery is defeated Go out.
29. a kind of battery modules, it is characterised in that including any one of battery and claim 17 to 28 Lead frame assembly;The connector electrically connects setting with the battery.
30. battery modules according to claim 29, it is characterised in that:The battery is arranged on the lead Just to setting below the chassis body of framework and with the setting unit.
CN201610082818.1A 2016-02-05 2016-02-05 Lead frame for battery module lead frame assembly and battery module Active CN107046110B (en)

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Publication number Priority date Publication date Assignee Title
CN111564580A (en) * 2019-02-13 2020-08-21 保时捷股份公司 Lead frame, battery device and method of manufacturing battery device

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US20070205774A1 (en) * 2006-03-03 2007-09-06 Fci Americas Technology, Inc.. Electrical connectors
US20080106854A1 (en) * 2006-11-06 2008-05-08 Nec Tokin Corporation Lead frame, method of manufacturing a face-down terminal solid electrolytic capacitor using the lead frame, and face-down terminal solid electrolytic capacitor manufactured by the method
US20140017533A1 (en) * 2011-03-29 2014-01-16 Yoshitomo NISHIHARA Battery module, battery system, electric vehicle, mobile unit, electric power storage device, power supply device, and electric device
CN204464357U (en) * 2015-02-26 2015-07-08 泰科电子(上海)有限公司 Electric connecting wire framework, battery management system module and battery

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Publication number Priority date Publication date Assignee Title
EP0279683A2 (en) * 1987-02-20 1988-08-24 Kabushiki Kaisha Toshiba Semiconductor device and method of its manufacture
US20070205774A1 (en) * 2006-03-03 2007-09-06 Fci Americas Technology, Inc.. Electrical connectors
US20080106854A1 (en) * 2006-11-06 2008-05-08 Nec Tokin Corporation Lead frame, method of manufacturing a face-down terminal solid electrolytic capacitor using the lead frame, and face-down terminal solid electrolytic capacitor manufactured by the method
US20140017533A1 (en) * 2011-03-29 2014-01-16 Yoshitomo NISHIHARA Battery module, battery system, electric vehicle, mobile unit, electric power storage device, power supply device, and electric device
CN204464357U (en) * 2015-02-26 2015-07-08 泰科电子(上海)有限公司 Electric connecting wire framework, battery management system module and battery

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111564580A (en) * 2019-02-13 2020-08-21 保时捷股份公司 Lead frame, battery device and method of manufacturing battery device
CN111564580B (en) * 2019-02-13 2022-11-15 保时捷股份公司 Lead frame, battery device and method of manufacturing battery device

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