CN107042621A - A kind of simple reliable Water asissted Injection technique aqueous vapor note row's control valve - Google Patents
A kind of simple reliable Water asissted Injection technique aqueous vapor note row's control valve Download PDFInfo
- Publication number
- CN107042621A CN107042621A CN201710222056.5A CN201710222056A CN107042621A CN 107042621 A CN107042621 A CN 107042621A CN 201710222056 A CN201710222056 A CN 201710222056A CN 107042621 A CN107042621 A CN 107042621A
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- water
- ball
- valve
- valve ball
- injection
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1703—Introducing an auxiliary fluid into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/57—Exerting after-pressure on the moulding material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Taps Or Cocks (AREA)
Abstract
The invention discloses a kind of Water asissted Injection technique aqueous vapor note row's control valve simple to operate, reliable operation, it is mainly used in water filling and the switching control of gas injection drainage technology process in the auxiliary injection moulding process of water.The present apparatus mainly includes handle 14, rotating bar 1, through hole screw 2, protecgulum 3, water valve ball 4, sealing ring 12, connecting rod 5, filler 6, air valve ball 7, adjusting pad 8, bonnet 9, limit plunger 15, limit spring 16, spacing ball 17 etc..The present apparatus is innovative to be integrated together water valve and air valve and synchronization action, and water filling and the control of gas injection drainage procedure are realized by being switched on or switched off different water, gas circuit and the mutual cooperation of mould water injection device.This covering device employs a variety of sealing means such as packing seal and sealing ring sealing, it is ensured that will not leak and gas leakage in the course of work.It is adapted to the auxiliary injection of all kinds of water and the water injection of similar technique control.
Description
Technical field
The present invention relates to a kind of simple reliable Water asissted Injection technique aqueous vapor note row's control valve, available for Water asissted Injection
Technique and similar technique water filling and the switching control of gas injection drainage technology process.
Background technology
Water asissted Injection be it is a kind of filled up during traditional injection moulding toward injection water under high pressure promotion melt in plastic melt it is whole
The Shooting Technique of individual die cavity and the blow moulded part required for being formed.Compared to traditional injection moulding technique, Water asissted Injection can be realized more
For the production of complicated hollow product, material is more saved.Simultaneously for the gas aided injection mould that scale is applied, water is auxiliary
Product product inner surface is smooth, and the high specific heat capacity of water substantially reduces plastic cool time, and then shortens molding cycle.Cause
And Water asissted Injection process economy is very high, there is boundless application prospect.Aqueous vapor note row's control valve is used as Water asissted Injection
Water filling and the switching of gas injection drainage technology process during indispensable important component major control water is auxiliary, to the auxiliary product matter of water
Amount has a major impact.Traditional waterflood device mostly without single water injection switching control, but by control water pump and
The startup of air pump and close down to realize the control and switching of water filling and drainage procedure, complex operation, efficiency is low, and control accuracy
It is not high with reliability.Some auxiliary water injection devices of water have the control function of fractional water flooding and gas injection drainage technology process, but
Rest essentially within the foundation phase of passage switching, in addition it is also necessary to which external auxiliary valving, which coordinates, could complete water filling and drainage procedure
Control and switching.Simultaneously water injection apparatus structure complexity, reliability are added after thin consolidation water injection control function
, there is the risk of leak gas leakage in reduction.
The content of the invention
In order to solve foregoing problems, Water asissted Injection technique actual demand is met, the invention provides one kind is simple and reliable
Aqueous vapor note row's control valve, for Water asissted Injection technique and similar technique water filling and the switching and control of gas injection drainage technology process
System.As shown in Figure 1, the present apparatus can be divided into the gentle valve portion in water valve part by function, and they are realized by connecting rod and are synchronized with the movement.
Its structure mainly includes：Handle 14, rotating bar 1, through hole screw 2, protecgulum 3, water valve ball 4, sealing ring 12, connecting rod 5, filler 6, gas
Valve ball 7, adjusting pad 8, bonnet 9, limit plunger 15, limit spring 16, spacing ball 17 etc..Wherein about 5 two for rotating bar 1 and connecting rod
Section is that regular hexagon is easy to reliable delivery moment of torsion, while there is filler between bar and front and rear covers, seals, prevents water
And gas leakage.As shown in Fig. 2 section A-As, there is an aperture on through hole screw 2, the inside is equipped with limit plunger 15, limit spring 16 and limit
Position ball 17；There are two spherical grooves in the correspondence position of rotating bar 1 simultaneously, the angle of they and circle center line connecting is 60 °.Work as rotation
When bar 1 goes to relevant position, spacing ball 17 is pressed into groove in the presence of limit spring 16, prevent rotating bar further rotate to
Operator one " in place " feeds back；If being rotated further, spacing bead 17 is then pressed into aperture.Water valve ball 4 is spheroid, up and down
There is inner hexagonal hole to be connected with rotating bar 1 and connecting rod 5, as shown in Fig. 3 section B-Bs, " equator " region there are two angles in the middle of spheroid
It is interconnected for 60 ° of holes；Sealing ring 12 is wrapped in water valve ball, is close to housing and has perforate in housing correspondence duct, no
Rotate, seal with spheroid；The top half correspondence position of protecgulum 3 also has the duct that three angles are 60 °, from left to right according to
Secondary is water inlet, delivery port and discharge outlet；Gas-separating valve portion is similar with water valve part, and simply fore shell has lacked a passage.Work as handle
The gentle valve ball 7 of 14 control water valve ball 4 when rotating just can easily open or closed corresponding water hole or stomata, to switch water filling or row
Water state.
The present invention has the advantage that compared with technical background：(1) a water injection switching and control dress are separately provided
Put, simple to operate, reliable operation, substantially reduce running cost, improve efficiency；(2) it is incorporated into water valve and air valve are creative
Together, improve device integration and improve control precision simultaneously, be conducive to ensureing product quality；(3) sealing ring sealing is combined
With the seal means such as packing seal, it is ensured that will not gas leakage leak in the course of work.
Brief description of the drawings
Fig. 1-it is general assembly drawing
Fig. 2 is section A-A figure
Fig. 3 is section B-B figure
Fig. 4 is section C-C figures
Fig. 5 fundamental diagrams
Embodiment
The present invention will be further described below in conjunction with the accompanying drawings：
The present invention is as shown in figure 1, two parts above and below being divided into：The above is that water valve is responsible for water filling and draining, and here is
Air valve is responsible for gas injection.Primary structure includes：Handle 14, rotating bar 1, through hole screw 2, protecgulum 3, filler 6, water valve ball 4, sealing ring
12nd, connecting rod 5, air valve ball 7, adjusting pad 8, bonnet 9, limit plunger 15, limit spring 16, spacing ball 17.Handle 14, which is arranged on, to be rotated
It is connected on bar 1 with water valve ball 4 and is connected again by connecting rod 5 with air valve ball 7, reaches co-rotational purpose.Rotating bar 1, connecting rod 5 with
There is filler 6 between housing, sealing prevents water, gas from leaking.Different with pressure there are different choosings generally according to the type of medium
Select.Front and rear covers are connected by screw rod 11.Adjusting pad 8 plays a part of adjustment front and rear covers gap while sealing, can be with
Mismachining tolerance is offset to a certain extent.Sealing ring 12 is wrapped in the gentle valve ball 7 of water valve ball 4, and in the duct correspondence position of protecgulum 3
There is perforate.
As shown in Fig. 2 section A-As, there is an aperture on through hole screw 2, the inside is equipped with limit plunger 15, limit spring 16 and limit
Position ball 17.Limit plunger 15, by being threadably mounted in the aperture of through hole screw 2, is that limit spring 16 provides support.Turning simultaneously
The correspondence position of lever 1 has two spherical grooves, and their angles with circle center line connecting are 60 °.When rotating bar 1 goes to relevant position
When, spacing ball 17 is pressed into groove in the presence of limit spring 16, prevents rotating bar from further rotating to operator one and " arrives
The feedback of position "；If being rotated further, spacing ball 17 is then pressed into aperture.In this way, by design " note can be in water injection valve
The position of water " state is fed back for one in place to operator, is rotated further by 60 ° when being switched to " gas injection draining " state again to operator one
Individual feedback.This can effectively improve operation precision.
As shown in Fig. 3 section B-Bs, there is the hole connection that two angles are 60 ° in the middle of water valve ball, protecgulum 3 is also in correspondence position
The hole for having 3 mutual angles to be 60 °, is followed successively by water inlet, delivery port and discharge outlet from left to right.Water inlet water pump provides high
Water is pressed, delivery port is connected by flexible pipe with mould water injection device water inlet, discharge outlet is run in pond.Water valve ball 4 rotates 60 ° just
Water inlet and delivery port can be connected or connect delivery port and discharge outlet or all disconnect.
Such as Fig. 4 sections C-C, air valve part is similar with water valve part, and difference is that air valve only has air inlet and gas outlet.Enter
Gas port connects that there is provided high pressure gas by flexible pipe with air pump.Gas outlet is connected by flexible pipe with mould water injection device air inlet.Make
Used time controls the gentle synchronous axial system of valve ball 7 of water valve ball 4 to select different passages to be switched on or switched off to reach switching note by handle 14
The purpose of hull-borne.
The a whole set of water injection device course of work is as follows：Mold injection starts water filling after terminating, operation handle 14 notes aqueous vapor
Row's control valve turns to location of water injection, illustrates in place after experiencing feedback.Now aqueous vapor note arranges control valve working condition such as
In Fig. 5 shown in " water filling " state, water valve ball 4 connects water inlet with delivery port, and air valve ball 7 disconnects any interface.Water under high pressure
Out enter mould water injection device by water inlet and delivery port from water pump.Now Water asissted Injection technique enters penetration by water
Stage.
Start gas injection draining in sand off and after certain pressurize cool time, by aqueous vapor note row's control Vavle switching
To hull-borne.Operation handle 14 drives the gentle valve ball 7 of water valve ball to rotate counterclockwise 60 ° simultaneously, connects delivery port and discharge outlet
Logical, air inlet is connected with gas outlet, as shown in Fig. 5 " gas injection draining " state.Then gases at high pressure come out from air pump passes through air inlet
Enter mould water injection device with gas outlet, water is squeezed from mould water injection device out by aqueous vapor note row's control by pressed gas
Valve delivery port processed and discharge outlet are discharged into pond.
After draining terminates, then operate aqueous vapor note row's control valve handle 14 to rotate 60 °, now go out water inlet, the mouth of a river, discharge outlet
All disconnect each other with air inlet, gas outlet, neither water filling nor draining is in " closing down " state as shown in figure 5, preparing
Next molding cycle.
Claims (5)
1. a kind of simple reliable Water asissted Injection technique aqueous vapor note row's control valve, it is characterised in that：The present apparatus can be divided into water valve
With two parts of air valve, realized and be synchronized with the movement by connecting rod.Its structure mainly includes：Handle 14, rotating bar 1, through hole screw 2,
Protecgulum 3, water valve ball 4, sealing ring 12, connecting rod 5, filler 6, air valve ball 7, adjusting pad 8, bonnet 9, limit plunger 15, limit spring 16,
Spacing ball 17 etc..Handle 14 controls the gentle synchronous axial system of valve ball 7 of water valve ball 4 by rotating bar 1 and connecting rod 5.Sealing ring 12 is wrapped up
On the gentle valve ball 7 " equator " of water valve ball 4, and there is perforate at protecgulum respective channel.Filler 6 is wrapped in rotating bar 1 and connecting rod 5
Around, seal, prevent the gentle leakage of water.There is an aperture on through hole screw 2, the inside is equipped with limit plunger 15, limit spring
16 and spacing ball 17；There are two spherical grooves in the correspondence position of rotating bar 1, their angles with circle center line connecting are 60 °.When turn
When lever 1 goes to relevant position, spacing ball 217 is pressed into groove in the presence of limit spring 16, prevents rotating bar from further turning
Move and give operator one " in place " feedback；If being rotated further, spacing bead 17 is then pressed into aperture.Water valve ball 4 is spheroid, ball
" equator " region has the hole that two angles are 60 ° to be interconnected in the middle of body；The top half correspondence position of protecgulum 3 also has three angles
For 60 ° of duct, water inlet, delivery port and discharge outlet are followed successively by from left to right；The latter half air valve is similar with water valve, simply pair
Fore shell is answered there was only air inlet and gas outlet；Easily it can just be disconnected or connect when the gentle valve ball 7 of the control water valve of handle 14 ball 4 is rotated
Lead to corresponding water hole or stomata, to switch water filling or hull-borne.
2. according to claims 1, a kind of simple reliable Water asissted Injection technique water filling gas note row's control valve, its feature
It is：Water valve and air valve are innovatively integrated together by the device, and realize synchronous axial system, reliable in action by connecting rod.
3. according to claims 1, a kind of simple reliable Water asissted Injection technique water filling gas note row's control valve, its feature
It is：There is an aperture on through hole screw 2, the inside is equipped with limit plunger 15, limit spring 16 and spacing ball 17；Simultaneously in rotating bar 1
Correspondence position have two spherical grooves, their angles with circle center line connecting are 60 °.When rotating bar 1 goes to relevant position, limit
Position ball 17 is pressed into groove in the presence of limit spring 16, prevents rotating bar from further rotating anti-to operator one " in place "
Feedback；If being rotated further, spacing bead 17 is then pressed into aperture.
4. according to claims 1, a kind of simple reliable Water asissted Injection technique water injection device, it is characterised in that：
Angle is 60 ° each other for water valve ball 4, air valve ball 7 and the related duct of protecgulum 3, such a control water valve of structure lower handle 14 ball 4
Gentle valve ball 7 rotate 60 ° can open or closed corresponding water hole or stomata, to switch water filling or hull-borne.
5. according to claims 1, a kind of simple reliable Water asissted Injection technique water injection device, it is characterised in that：
Sealing ring 12 is coated on spherome surface positioned at water valve ball 4 " equator " position but not rotated (air valve ball 7 is also the same) with spheroid, and
, will not gas leakage or leak and sealing ring 12 is also sphere with the face that water valve ball 4 is fitted, it is ensured that sealed reliable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710222056.5A CN107042621B (en) | 2017-04-06 | 2017-04-06 | Simple and reliable water-assisted injection molding process water-gas injection and discharge control valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710222056.5A CN107042621B (en) | 2017-04-06 | 2017-04-06 | Simple and reliable water-assisted injection molding process water-gas injection and discharge control valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107042621A true CN107042621A (en) | 2017-08-15 |
| CN107042621B CN107042621B (en) | 2023-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710222056.5A Active CN107042621B (en) | 2017-04-06 | 2017-04-06 | Simple and reliable water-assisted injection molding process water-gas injection and discharge control valve |
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| CN (1) | CN107042621B (en) |
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| CN1170840A (en) * | 1996-07-11 | 1998-01-21 | 陈志坚 | Multiple channel ball core valve |
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| WO2005097454A1 (en) * | 2004-04-01 | 2005-10-20 | Microcell | Device for controlling a media flow preferably at very high pressures |
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| CN101865531A (en) * | 2010-06-09 | 2010-10-20 | 黎晚滔 | Water and gas coupled valve of gas water heater |
| CN202708175U (en) * | 2012-04-18 | 2013-01-30 | 佛山市日丰企业有限公司 | Valve ball and frost valve provided with the same |
| CN103407087A (en) * | 2013-08-26 | 2013-11-27 | 华东交通大学 | Water-assisted (co-injection) injection mold for complex-formed tube and stick plastic parts |
| CN204445433U (en) * | 2015-01-23 | 2015-07-08 | 捷永电器制造(深圳)有限公司 | A kind of air bleeding valve |
| CN204610959U (en) * | 2015-05-06 | 2015-09-02 | 台州中天卫厨有限公司 | One key escape cock |
| CN105599246A (en) * | 2016-01-22 | 2016-05-25 | 华东交通大学 | Simple and reliable water injecting and draining device for water-driving projectile assisted injection molding process |
| CN105643874A (en) * | 2016-01-22 | 2016-06-08 | 华东交通大学 | Gas injection device used for gas-drive auxiliary pellet injection molding technology |
| US20170067665A1 (en) * | 2014-05-14 | 2017-03-09 | Belimo Holding Ag | 6-way valve and hvac system with such a 6-way valve |
-
2017
- 2017-04-06 CN CN201710222056.5A patent/CN107042621B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1170840A (en) * | 1996-07-11 | 1998-01-21 | 陈志坚 | Multiple channel ball core valve |
| DE19740392A1 (en) * | 1997-09-05 | 1999-03-25 | Rainer Mueller | Fourway cock with housing with four inlets or outlets |
| WO2000007794A1 (en) * | 1998-08-01 | 2000-02-17 | Crewe Precision Engineering Limited | Nozzle valve for gas assisted injection moulding |
| US20030228485A1 (en) * | 2002-05-22 | 2003-12-11 | Atsushi Yusa | Molded article, injection molding method and apparatus |
| WO2005097454A1 (en) * | 2004-04-01 | 2005-10-20 | Microcell | Device for controlling a media flow preferably at very high pressures |
| CN1817610A (en) * | 2006-03-03 | 2006-08-16 | 华南理工大学 | Water aided injection forming device |
| CN101865531A (en) * | 2010-06-09 | 2010-10-20 | 黎晚滔 | Water and gas coupled valve of gas water heater |
| CN202708175U (en) * | 2012-04-18 | 2013-01-30 | 佛山市日丰企业有限公司 | Valve ball and frost valve provided with the same |
| CN103407087A (en) * | 2013-08-26 | 2013-11-27 | 华东交通大学 | Water-assisted (co-injection) injection mold for complex-formed tube and stick plastic parts |
| US20170067665A1 (en) * | 2014-05-14 | 2017-03-09 | Belimo Holding Ag | 6-way valve and hvac system with such a 6-way valve |
| CN204445433U (en) * | 2015-01-23 | 2015-07-08 | 捷永电器制造(深圳)有限公司 | A kind of air bleeding valve |
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| CN105599246A (en) * | 2016-01-22 | 2016-05-25 | 华东交通大学 | Simple and reliable water injecting and draining device for water-driving projectile assisted injection molding process |
| CN105643874A (en) * | 2016-01-22 | 2016-06-08 | 华东交通大学 | Gas injection device used for gas-drive auxiliary pellet injection molding technology |
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| Publication number | Publication date |
|---|---|
| CN107042621B (en) | 2023-04-07 |
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